428F2 Caterpillar Backhoe Loader Operation and Maintenance Manual by quality service repair manual

Product:BACKHOELOADER

Model:428F2BACKHOELOADERLYG

Configuration:428F2SideShiftBackhoeLoaderLYG00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

MediaNumber-SEBU9213-10PublicationDate-01/02/2015DateUpdated-14/08/2017

Foreword

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatbackliterature storagearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation,lubrication informationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferentfrom yourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyourmachine whicharenotincludedinthispublication.Read,studyandkeepthismanualwiththemachine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCatdealerfor thelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextandlocationsof warningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator.This sectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols,transportationand towinginformation.

s00037320

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting,operating andstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopastheoperatorgains knowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)liststhe itemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelistedunderthe "WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepagenumberforthestep-bystepinstructionsrequiredtoaccomplishthescheduledmaintenance.UsetheMaintenanceIntervalSchedule asanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenientservicing schedulesandapproximatetheindicatedservicehourmeterreading.Recommendedserviceshouldalwaysbe performedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500servicehoursor 3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery10service hoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocausecancer,birth defects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperatingcorrectly.As theheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceoftherequired maintenancelistedintheOwnerManual,OperationandMaintenanceManual,andServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,ortrading enginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceorelementofdesign installedonorinanengineormachinethatisincompliancewiththeregulations(40CFRPart89).Certain elementsofthemachineandenginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeair systemandcoolingsystemmaybeemissionrelatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadverselyaffect performancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchasbrakes,steering, androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurtherinformation.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwillapplyto allCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN. Thenewformatwilllooklikethefollowing:

1.Caterpillar'sWorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewerepreviously referredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPINformat.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8character SerialNumber(S/N).

Product:BACKHOELOADER

Model:428F2BACKHOELOADERLYG

Configuration:428F2SideShiftBackhoeLoaderLYG00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

422F2,426F2,428F2,432F2,434F2and444F2BackhoeLoaders MediaNumber-SEBU9213-10PublicationDate-01/02/2015DateUpdated-14/08/2017

AirCleanerDustValve-Clean/Inspect

SMCS-1051

Servicetheairfilterelementswhenthealertindicatorforairfilterrestrictionlights.Referto OperationandMaintenanceManual,"AlertIndicators" forinformationabouttheindicator.

1.Opentheengineaccessdoor.

2.Theairfilterhousingislocatedintheenginecompartment.

Illustration1g06132411 Forallmodelsexcept426F2

3.Checktheaircleanerdustvalveaftereverytenservicehoursorattheendofeachday. Actuatethevalvebysqueezingthelipsofthevalveinordertoremoveanyaccumulated debris.

i06827484

Product:BACKHOELOADER

Model:428F2BACKHOELOADERLYG

Configuration:428F2SideShiftBackhoeLoaderLYG00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

422F2,426F2,428F2,432F2,434F2and444F2BackhoeLoaders MediaNumber-SEBU9213-10PublicationDate-01/02/2015DateUpdated-14/08/2017

AxleBreathers-Clean/Replace

SMCS-3278-070-BRE;3278-510-BRE

Illustration1g01216797 Thefrontaxlebreatherislocatedonthetoprightsideofthedifferentialhousing.

i02436158

This is the sample of the manual Click on the download link for complete Manual

Illustration2g01216798 Therearaxlebreatherislocatedtotheleftofthedifferentialhousing.

1.Cleantheareaaroundthebreathers.Removethebreatherfromthefrontaxle.

2.Washthebreatherincleannonflammablesolvent.Wipethebreatherdryandcheckthe breatherfordamage.

3.Installthecleanbreatherbackintotheaxle.Replacethebreatherifthebreatherisdamaged.

Note:Makesurethattheslotinthebreatherisparalleltotheaxlehousing.

SatOct920:45:46UTC+05302021

Product:BACKHOELOADER

Model:428F2BACKHOELOADERLYG

Configuration:428F2SideShiftBackhoeLoaderLYG00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

422F2,426F2,428F2,432F2,434F2and444F2BackhoeLoaders MediaNumber-SEBU9213-10PublicationDate-01/02/2015DateUpdated-14/08/2017

BackhoeBoom,Stick,Bucket,andCylinderBearingsLubricate

SMCS-6501-086-BD;6502-086-BD;6503-086-BD;6511-086-BD;6512-086-BD;6533-086BD;7562-086-BD Illustration1g01936699 Forallmodelsexcept426F2

i06791753

Illustration2g06116191 426F2

Positionthebackhoeintotheservicepositionthatisshownabove.Lowerthebuckettothe ground.Relievethehydraulicpressureandremovetheloadfromthegreasedjoints.

Illustration3g01936701

Forallmodelsexcept426F2

Illustration4g06116794 426F2

Applylubricanttothegreasefitting(1)fortherodendofthestickcylinder.

Applylubricanttothegreasefitting(2)fortheheadendoftheboomcylinderandtheheadendof thestickcylinder.

Applylubricanttothegreasefitting(3)fortherodendoftheboomcylinder.

Applylubricanttothegreasefitting(4)fortheboompivot.Thereisonegreasefittingoneach sideofthemachine.

Illustration5g01936702

Forallmodelsexcept426F2

Illustration6g06116796 426F2

Applylubricanttothegreasefitting(5)forthebucketpivotpin.

Applylubricanttothegreasefitting(6)forthelink.

Applylubricanttothegreasefitting(7)fortherodendofthebucketcylinder.

Applylubricanttothegreasefitting(8)fortheheadendofthebucketcylinder.

Applylubricanttothegreasefitting(9)forthepivotpinforthestick.

Applylubricanttothegreasefitting(10)forthepivotpin.Thereisonegreasefittingoneachside ofthemachine.

Applylubricanttothegreasefitting(11)forthepivotpin. Thereisatotalof17greasefittings.

SatOct920:46:00UTC+05302021

Product:BACKHOELOADER

Model:428F2BACKHOELOADERLYG

Configuration:428F2SideShiftBackhoeLoaderLYG00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

422F2,426F2,428F2,432F2,434F2and444F2BackhoeLoaders MediaNumber-SEBU9213-10PublicationDate-01/02/2015DateUpdated-14/08/2017

BackupAlarm-Test

SMCS-7406-081

TurntheenginestartswitchkeytoONinordertoperformthetest.

Applytheservicebrake.MovethetransmissiondirectioncontrollevertoREVERSEposition. Thebackupalarmshouldimmediatelysound.Thebackupalarmwillcontinuetosounduntilthe transmissiondirectioncontrolleverismovedtotheNEUTRALpositionortotheFORWARD position.

SatOct920:46:19UTC+05302021

i00080741

Product:BACKHOELOADER

Model:428F2BACKHOELOADERLYG

Configuration:428F2SideShiftBackhoeLoaderLYG00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

422F2,426F2,428F2,432F2,434F2and444F2BackhoeLoaders MediaNumber-SEBU9213-10PublicationDate-01/02/2015DateUpdated-14/08/2017

Battery-Recycle

SMCS-1401-561

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

i06543763

SatOct920:46:35UTC+05302021

Product:BACKHOELOADER

Model:428F2BACKHOELOADERLYG

Configuration:428F2SideShiftBackhoeLoaderLYG00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

422F2,426F2,428F2,432F2,434F2and444F2BackhoeLoaders MediaNumber-SEBU9213-10PublicationDate-01/02/2015DateUpdated-14/08/2017 i01833495

BatteryorBatteryCable-Inspect/Replace

SMCS-1401-040;1401-510;1402-040;1402-510

1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.

2.Disconnectthenegativebatterycablefromtheframe.

Note:Donotallowthedisconnectedbatterycabletocontacttheframeofthemachine.

3.Disconnectthenegativebatterycableatthebattery.

4.Inspectthebatteryterminalsandinspectthebatterycables.Keeptheterminalscleanand keeptheterminalscoatedwithpetroleumjelly.

5.Performthenecessaryrepairs.Replacethecableorthebattery,asneeded.

6.Connectthenegativebatterycableatthebattery.

7.Connectthebatterycabletotheframeofthemachine.

8.Installtheenginestartswitchkey.

SatOct920:46:48UTC+05302021

Product:BACKHOELOADER

Model:428F2BACKHOELOADERLYG

Configuration:428F2SideShiftBackhoeLoaderLYG00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

422F2,426F2,428F2,432F2,434F2and444F2BackhoeLoaders MediaNumber-SEBU9213-10PublicationDate-01/02/2015DateUpdated-14/08/2017

Belts-Inspect/Adjust/Replace

SMCS-1357-025;1357-040;1357-510

i06896532

Illustration2g03518922

BeltRoutingFilm:MachineswithoutA/C

Ifnewbeltsareinstalled,checkbeltadjustmentafter30minutesofoperation.Formultiplebelt driveapplications,alwaysreplacethebeltsinmatchedsets.Replacingonlyonebeltofamatched setwillcausethenewbelttocarrymoreloadbecausetheolderbeltsarestretched.Theadditional loadonthenewbeltcouldcausethenewbelttobreak.

1.Openthehood.

Illustration3g06114636 (A)Newbelt (B)Wornbelt

2.Inspecttheconditionoftheserpentinebelt.Overtimethebeltribswilllosematerial(C). Thespacebetweentheribswillincrease(D).Thelossofmaterialwillcausethepulley

sheavetocontactthebeltvalley.Thiswillleadtobeltslippageandacceleratedwear(E). Replacethebeltifthebeltiswornorfrayed.

Note:Theserpentinebeltistheself-adjustingtype.Thereisnoadjustmentofthetension.

3.Closethehood.

SatOct920:47:02UTC+05302021

Product:BACKHOELOADER

Model:428F2BACKHOELOADERLYG

Configuration:428F2SideShiftBackhoeLoaderLYG00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

422F2,426F2,428F2,432F2,434F2and444F2BackhoeLoaders MediaNumber-SEBU9213-10PublicationDate-01/02/2015DateUpdated-14/08/2017

BrakingSystem-Test

SMCS-4251-081;4267-081

ServiceBrakeHoldingAbilityTest

Checktheareaaroundthemachine.Makesurethatthemachineisclearofpersonnelandclearof obstacles.

Testthebrakesonadry,levelsurface.

Fastentheseatbeltbeforeyoutestthebrakes.

Thefollowingtestisusedtodetermineiftheservicebrakeisfunctional.Thistestisnotintended tomeasurethemaximumbrakeholdingeffort.Thebrakeholdingeffortthatisrequiredtosustain amachineataspecificenginerpmvariesdependingonthemachine.Thevariationsarethe differencesintheenginesetting,inthepowertrainefficiency,andinthebrakeholdingability,etc.

1.Starttheengine.Raisethebucketslightly.

2.Applytheservicebrake.Releasetheparkingbrake.

3.Formachineswithanautoshifttransmission,movethetransmissioncontrolleverto FOURTHSPEEDFORWARDandplacetheautoshiftcontrolswitchinmanualmode.For machineswithamanualtransmission,movethetransmissioncontrollevertoTHIRD SPEEDFORWARD.

4.Graduallyincreasetheenginespeedtohighidle.Themachineshouldnotmove.

Ifthemachinebeginstomove,reducetheenginespeedimmediatelyand engagetheparkingbrake.

i06200974

5.Reducetheenginespeedtolowidle.MovethetransmissiontoNEUTRAL.Engagethe parkingbrake.Lowerthebuckettotheground.Stoptheengine.

NOTICE

Ifthemachinemovedwhiletestingthebrakes,contactyour Caterpillardealer.Havethedealerinspectand,ifnecessary,repairthe servicebrakebeforereturningthemachinetooperation.

SecondaryBrakeHoldingAbilityTest

Checktheareaaroundthemachine.Makesurethatthemachineisclearofpersonnelandclearof obstacles.

Testthebrakesonadry,levelsurface.

Fastentheseatbeltbeforeyoutestthebrakes.

Thefollowingtestsareusedtodetermineiftheparkingbrakeisfunctional.Thesetestsarenot intendedtomeasurethemaximumbrakeholdingeffort.Thebrakeholdingeffortthatisrequired tosustainamachineataspecificenginerpmvariesdependingonthemachine.Thevariationsare thedifferencesintheenginesetting,inthepowertrainefficiency,andinthebrakeholdingability, etc.

1.Starttheengine.Raisethebucketslightly.

2.Engagetheparkingbrake.

3.Withtheparkingbrakeapplied,movethetransmissioncontrollevertotheFORWARD position.Withtheparkingbrakeapplied,movethetransmissioncontrollevertothe REVERSEposition.

Note:Theparkingbrakeindicatorlightshouldcomeonandtheparkingbrakealarmshould soundifmachinegroundspeedisabove6km/h(3.7mph)withthesecondarybrakestill engaged.

Note:Yourmachineisequippedwithafeaturedcalledparkbrakedrivethrough.Withthe parkingbrakeapplied,movethetransmissioncontrollevertoFORWARDthento NEUTRALandbacktoFORWARD,thengraduallyincreaseenginespeedandthemachine willmove.Parkingbrakedrivethroughcanalsobedonebymovingthetransmission controllevertoREVERSEthentoNEUTRALandbacktoREVERSE,thengradually increaseenginespeedandthemachinewillmove.

4.Graduallyincreasetheenginespeedtohighidle.Themachineshouldnotmove.

Ifthemachinebeginstomove,reducetheenginespeedimmediatelyand applytheservicebrakepedal.

5.Reducetheenginespeed.MovethetransmissiontoNEUTRAL.Lowerthebuckettothe ground.Stoptheengine.

NOTICE

Ifthemachinemovedwhiletestingthebrakes,contactyour Caterpillardealer.

Havethedealerinspectand,ifnecessary,repairtheparkingbrakes beforereturningthemachinetooperation.

SatOct920:47:15UTC+05302021

Product:BACKHOELOADER

Model:428F2BACKHOELOADERLYG

Configuration:428F2SideShiftBackhoeLoaderLYG00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

422F2,426F2,428F2,432F2,434F2and444F2BackhoeLoaders

MediaNumber-SEBU9213-10PublicationDate-01/02/2015DateUpdated-14/08/2017

BucketCuttingEdges-Inspect/Replace

SMCS-6801-040;6801-510

Personalinjuryordeathcanresultfrombucketfalling. Blockthebucketbeforechangingbucketcuttingedges.

1.Raisethebucket.Placeablockunderthebucket.

2.Lowerthebuckettotheblocking.

Donotblockupthebuckettoohigh.Blockupthebucketsothatthebucketishighenough toremovethecuttingedgesandtheendbits.

3.Removethebolts.Removethecuttingedgeandtheendbits.

4.Cleanthecontactsurfaces.

5.Usetheoppositesideofthecuttingedge,ifthissideisnotworn.

6.Installanewcuttingedge,ifbothedgesareworn.

7.Installthebolts.Tightentheboltstothespecifiedtorque.

8.Raisethebucket.Removetheblocks.

9.Lowerthebuckettotheground.

10.Afterafewhoursofoperation,checktheboltsforpropertorque.

i01920076

This is the sample of the manual Click on the download link for complete Manual