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326D2 L Caterpillar Excavator Operation & Maintenance Manual

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Product:EXCAVATOR

Model:326D2LEXCAVATORMZH

Configuration:326D2LExcavatorMZH00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

326D2Excavators

MediaNumber-SEBU9199-09PublicationDate-01/08/2015DateUpdated-21/05/2019

Foreword

CaliforniaProposition65Warning

s03548206

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

WARNING-Thisproductcanexpose youtochemicalsincludingethylene glycol,whichisknowntotheStateof Californiatocausebirthdefectsorother reproductiveharm.Formoreinformation goto:

www.P65Warnings.ca.gov

Donotingestthischemical.Washhandsafterhandlingtoavoidincidentalingestion.

WARNING-Thisproductcanexpose youtochemicalsincludingleadandlead compounds,whichareknowntotheState ofCaliforniatocausecancer,birthdefects, orotherreproductiveharm.Formore informationgoto:

www.P65Warnings.ca.gov

Washhandsafterhandlingcomponentsthatmaycontainlead.

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.

Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.

CertifiedEngineMaintenance

Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.

ProductIdentificationNumber

EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:

Illustration1g03891925

Where:

1.WorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.

Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedAug601:23:13UTC+05302025

Product:EXCAVATOR

Model:326D2LEXCAVATORMZH

Configuration:326D2LExcavatorMZH00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

326D2Excavators

MediaNumber-SEBU9199-07PublicationDate-01/08/2015DateUpdated-10/01/2018

i06936198

AccessDoorandCoverLocations

SMCS-726A-CH

EngineHood

Illustration1g00754693

1.Unlatchtheenginehood.

2.Usehandleinordertoopentheenginehood.

3.Fullyopentheenginehood.Gasspringwilllockinplaceinordertoholdtheenginehoodopen.

OperationofthePushButtonReleasefortheEngineHood

Whenclosingtheenginehood,onlyoperatethepush-buttonreleaseby hand.

Failuretoremovehandsfromthepush-buttonreleasebeforeclosingthe enginehoodcouldresultinpersonalinjury.

Besuretoremovehandsfromthepush-buttonreleasebeforecompletely closingtheenginehood.

Whenclosingtheenginehood,DoNotoperatethepush-buttonrelease byfoot.

Operationofthepush-buttonreleasebyfootcouldresultindamageto thegasspringoftheclosingmechanismand/orpersonalinjury.

Onlyoperatethepush-buttonreleaseforclosingtheenginehoodby hand.

4.Inordertoclosetheenginehood,supporttheenginehoodwithhandle.Pressthepush-button releasetounlockgasspring.Releasethepushbuttonandslowlyclosetheenginehood.

5.Latchtheenginehood.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedAug601:23:10UTC+05302025

This is the sample of the manual Click on the download link for complete Manual

Product:EXCAVATOR

Model:326D2LEXCAVATORMZH

Configuration:326D2LExcavatorMZH00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

326D2Excavators

MediaNumber-SEBU9199-07PublicationDate-01/08/2015DateUpdated-10/01/2018

i06553710

AirConditioner/CabHeaterFilter(Recirculation)Inspect/Replace

SMCS-1054-040-A/C;1054-510-A/C

NOTICE

Anairrecirculationfilterelementpluggedwithdustwillresultin decreasedperformanceandservicelifetotheairconditionerorcab heater.

Topreventdecreasedperformance,cleanthefilterelement,as required.

Theairconditionerfilterislocatedonthelowerleftsideofthecabbehindtheseat.

1.Slidetheoperatorseatforward.

2.Slidethefilterelementupward.

3.Taptheairfilteragainstthepalmofone’shandinordertoremovethedirt.Donotuse compressedairtocleanthefilter.

4.Afteryoucleanthefilterelement,inspectthefilterelement.Ifthefilterelementisdamagedor badlycontaminated,useanewfilterelement.Makesurethatthefilterelementisdry.

Note:Ensurethatthegratingisattherearoffilterwheninstallingtheairfilter.

5.Installthefilterelement.

NOTICE

Failuretoreinstallthefilterelementfortheairconditioningsystem willcontaminateanddamagethesystemcomponents.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedAug601:24:56UTC+05302025

Product:EXCAVATOR

Model:326D2LEXCAVATORMZH

Configuration:326D2LExcavatorMZH00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

326D2Excavators

MediaNumber-SEBU9199-07PublicationDate-01/08/2015DateUpdated-10/01/2018 i00934864

Battery-Clean

SMCS-1401-070

Cleanthebatterysurfacewithacleancloth.Keeptheterminalscleanandkeeptheterminalscoated withpetroleumjelly.Installthepostcoverafteryoucoattheterminalpostwithpetroleumjelly.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedAug601:25:03UTC+05302025

Product:EXCAVATOR

Model:326D2LEXCAVATORMZH

Configuration:326D2LExcavatorMZH00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

326D2Excavators

MediaNumber-SEBU9199-07PublicationDate-01/08/2015DateUpdated-10/01/2018

i06543763

Battery-Recycle

SMCS-1401-561

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

Copyright1993-2025CaterpillarInc.

AllRightsReserved. PrivateNetworkForSISLicensees.

WedAug601:25:11UTC+05302025

Product:EXCAVATOR

Model:326D2LEXCAVATORMZH

Configuration:326D2LExcavatorMZH00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

326D2Excavators

MediaNumber-SEBU9199-07PublicationDate-01/08/2015DateUpdated-10/01/2018 i00934872

BatteryHold-Down-Tighten

SMCS-7257

Tightenthehold-downsforthebatteryinordertopreventthebatteriesfrommovingduringmachine operation.

Copyright1993-2025CaterpillarInc. AllRightsReserved.

PrivateNetworkForSISLicensees.

WedAug601:25:23UTC+05302025

Product:EXCAVATOR

Model:326D2LEXCAVATORMZH

Configuration:326D2LExcavatorMZH00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

326D2Excavators

MediaNumber-SEBU9199-07PublicationDate-01/08/2015DateUpdated-10/01/2018

i04064489

BatteryorBatteryCable-Inspect/Replace

SMCS-1401-040;1401-510;1401-561;1402-040;1402-510

Personalinjurycanresultfrombatteryfumesorexplosion. Batteriesgiveoffflammablefumesthatcanexplode.Electrolyteisan acidandcancausepersonalinjuryifitcontactstheskinoreyes.

Preventsparksnearthebatteries.Sparkscouldcausevaporstoexplode. Donotallowjumpercableendstocontacteachotherortheengine. Improperjumpercableconnectionscancauseanexplosion.

Alwayswearprotectiveglasseswhenworkingwithbatteries.

1.TurnalloftheswitchestotheOFFposition.TurntheenginestartswitchkeytotheOFF position.

2.TurnthebatterydisconnectswitchtotheOFFposition.Removethekey.

3.Disconnectthenegativebatterycableatthebattery.

4.Disconnectthepositivebatterycableatthebattery.

5.Disconnectthebatterycablesatthebatterydisconnectswitch.Thebatterydisconnectswitchis connectedtothemachineframe.

6.Makenecessaryrepairsorreplacethebattery.

7.Connectthebatterycableatthebatterydisconnectswitch.

8.Connectthepositivebatterycableofthebattery.

9.Connectthenegativebatterycableofthebattery.

10.InstallthekeyandturnthebatterydisconnectswitchtotheONposition.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedAug601:25:40UTC+05302025

Product:EXCAVATOR

Model:326D2LEXCAVATORMZH

Configuration:326D2LExcavatorMZH00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

326D2Excavators

MediaNumber-SEBU9199-07PublicationDate-01/08/2015DateUpdated-10/01/2018

Belt-Inspect/Adjust/Replace

SMCS-1357-025;1357-040;1357-510;1397-025;1397-040;1397-510

i07198031

Note:Thisengineisequippedwithabelttightenerthatautomaticallyadjuststhebelttothecorrect tension.

1.Unlatchtheenginehoodandraisetheenginehood.

Illustration1g06114636 (A)Newbelt (B)Wornbelt

2.Inspecttheconditionoftheserpentinebelt.Overtimethebeltribswilllosematerial(C).The spacebetweentheribswillincrease(D).Thelossofmaterialwillcausethepulleysheaveto

contactthebeltvalley.Thiswillleadtobeltslippageandacceleratedwear(E).Replacethebelt ifthebeltiswornorfrayed.

3.Ifthebeltrequiresreplacement,performStep3.athroughStep3.f.

a.Removetheupperfanguard.

Illustration2g03202624

b.Rotatethebelttensionerclockwiseinordertoremovethebelt.

c.Removethebelt.

d.Installanewbelt.

e.Rotatethebelttensionerclockwiseinordertoinstallthebelt.

f.Installtheupperfanguard.

g.Lowertheenginehoodandlatchtheenginehood.

Copyright1993-2025CaterpillarInc. AllRightsReserved.

WedAug601:25:52UTC+05302025

Product:EXCAVATOR

Model:326D2LEXCAVATORMZH

Configuration:326D2LExcavatorMZH00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

326D2Excavators

MediaNumber-SEBU9199-07PublicationDate-01/08/2015DateUpdated-10/01/2018

BoomandStickLinkage-Lubricate

SMCS-6501-086;6502-086

S/N-HM41-UP

S/N-JFG1-UP

S/N-JFL1-UP

S/N-KER1-UP

S/N-KGY1-UP

S/N-LCW10001-UP

S/N-MGW1-UP

S/N-MZH1-UP

S/N-NBX1-UP

S/N-REC1-UP

S/N-XAM1-UP

i01933858

Note:Caterpillarrecommendstheuseof5%molybdenumgreaseforlubricatingtheboom,stickand bucketcontrollinkage.RefertoSpecialPublication,SEBU6250,"CaterpillarMachineFluids Recommendations"formoreinformationonmolybdenumgrease.

Applylubricantthroughallfittingsafteroperationunderwater. Wipeallfittingsbeforeyouapplylubricant.

Illustration1g00685797

1.Applylubricantthroughthefittingatthebaseofeachboomcylinder.

Illustration2g00685798

2.Thefittingsareatthebaseoftheboom.Thefittingscanbeservicedfromtheplatformontopof thestoragebox.Tolubricatethelowerboombearings,applylubricantthroughfittings(1)and (2).

3.Applylubricantthroughfittings(3)and(4)fortheboomcylinderrod.

4.Applylubricantthroughfitting(5)forthestickcylinderhead.

Note:Toensureproperlubricationofthelowerboombearingsandoftheboomcylinderrod endbearings,lubricantshouldbeappliedthroughfittings(1),(2),(3),and(4).Applylubricant firstwhentheboomisraisedandanyattachmentissuspended.Thenapplylubricantwhenthe boomisloweredandtheattachmentisrestedonthegroundwithaslightdownwardpressure.

Illustration3g00685799

5.Applylubricantthroughfitting(6).Fitting(6)isattheconnectionpointoftheboomandofthe stick.

6.Applylubricantthroughfitting(7)onthestickcylinderrod,fitting(8)attheconnectionpoint oftheboomandofthestick,andfitting(9)atthebucketcylinderheadend.

Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedAug601:26:05UTC+05302025

Product:EXCAVATOR

Model:326D2LEXCAVATORMZH

Configuration:326D2LExcavatorMZH00001-UP(MACHINE)POWEREDBYC7.1Engine

OperationandMaintenanceManual

326D2Excavators

MediaNumber-SEBU9199-07PublicationDate-01/08/2015DateUpdated-10/01/2018 i02168785

BucketLinkage-Inspect/Adjust

SMCS-6513-025;6513-040

Unexpectedmachinemovementcancauseinjuryordeath.

Toavoidpossiblemachinemovement,movethehydrauliclockout controltothelockedpositionandattachaSpecialInstruction, SEHS7332,"DoNotOperate"orsimilarwarningtagtothehydraulic lockoutcontrol.

NOTICE

Improperlyadjustedbucketclearancecouldcausegallingonthe contactsurfacesofthebucketandstick,resultinginexcessivenoise and/ordamagedO-ringseals.

(1)Nogap (2)Stickboss

(3)Bucketclearance (4)Shims (5)Pin (6)Plate (7)Bolts

(8)Washers (9)Location (10)Flange (11)Bucketboss

Theclearanceofthebucketcontrollinkageonthismachinecanbeadjustedbyshimming.Ifthegap betweenthebucketandthestickbecomesexcessive,adjustbucketclearance(3)to0.5to1mm(.02 to.04inch).

Twoshimsofdifferentthicknessareusedatlocation(9).Thethicknessesoftheshimsare0.5mm (0.02inch)and1.0mm(0.04inch).

This is the sample of the manual Click on the download link for complete Manual

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