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426C Caterpillar Backhoe Loader Service Repair Manual

Page 1


Product: BACKHOE LOADER

Model: 426C BACKHOE LOADER 1YR

Configuration: 426C Backhoe Loader Center Pivot, Parallel Lift 1YR01517-02191 (MACHINE) POWERED BY 3054 Engine

Disassembly and Assembly

3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

Air Conditioner Compressor Group

SMCS - 1802-010

Remove & Install Air Conditioner Compressor Group

Fluid Spillage Containment

SENR12030013

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to "Tools And Shop Products Guide", NENG2500 for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose fluids according to local regulations and mandates.

Effective July 1, 1992 regulations prohibit the venting of any refrigerant into the atmosphere. Refer to Caterpillar publication SENR5664 and NEDG5065 for the proper procedure, equipment and tools to reclaim refrigerant from any Caterpillar machine.

Always wear goggles when working on air conditioning systems. The system is under pressure at all times, engine running or not. Escaping refrigerant R-134A can cause freezing of human flesh.

Do not smoke while working on air conditioning systems. INHALING REFRIGERANT 134A THROUGH ANY SMOKING MATERIAL, ALTHOUGH NOT TOXIC OR FLAMMABLE, CAN GENERATE LETHAL PHOSGENE GAS AND CAUSE VIOLENT ILLNESS OR DEATH. ALSO, HEAT MUST NEVER BE APPLIED TO A CHARGED SYSTEM. See Air Conditioning And Heating Service Manual, Form number SENR5664, for more information on removal and installation of lines and refrigerant from the system.

NOTE: For purging and charging the air conditioning system, refer to the Air Conditioning And Heating Service Manual SENR5664.

1. Disconnect wiring harness (3).

2. Loosen nuts (1).

3. Position fan belt for compressor removal.

4. Disconnect refrigerant lines (2).

5. Remove two bolts (1).

6. Remove compressor (4).

7. Install air conditioner compressor group in the reverse order of removal.

NOTE: For purging and charging the air conditioning system, refer to the Air Conditioning And Heating Service Manual SENR5664.

Product: BACKHOE LOADER

Model: 426C BACKHOE LOADER 1YR

Configuration: 426C Backhoe Loader Center Pivot, Parallel Lift 1YR01517-02191 (MACHINE) POWERED BY 3054 Engine

Disassembly and Assembly

3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

Air Conditioner Compressor Group

SMCS - 1802-010

Remove & Install Air Conditioner Compressor Group

Fluid Spillage Containment

SENR12030012

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to "Tools And Shop Products Guide", NENG2500 for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose fluids according to local regulations and mandates.

Effective July 1, 1992 regulations prohibit the venting of any refrigerant into the atmosphere. Refer to Caterpillar publication SENR5664 and NEDG5065 for the proper procedure, equipment and tools to reclaim refrigerant from any Caterpillar machine.

Always wear goggles when working on air conditioning systems. The system is under pressure at all times, engine running or not. Escaping refrigerant R-134A can cause freezing of human flesh.

Do not smoke while working on air conditioning systems. INHALING REFRIGERANTR-134A THROUGH ANY SMOKING MATERIAL, ALTHOUGH NOT TOXIC OR FLAMMABLE, CAN GENERATE LETHAL PHOSGENE GAS AND CAUSE VIOLENT ILLNESS OR DEATH. ALSO, HEAT MUST NEVER BE APPLIED TO A CHARGED SYSTEM. See Air Conditioning And Heating Service Manual, Form No. SENR5664, for more information on removal and installation of lines and refrigerant from the system.

NOTE: For purging and charging the air conditioning system, refer to the Air Conditioning And Heating Service Manual SENR5664.

1. Disconnect wiring harness (1).

2. Loosen nuts (2).

3. Position fan belt for compressor removal.

4. Disconnect the refrigerant lines.

5. Remove two bolts (3).

6. Remove compressor (4).

NOTE: For installation of the air conditioner compressor group, reverse the removal steps.

NOTE: For purging and charging the air conditioning system, refer to the Air Conditioning And Heating Service Manual SENR5664.

This is the sample of the manual Click on the download link for complete Manual

Product: BACKHOE LOADER

Model: 426C BACKHOE LOADER 1YR

Configuration: 426C Backhoe Loader Center Pivot, Parallel Lift 1YR01517-02191 (MACHINE) POWERED BY 3054 Engine

Disassembly and Assembly

3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

Air Conditioner V-Belt

SMCS - 1357-010

Remove & Install Air Conditioner V-Belts

Start By:

a. remove left engine panel

b. remove fan

SENR12030011

1. Loosen four bolts (1) and slide air compressor (2) towards engine. Remove air conditioner V-belts (3).

NOTE: Install in reverse order.

End By:

a. install fan

b. install left engine panel

Product: BACKHOE LOADER

Model: 426C BACKHOE LOADER 1YR

Configuration: 426C Backhoe Loader Center Pivot, Parallel Lift 1YR01517-02191 (MACHINE) POWERED BY 3054 Engine

Disassembly and Assembly

3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

Alternator V-Belts

SMCS - 1357-010

Remove and Install Alternator V-Belts

Start By:

a. remove air conditioner V-belt

SENR12030010

1. Loosen three bolts (1) and slide alternator (2) towards engine. Remove alternator V-belts (3).

NOTE: Install alternator V-belts in reverse order.

NOTE: For the V-belt tightening, refer to the Operation and Maintenance Manual, publication number SEBU6873.

End By:

a. install air conditioner V-belt

Copyright 1993 - 2023 Caterpillar Inc. All Rights Reserved. Sun Oct 15 01:13:36 UTC+0530 2023

Product: BACKHOE LOADER

Model: 426C BACKHOE LOADER 1YR

Configuration: 426C Backhoe Loader Center Pivot, Parallel Lift 1YR01517-02191 (MACHINE) POWERED BY 3054 Engine

Disassembly and Assembly

3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

Alternator

SMCS - 1405-010

Remove & Install Alternator

Start By:

a. remove right engine panel

NOTE: Put identification on all wires for installation purposes.

SENR12030014

1. Loosen bolt (1), bolt (2) and bolt (3). Slide alternator (4) towards the engine and disconnect the alternator V-belts.

2. Disconnect electrical connection (5) and electrical connection (6).

3. Remove bolt (1), bolt (2) and bolt (3). Remove the alternator.

NOTE: Install the alternator in the reverse order.

NOTE: For the V-belt tightening refer to the Operation and Maintenance Manual, publication number SEBU6873

End By:

a. install right engine panel

Copyright 1993 - 2023 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Sun Oct 15 01:14:22 UTC+0530 2023

Product: BACKHOE LOADER

Model: 426C BACKHOE LOADER 1YR

Configuration: 426C Backhoe Loader Center Pivot, Parallel Lift 1YR01517-02191 (MACHINE) POWERED BY 3054 Engine

Disassembly and Assembly

3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

SENR12030025

SMCS - 7301-010

Remove & Install Cab

Start By:

a. remove rear wheels

Fluid Spillage Containment

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to "Tools And Shop Products Guide", NENG2500 for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose fluids according to local regulations and mandates.

Effective July 1, 1992 regulations prohibit the venting of any refrigerant into the atmosphere. Refer to Caterpillar publication SENR5664 and NEDG5065 for the proper procedure, equipment and tools to reclaim refrigerant from any Caterpillar machine.

Always wear goggles when working on air conditioning systems. The system is under pressure at all times, engine running or not. Escaping refrigerant R-134A can cause freezing of human flesh.

Do not smoke while working on air conditioning systems. INHALING REFRIGERANT 134A THROUGH ANY SMOKING MATERIAL, ALTHOUGH NOT TOXIC OR FLAMMABLE, CAN GENERATE LETHAL PHOSGENE GAS AND CAUSE VIOLENT ILLNESS OR DEATH. ALSO, HEAT MUST NEVER BE APPLIED TO A CHARGED SYSTEM. See Air Conditioning And Heating Service Manual, Form number SENR5664, for more information on removal and installation of lines and refrigerant from the system.

NOTE: For purging and charging the air conditioning system, refer to the Air Conditioning And Heating Service Manual SENR5664.

At operating temperature, the hydraulic oil tank is hot and under pressure. Hot oil can cause burns. Remove the breather filter cap only when the engine is stopped and the breather filter cap is cool enough to touch. Slowly loosen the breather filter cap to release any pressure in the hydraulic tank. Be cautious of hot hydraulic oil when any lines are disconnected in the hydraulic system.

NOTE: Put identification on all lines, hoses, wires and tubes for installation purposes. Cap and plug all lines, hoses and tubes to prevent foreign material from entering the system.

NOTE: Drain all fluids in a suitable container for storage or disposal.

1. Attach Tool (A) to each end of Tool (C). Attach straps to Tool (B).

2. Remove four knobs (1), eight fastener clips (2), panel (3), four boots (4), two bolts (5) and lever (6).

3. Remove two bolts (7), two pedals (8), four bolts (9), rear console (10), four screws (11), and plate (12).

4. Remove eight clips (13) and eight pins (14).

5. Remove clip (15) and pin (16).

6. Remove bolt (17) and disconnect the ground braid.

7. Remove two bolts (18) and disconnect the two hose clamps.

8. Disconnect two air conditioning hoses (19). Remove two hose clamps (20) and disconnect the two heater hoses.

9. Disconnect wire harness (21).
10. Disconnect 5 wire harnesses (22).
11. Disconnect wire harness (23).
12. Remove four screws (24) and floor plate (25).

13. Disconnect wire harnesses (26).

14.

15. Remove two bolts (29), clip (30) and pin (31). Remove the parking brake.

16. Remove bolt (32) and disconnect the clip.

Remove clip (27), pin (28) and the throttle linkage.

17. Remove three clips (33) and three pins (34) and disconnect the linkages.

18. Disconnect wire harness (35).
19. Remove four bolts (36) and panel (37).
20. Remove five hydraulic hoses (38) from the steering valve.

21. Disconnect nut (39) and disconnect the hood release.

24. Disconnect cable (42) from the positive terminal cable.

22. Disconnect two wire harnesses (40).
23. Disconnect two wire harnesses (41).

24. Remove two cab mounting bolts (43).

25. Adjust all lifting Tooling and raise slowly making sure all wiring harnesses and hoses have been disconnected and remove cab.

NOTE: Install in reverse order of removal.

NOTE: Refer to the Operation & Maintenance Manual, publication number SEBU6873 for all fluid capacities and the proper filling procedures.

End By:

a. install rear wheels

Copyright 1993 - 2023 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sun Oct 15 01:16:34 UTC+0530 2023

Product: BACKHOE LOADER

Model: 426C BACKHOE LOADER 1YR

Configuration: 426C Backhoe Loader Center Pivot, Parallel Lift 1YR01517-02191 (MACHINE) POWERED BY 3054 Engine

Disassembly and Assembly 3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

SENR12030006

Counterweight

SMCS - 7056-010

Remove & Install Counterweight

1. Remove four bolts (1) and two bumpers (2). Remove screw (3) and grill (4).

2. Using tooling (A), remove four nuts (5) and two u-bolts (6). Remove two counterweights (7). The weight of the two counterweights is 101.7 Kg (224 lb).

3. Using tooling (A), remove four bolts (8) and counterweight (9). The weight of the counterweight is 144 Kg (317 lb).

NOTE: Install the counterweight in the reverse order.

Copyright 1993 - 2023 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Product: BACKHOE LOADER

Model: 426C BACKHOE LOADER 1YR

Configuration: 426C Backhoe Loader Center Pivot, Parallel Lift 1YR01517-02191 (MACHINE) POWERED BY 3054 Engine

Disassembly and Assembly

3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

Crankshaft Pulley

SMCS - 1205-010

Remove & Install Crankshaft Pulley

Start By:

a. remove alternator V-belts

1. Remove three bolts (1) and remove crankshaft pulley (2).

NOTE: Install crankshaft pulley in reverse order.

End By:

a. install alternator V-belts

Copyright 1993 - 2023 Caterpillar Inc. All Rights Reserved.

SENR12030019

Private Network For SIS Licensees. Sun Oct 15 01:15:33 UTC+0530 2023

Product: BACKHOE LOADER

Model: 426C BACKHOE LOADER 1YR

Configuration: 426C Backhoe Loader Center Pivot, Parallel Lift 1YR01517-02191 (MACHINE) POWERED BY 3054 Engine

Disassembly and Assembly

3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

SENR12030027

Engine & Transmission

SMCS - 1004-029

Separate & Connect Engine From Transmission

Start By:

a. remove engine, torque converter & transmission

Fluid Spillage Containment

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to "Tools And Shop Products Guide", NENG2500 for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose fluids according to local regulations and mandates.

1. Attach a suitable lifting device to the transmission as shown.

2. Remove twelve bolts (1) from the transmission. Separate the engine from the transmission. The weight of the transmission is 204 Kg (450 lb).

NOTE: Connect the engine to the transmission in reverse order.

End By:

a. install engine, torque converter & transmission

Copyright 1993 - 2023 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Sun Oct 15 01:16:55 UTC+0530 2023

Product: BACKHOE LOADER

Model: 426C BACKHOE LOADER 1YR

Configuration: 426C Backhoe Loader Center Pivot, Parallel Lift 1YR01517-02191 (MACHINE) POWERED BY 3054 Engine

Disassembly and Assembly 3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

SENR12030026

Engine, Torque Converter, Transmission & Implement Pump

SMCS - 1004-010

Remove & Install Engine, Torque Converter, Transmission & Implement Pump

Start By:

a. remove radiator, oil cooler and condenser

b. remove muffler assembly

c. remove front drive shaft

d. remove main drive shaft

Fluid Spillage Containment

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to "Tools And Shop Products Guide", NENG2500 for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose fluids according to local regulations and mandates.

This is the sample of the manual Click on the download link for complete Manual

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