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416C Caterpillar Backhoe Loader Service Repair Manual

Page 1


Product: BACKHOE LOADER

Model: 416C BACKHOE LOADER 4ZN

Configuration: 416C Backhoe Loader Center Pivot, Single Tilt 4ZN16044-50156 (MACHINE) POWERED BY 3054 Engine

Disassembly and Assembly 3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

Water Separator

Disassemble & Assemble Water Separator

Fluid Spillage Containment

SENR12030029

2.

3.

4.

5.

Product: BACKHOE LOADER

Model: 416C BACKHOE LOADER 4ZN

Configuration: 416C Backhoe Loader Center Pivot, Single Tilt 4ZN16044-50156 (MACHINE) POWERED BY 3054 Engine

Disassembly and Assembly

3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

Water Separator

Remove & Install Water Separator

Fluid Spillage Containment

At operating temperature, the engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot water or steam. Any contact can cause severe burns. Look at the sight gauge to check the coolant level. The coolant level should be in the green range. If necessary, remove the fill cap only after the engine has been stopped and the cap is cool enough to remove with your bare hand. Remove the cooling system fill cap slowly to relieve pressure. Cooling system condition contains alkali that can cause personal injury.

SENR12030028

Avoid contact with the skin and eyes and do not drink. Allow cooling system components to cool before draining.

NOTE:

1.

2.

3.

4.

Product: BACKHOE LOADER

Model: 416C BACKHOE LOADER 4ZN

Configuration: 416C Backhoe Loader Center Pivot, Single Tilt 4ZN16044-50156 (MACHINE) POWERED BY 3054 Engine

Disassembly and Assembly 3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

Media Number -SENR1203-01

Engine & Transmission

Date -21/01/1998 Date Updated -01/11/2007

SENR12030027

Separate & Connect Engine From Transmission

Fluid Spillage Containment

Product: BACKHOE LOADER

Model: 416C BACKHOE LOADER 4ZN

Configuration: 416C Backhoe Loader Center Pivot, Single Tilt 4ZN16044-50156 (MACHINE) POWERED BY 3054 Engine

Disassembly and Assembly 3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

Media Number -SENR1203-01

SENR12030026

Engine, Torque Converter, Transmission & Implement Pump

Remove & Install Engine, Torque

Converter,

Transmission & Implement Pump

Fluid Spillage Containment

Effective July 1, 1992 regulations prohibit the venting of any refrigerant into the atmosphere. Refer to Caterpillar publication SENR5664 and NEDG5065 for the proper procedure, equipment and tools to reclaim refrigerant from any Caterpillar machine.

Always wear goggles when working on air conditioning systems. The system is under pressure at all times, engine running or not. Escaping refrigerant R-134A can cause freezing of human flesh.

Do not smoke while working on air conditioning systems. INHALING REFRIGERANT 134A THROUGH ANY SMOKING MATERIAL, ALTHOUGH NOT TOXIC OR FLAMMABLE, CAN GENERATE LETHAL PHOSGENE GAS AND CAUSE VIOLENT ILLNESS OR DEATH. ALSO, HEAT MUST NEVER BE APPLIED TO A CHARGED SYSTEM. See Air Conditioning And Heating Service Manual, Form number SENR5664, for more information on removal and installation of lines and refrigerant from the system.

NOTE: 

This is the sample of the manual Click on the download link for complete Manual

c.

d.

NOTE:

Private Network For SIS Licensees.

Product: BACKHOE LOADER

Model: 416C BACKHOE LOADER 4ZN

Configuration: 416C Backhoe Loader Center Pivot, Single Tilt 4ZN16044-50156 (MACHINE) POWERED BY 3054 Engine

Disassembly and Assembly 3054 ENGINE SUPPLEMENT FOR 416C, 426C, 428C, 436C & 438C BAC

Remove & Install Cab

NOTE:

NOTE:

Effective July 1, 1992 regulations prohibit the venting of any refrigerant into the atmosphere. Refer to Caterpillar publication SENR5664 and NEDG5065 for the proper procedure, equipment and tools to reclaim refrigerant from any Caterpillar machine.

Always wear goggles when working on air conditioning systems. The system is under pressure at all times, engine running or not. Escaping refrigerant R-134A can cause freezing of human flesh.

Do not smoke while working on air conditioning systems. INHALING REFRIGERANT 134A THROUGH ANY SMOKING MATERIAL, ALTHOUGH NOT TOXIC OR FLAMMABLE, CAN GENERATE LETHAL PHOSGENE GAS AND CAUSE VIOLENT ILLNESS OR DEATH. ALSO, HEAT MUST NEVER BE APPLIED TO A CHARGED SYSTEM. See Air Conditioning And Heating Service Manual, Form number SENR5664, for more information on removal and installation of lines and refrigerant from the system.

At operating temperature, the hydraulic oil tank is hot and under pressure. Hot oil can cause burns. Remove the breather filter cap only when the engine is stopped and the breather filter cap is cool enough to touch. Slowly loosen the breather filter cap to release any pressure in the hydraulic tank. Be cautious of hot hydraulic oil when any lines are disconnected in the hydraulic system.

This is the sample of the manual Click on the download link for complete Manual

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