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434E Caterpillar Backhoe Loader Service Repair Manual

Page 1


Product: BACKHOE LOADER

Model: 434E BACKHOE LOADER SJL

Configuration: 434E Backhoe Loader SJL00001-UP (MACHINE) POWERED BY C4.4 Engine

Disassembly and Assembly

422E, 428E, 432E, 434E, 442E and 444E Backhoe Loaders Machine Systems

Media Number -KENR8847-01

Publication Date -01/08/2012

Service Brake Control - Install

SMCS - 4269-012

Installation Procedure

Illustration 1

Date Updated -16/08/2012

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1. Install service brake control (16). Install nuts (17). Connect clevis (18) and install pin (20) and clip (19). Repeat for the other clevis.

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2

2. Install service brake control (16) and bolts (15) .

3

3. Connect harness assemblies (12) and (13). Install nuts (14) .

4. Adjust the service brake control. Refer to Testing and Adjusting, "Service Brake ControlAdjust".

Illustration
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Illustration
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Illustration 4 g01119531

5. Connect hose assemblies (11) .

Illustration 5

6. Install panel (9) and bolts (10) .

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Illustration 6

7. Install bolt (8) .

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7

8

9

Illustration
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8. Install panel (6) and bolt (7) .
Illustration
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9. Install panel (5) and bolts (4) .
Illustration
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10. Install floor mat (1). Install plate (2) and bolts (3). Repeat for the other side.

11. Purge the air from the service brake control. Refer to Testing and Adjusting, "Brake System Air - Purge" in order to purge the air from the brake circuit.

Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Sun Jan 7 21:23:46 UTC+0530 2024

Product: BACKHOE LOADER

Model: 434E BACKHOE LOADER SJL

Configuration: 434E Backhoe Loader SJL00001-UP (MACHINE) POWERED BY C4.4 Engine

Disassembly and Assembly

422E, 428E, 432E, 434E, 442E and 444E Backhoe Loaders Machine Systems

Media Number -KENR8847-01

Publication Date -01/08/2012

Service Brake Control - Remove

SMCS - 4269-011

Removal Procedure

Start By:

A. Release the hydraulic system pressure.

Illustration 1

Date Updated -16/08/2012

g01119509

1. Remove bolts (3) and plate (2). Repeat for the other side. Remove floor mat (1) .

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2

2. Remove bolts (4) and plate (5). Position plate (5) to the side.

3

3. Remove bolts (7) and panel (6) .

Illustration
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Illustration
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4

4. Remove bolt (8) .

Illustration 5

5. Remove bolts (10) and panel (9) .

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Illustration
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6

6. Disconnect hose assemblies (11) .

Illustration 7

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7. Disconnect harness assemblies (12) and (13). Remove nuts (14) .

Illustration 8

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8. Remove bolts (15) and service brake control (16) .

Illustration
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This is the sample of the manual Click on the download link for complete Manual

9

9. Remove clip (19) and pin (20) in order to disconnect clevis (18). Repeat for the other clevis. Remove nuts (17) and service brake control (16) .

Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Sun Jan 7 21:23:29 UTC+0530 2024

Illustration

Product: BACKHOE LOADER

Model: 434E BACKHOE LOADER SJL

Configuration: 434E Backhoe Loader SJL00001-UP (MACHINE) POWERED BY C4.4 Engine

Disassembly and Assembly

422E, 428E, 432E, 434E, 442E and 444E Backhoe Loaders Machine Systems

Media Number -KENR8847-01 Publication Date -01/08/2012 Date Updated -16/08/2012

Pilot Valve (Backhoe) - Remove

SMCS - 5059-011-KH

S/N - EME1-UP

S/N - JBA1-UP

S/N - NBA1-UP

S/N - SJL1-UP

Removal Procedure

Start By:

a. Release the pressure in the hydraulic oil system. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.

Right Side

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Illustration 1

1. Remove handle (1) and bolt (2).

Illustration 2

Illustration 3

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2. Remove plugs (3) and lower rubber boot (4).

3. Remove bolt (6). Repeat for the other side. Remove cover (5).

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4

4. Disconnect harness assembly (7) and hose assemblies (8).

5

5. Remove bolts (9) and pilot valve (10) for the backhoe.

Left Side

Illustration 6

1. Remove bolt (1).

Illustration
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Illustration
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7

Illustration 8

2. Remove plugs (2) and lower rubber boot (3).

3. Remove bolt (5). Repeat for the other side. Remove cover (4).

9

4. Disconnect harness assembly (9) and hose assemblies (8). Remove bolts (7) and pilot valve (6) for the backhoe.

Illustration
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Illustration
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Product: BACKHOE LOADER

Model: 434E BACKHOE LOADER SJL

Configuration: 434E Backhoe Loader SJL00001-UP (MACHINE) POWERED BY C4.4 Engine

Disassembly and Assembly

422E, 428E, 432E, 434E, 442E and 444E Backhoe Loaders Machine Systems

Media Number -KENR8847-01

Publication Date -01/08/2012

Stabilizer - Remove and Install

SMCS - 7222-010

Removal Procedure Table 1

Required Tools Tool Part Number Part

A 1P-1863 Retaining Ring Pliers 1

Start By:

Date Updated -16/08/2012

A. Remove the stabilizer cylinder. Refer to Disassembly and Assembly, "Stabilizer CylinderRemove and Install".

Illustration 1

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1. Use a suitable prybar in order to raise tube assembly (2) from stabilizer pad (4). Position suitable cribbing under tube assembly (2) in order to support tube assembly (2) .

2. Use Tooling (A) in order to install the retaining ring. Install pin (3) and the retaining ring into tube assembly (2) .

3. Attach a suitable lifting device to tube assembly (2), as shown. The weight of tube assembly (2) is approximately 35 kg (77 lb). Remove tube assembly (2) from post assembly (1) .

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4. Remove wear pads (5) .

Illustration

Illustration 3 g01674876

5. Remove wear pads (6) from tube assembly (2) .

Installation Procedure

Table 2

Required Tools

Tool Part Number Part Description Qty

A 1P-1863 Retaining Ring Pliers 1

Illustration 4 g01674876

Note: Use wear pads (6) in order to obtain a maximum gap of 2.0 mm (0.08 inch) between wear pads (6) and the post assembly.

1. Install wear pads (6) onto tube assembly (2) .

5 g01674875

2. Install wear pads (5) .

Illustration 6 g01674874

Illustration

3. Use Tooling (A) in order to install the retaining ring. Install pin (3) and the retaining ring into tube assembly (2) .

4. Attach a suitable lifting device to tube assembly (2). The weight of tube assembly (2) is approximately 35 kg (77 lb). Position tube assembly (2) into post assembly (1). Lower the tube assembly (2) onto suitable cribbing.

5. Use Tooling (A) in order to remove the retaining ring. Remove the retaining ring and pin (3) .

6. Use a suitable prybar in order to raise tube assembly (2). Remove the suitable cribbing. Position stabilizer pad (4) and lower tube assembly (2) onto stabilizer pad (4) .

End By: Install the stabilizer cylinder. Refer to Disassembly and Assembly, "Stabilizer CylinderRemove and Install".

1993 - 2024 Caterpillar Inc.

Product: BACKHOE LOADER

Model: 434E BACKHOE LOADER SJL

Configuration: 434E Backhoe Loader SJL00001-UP (MACHINE) POWERED BY C4.4 Engine

Disassembly and Assembly

422E, 428E, 432E, 434E, 442E and 444E Backhoe Loaders Machine Systems

Media Number -KENR8847-01 Publication Date -01/08/2012 Date Updated -16/08/2012

Pilot Valve (Backhoe) - Install

SMCS - 5059-012-KH

S/N - EME1-UP

S/N - JBA1-UP

S/N - NBA1-UP

S/N - SJL1-UP

Installation Procedure

Right Side Illustration 1

1. Install pilot valve (10) for the backhoe. Install bolts (9).

i02486640

2

2. Connect harness assembly (7) and hose assemblies (8).

3

Illustration 4

3. Install cover (5). Install bolt (6). Repeat for the other side.

4. Raise rubber boot (4) and install plugs (3).

Illustration
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Illustration
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5

5. Install bolt (2) and handle (1).

6

1. Install pilot valve (6) for the backhoe. Install bolts (7). Connect harness assembly (9) and hose assemblies (8).

7

Illustration
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Left Side
Illustration
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Illustration
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8

2. Install cover (4). Install bolt (5). Repeat for the other side.

3. Raise rubber boot (3). Install plugs (2).

Illustration 9

4. Install bolt (1).

Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

g01241695

Sun Jan 7 21:23:03 UTC+0530 2024

Illustration
g01241697

Product: BACKHOE LOADER

Model: 434E BACKHOE LOADER SJL

Configuration: 434E Backhoe Loader SJL00001-UP (MACHINE) POWERED BY C4.4 Engine

Disassembly and Assembly

422E, 428E, 432E, 434E, 442E and 444E Backhoe Loaders Machine Systems

Media Number -KENR8847-01

Stabilizer Cylinder - Remove and Install

SMCS - 5468-010

Removal Procedure

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

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