308E2 SR Caterpillar Mini Hyd Excavator Operation and Maintenance Manual by quality service repair manual

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Product:MINIHYDEXCAVATOR

Model:308E2SRMINIHYDEXCAVATORSR8

Configuration:308E2SRMiniHydraulicExcavatorSR800001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 308E2CRand308E2SRMiniHydraulicExcavators

MediaNumber-SEBU9282-05PublicationDate-01/09/2015DateUpdated-20/02/2018

Foreword

SMCS-7566

CaliforniaProposition65Warning

s03548206

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

WARNING-Thisproductcanexpose youtochemicalsincludingethylene glycol,whichisknowntotheStateof Californiatocausebirthdefectsorother reproductiveharm.Formoreinformation goto: www.P65Warnings.ca.gov

Donotingestthischemical.Washhandsafterhandlingtoavoidincidentalingestion.

WARNING-Thisproductcanexpose youtochemicalsincludingleadandlead compounds,whichareknowntotheState ofCaliforniatocausecancer,birthdefects, orotherreproductiveharm.Formore informationgoto:

www.P65Warnings.ca.gov

Washhandsafterhandlingcomponentsthatmaycontainlead.

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.

Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.

CertifiedEngineMaintenance

Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.

ProductIdentificationNumber

EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:

Illustration1g03891925

Where:

1.WorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.

Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).

MonJan2513:44:16UTC+05302021

PreviousScreen

Product:MINIHYDEXCAVATOR

Model:308E2SRMINIHYDEXCAVATORSR8

Configuration:308E2SRMiniHydraulicExcavatorSR800001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 308E2CRand308E2SRMiniHydraulicExcavators

MediaNumber-SEBU9282-05PublicationDate-01/09/2015DateUpdated-20/02/2018 i05873692

AccessDoorandCoverLocations

EngineAccessDoor

1.Unlatchtheengineaccessdoorandfullyopen.

Note:Whenopeningtheengineaccessdoormakesuregasspring(1)locksintoplace.

OperationofthePushButtonReleasefortheAccessDoor

Whenclosingtheaccessdoor,onlyoperatethepush-buttonreleaseby hand.

Failuretoremovehandsfromthepush-buttonreleasebeforeclosingthe accessdoorcouldresultinpersonalinjury.

Besuretoremovehandsfromthepush-buttonreleasebeforecompletely closingtheaccessdoor.

2.Inordertoclosetheengineaccessdoor,presspush-buttonrelease(2)inordertounlockthegas spring.

3.Releasethepushbuttonandslowlyclosetheengineaccessdoor.

Illustration4g03705535

Illustration5g03337573

1.Unlatchtherightaccessdoorandfullyopen.

Note:Whenopeningright-handaccessdoormakesuregasspring(1)locksintoplace.

OperationofthePushButtonReleasefortheAccessDoor

Whenclosingtheaccessdoor,onlyoperatethepush-buttonreleaseby hand.

Failuretoremovehandsfromthepush-buttonreleasebeforeclosingthe accessdoorcouldresultinpersonalinjury.

Besuretoremovehandsfromthepush-buttonreleasebeforecompletely closingtheaccessdoor.

2.Inordertoclosetheright-handaccessdoor,presspush-buttonrelease(2)inordertounlockthe gasspring.

3.Releasethepushbuttonandslowlyclosetheright-handaccessdoor.

MonJan2515:07:09UTC+05302021

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Product:MINIHYDEXCAVATOR

Model:308E2SRMINIHYDEXCAVATORSR8

Configuration:308E2SRMiniHydraulicExcavatorSR800001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 308E2CRand308E2SRMiniHydraulicExcavators

MediaNumber-SEBU9282-05PublicationDate-01/09/2015DateUpdated-20/02/2018 i05262369

AirCleanerDustValve-Clean/Inspect

SMCS-1051-571-VL

1.Opentheleftsideaccessdoor. Illustration1g03350217

2.Checkthedustvalveafterevery10servicehoursorattheendofeachday.Actuatethevalve bysqueezingthelipsofthevalveinordertoremoveanyaccumulateddebris.Collectthedebris intoasuitablecontainer.

3.Closetheleftsideaccessdoor.

MonJan2515:09:04UTC+05302021

PreviousScreen

Product:MINIHYDEXCAVATOR

Model:308E2SRMINIHYDEXCAVATORSR8

Configuration:308E2SRMiniHydraulicExcavatorSR800001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 308E2CRand308E2SRMiniHydraulicExcavators

MediaNumber-SEBU9282-05PublicationDate-01/09/2015DateUpdated-20/02/2018 i04723738

AirConditioner/CabHeaterFilter(Recirculation)Inspect/Replace

SMCS-1054-040-A/C;1054-510-A/C

NOTICE

Anairrecirculationfilterelementpluggedwithdustwillresultin decreasedperformanceandservicelifetotheairconditionerorcab heater.

Topreventdecreasedperformance,cleanthefilterelement,as required.

Therecirculationfilterisontheleftsideoftheoperatorseat.

1.Toremovethefilterelement,removecoverbolt(2)andcover(1).

2.Toremovethefilter,pullthefilteruptowardstheoperatorseat.

3.RefertoOperationandMaintenanceManual,"GeneralHazardInformation"beforeusing pressureairtocleantheairfilterelement.

4.Cleanthefilterelementwithamaximumof200kPa(30psi)pressureair.

5.Afteryoucleanthefilterelement,inspectthefilterelement.Ifthefilterelementisdamagedor badlycontaminated,useanewfilterelement.Makesurethatthefilterelementisdry.

MonJan2515:09:21UTC+05302021

This is the sample of the manual Click on the download link for complete Manual

PreviousScreen

Product:MINIHYDEXCAVATOR

Model:308E2SRMINIHYDEXCAVATORSR8

Configuration:308E2SRMiniHydraulicExcavatorSR800001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 308E2CRand308E2SRMiniHydraulicExcavators

MediaNumber-SEBU9282-05PublicationDate-01/09/2015DateUpdated-20/02/2018

Battery-Clean

SMCS-1401-070

Cleanthebatterysurfacewithacleancloth.Keeptheterminalscleanandkeeptheterminalscoated withpetroleumjelly.Installthepostcoverafteryoucoattheterminalpostwithpetroleumjelly.

MonJan2515:09:37UTC+05302021

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Product:MINIHYDEXCAVATOR

Model:308E2SRMINIHYDEXCAVATORSR8

Configuration:308E2SRMiniHydraulicExcavatorSR800001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 308E2CRand308E2SRMiniHydraulicExcavators

MediaNumber-SEBU9282-05PublicationDate-01/09/2015DateUpdated-20/02/2018

Battery-Recycle

SMCS-1401-561

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

i06543763

MonJan2515:09:49UTC+05302021

PreviousScreen

Product:MINIHYDEXCAVATOR

Model:308E2SRMINIHYDEXCAVATORSR8

Configuration:308E2SRMiniHydraulicExcavatorSR800001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 308E2CRand308E2SRMiniHydraulicExcavators

MediaNumber-SEBU9282-05PublicationDate-01/09/2015DateUpdated-20/02/2018 i00934872

BatteryHold-Down-Tighten

SMCS-7257

Tightenthehold-downsforthebatteryinordertopreventthebatteriesfrommovingduringmachine operation.

MonJan2515:10:03UTC+05302021

PreviousScreen

Product:MINIHYDEXCAVATOR

Model:308E2SRMINIHYDEXCAVATORSR8

Configuration:308E2SRMiniHydraulicExcavatorSR800001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 308E2CRand308E2SRMiniHydraulicExcavators

MediaNumber-SEBU9282-05PublicationDate-01/09/2015DateUpdated-20/02/2018 i01999587

BatteryorBatteryCable-Inspect/Replace

SMCS-1401-040;1401-510;1401-561;1401;1402-040;1402-510

Personalinjurycanresultfrombatteryfumesorexplosion. Batteriesgiveoffflammablefumesthatcanexplode.Electrolyteisan acidandcancausepersonalinjuryifitcontactstheskinoreyes.

Preventsparksnearthebatteries.Sparkscouldcausevaporstoexplode. Donotallowjumpercableendstocontacteachotherortheengine. Improperjumpercableconnectionscancauseanexplosion.

Alwayswearprotectiveglasseswhenworkingwithbatteries.

1.TurntheenginestartswitchkeytotheOFFposition.TurnalloftheswitchestotheOFF position.Removethekey.

2.Disconnectthenegativebatterycableatthebattery.

3.Disconnectthepositivebatterycableatthebattery.

4.Disconnectthebatterycablesfromthemachineifnewcablesareneeded.

5.Makenecessaryrepairsorreplacethebattery.

6.Connectthebatterycablestothemachineifthebatterycableswereremoved.

7.Connectthepositivebatterycableofthebattery.

8.Connectthenegativebatterycableofthebattery.

9.Installthekeyintotheenginestartswitch.

MonJan2515:10:17UTC+05302021

PreviousScreen

Product:MINIHYDEXCAVATOR

Model:308E2SRMINIHYDEXCAVATORSR8

Configuration:308E2SRMiniHydraulicExcavatorSR800001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 308E2CRand308E2SRMiniHydraulicExcavators

MediaNumber-SEBU9282-05PublicationDate-01/09/2015DateUpdated-20/02/2018

Belts-Inspect/Adjust/Replace

i05505711

SMCS-1357-025;1357-040;1357-510;1357;1358-025;1358-510;1359-510;1359-025-BE;1359025;1359-040-BE;1359-040;1359-510-BE;1361-510-BE;1361-510;1361-025-BE;1361-025;1361 -040-BE;1361-040;1397-025;1397-040;1397-510;1405-510;1405-025;1405-036;1405-040-BE; 1405-040;1405-510-BE;1405-025-BE;1802-025;1802-510

NOTICE

TheV-beltmustbetensionedcorrectly.Failuretotensionthebelt properlycouldcausedamagetothebeltand/ortotheairconditioner compressor.

Yourenginecanbeequippedwithawaterpump,withafandrive,andwithanalternator.Yourengine canalsobeequippedwithaccessorydrivebelts.Formaximumengineperformanceandmaximum utilizationofyourengine,inspectthebeltsforwearandforcracking.Checkthebelttension.Adjust thebelttensioninordertominimizebeltslippage.Beltslippagewilldecreasethebeltlife.Belt slippagewillalsocausepoorperformanceofthealternatorandofanydrivenequipment.

WaterPumpBelt,FanDriveBelt,andAlternatorBelt

(1)Adjustingbolt (2)Adjustingbolt (3)Alternator

1.Opentheenginehood.

2.Applyapproximately98N(22lb)offorcemidwaybetweenthealternatorandcrankshaft pulleys.

3.Measurethedeflectionofthebelt.Thebeltshoulddeflect10to12mm(25/64to15/32inch).

4.Ifthedeflectionisnotcorrect,loosenalternatormountingbolt(1)and(2).Movethealternator (3)inordertoadjustthebelttension.

5.Whentheadjustmentiscorrect,tightenbolt(1)toatorqueof25.5±1.5N·m(18.8±1.1lbft). Tightenbolt(2)toatorqueof52.5±3N·m(38.7±2.2lbft).

6.Checkthedeflectionofthebeltagain.

Note:Ifanewbeltisinstalled,checkthebeltadjustmentagainafter30minutesofengine operationattheratedenginespeed.

AirConditionerBelt

1.Applyapproximately98N(22lb)offorcemidwaybetweenthecrankshaftpulleyandthe compressorpulley.

2.Measurethedeflectionofthebelt.Thebeltshoulddeflect7to10mm(1/4to3/8inch).

3.Ifthedeflectionisnotcorrect,turnadjustingbolt(4)inordertoadjustthebelttension.

4.Whentheadjustmentiscorrect,tightenadjustmentbolt(4)toatorqueof15±3N·m (11±2.2lbft).

5.Checkthedeflectionagain.

Note:Ifanewbeltisinstalled,recheckthebeltadjustmentagainafter30minutesofoperation.

6.Closetheenginehood.

MonJan2515:10:30UTC+05302021

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Product:MINIHYDEXCAVATOR

Model:308E2SRMINIHYDEXCAVATORSR8

Configuration:308E2SRMiniHydraulicExcavatorSR800001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 308E2CRand308E2SRMiniHydraulicExcavators

MediaNumber-SEBU9282-05PublicationDate-01/09/2015DateUpdated-20/02/2018

BladeCuttingEdges-Inspect/Replace

SMCS-6801

Personalinjuryordeathcanresultfromafallingblade. Blockthebladebeforechangingthecuttingedgesandtheendbits.

Checkthecuttingedgeofthebladeandtheendbitsofthebladeforwear.Ifanyofthepartshave signsofunusualwearordamage,replacethepart.

1.Raisethebladeandplaceblockingunderneaththeblade.

2.Lowerthebladeontotheblocking.

3.Removebolts(1),washers(4)andnuts(5).

4.Removecuttingedge(2)andendbits(3).

5.Cleanthesurfacebetweenthecuttingedgeandtheendbits.

6.Turnthecuttingedgeand/ortheendbitsupside-downifthoseedgesarenotworn.

7.Ifbothsidesofthecuttingedgeandtheendbitsareworn,replacethepartswithnewparts.

8.Installthenewpartsortherotatedpartswithbolts(1).Tightentheboltstoatorqueof 270±40N·m(200±30lbft).

9.Raisethebladeandremovetheblocking.

10.Lowerthebladetotheground.

PreviousScreen

Product:MINIHYDEXCAVATOR

Model:308E2SRMINIHYDEXCAVATORSR8

Configuration:308E2SRMiniHydraulicExcavatorSR800001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 308E2CRand308E2SRMiniHydraulicExcavators

MediaNumber-SEBU9282-05PublicationDate-01/09/2015DateUpdated-20/02/2018 i02055581

BladeLinkage-Lubricate

SMCS-6060-086

Note:Caterpillarrecommendstheuseof5%molybdenumgreaseforlubricatingthebladelinkage. RefertoSpecialPublication,SEBU6250,"CaterpillarMachineFluidsRecommendations"formore informationonmolybdenumgrease.

Wipeallfittingsbeforeyouapplylubricant.

Illustration1g00413980

1.Applylubricantthroughfitting(1).Thisfittingislocatedontheheadendofthebladecylinder.

2.Applylubricantthroughfitting(2).Thisfittingislocatedontherodendofthebladecylinder.

Illustration2g00413982

3.Applylubricantthroughfitting(3)andthroughfitting(4).Thesefittingsarelocatedonthebar thatsupportstheblade.

MonJan2515:10:57UTC+05302021

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Product:MINIHYDEXCAVATOR

Model:308E2SRMINIHYDEXCAVATORSR8

Configuration:308E2SRMiniHydraulicExcavatorSR800001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 308E2CRand308E2SRMiniHydraulicExcavators

MediaNumber-SEBU9282-05PublicationDate-01/09/2015DateUpdated-20/02/2018 i05218792

BoomandStickLinkage-Lubricate-OffsetBoom(If Equipped)

SMCS-6501-086;6502-086

S/N-SR81-UP

S/N-TM21-UP

Note:Caterpillarrecommendstheuseof5%molybdenumgreaseforlubricatingtheboomandstick linkage.RefertoSpecialPublication,SEBU6250,"CaterpillarMachineFluidsRecommendations"for moreinformationonmolybdenumgrease. Cleanthefittingsbeforegreasing.

Illustration1g03337122

1.Greasethroughthefittings(1)and(2)ontheboomcylinderhead.

Illustration2g03337163

2.Greasethroughthefittings(3)ontheboombase.

Illustration3g03337177

3.Greasethroughthefittings(4)and(5)onthehingepinconnectingtheboomandtheoffset boom,andthroughfitting(6)ontheboomcylinderrodendpin.

Illustration4g03337181

4.Greasethroughthefittings(7)ontheoffsetcylinderheadendpin,andthroughfitting(8)onthe offsetlinkpin.

Illustration5g03337201

5.Greasethroughthefittings(9)and(10)onthestickcylinderheadendpin.

6.Greasethroughthefittings(11)ontheoffsetcylinderrodendpin,andthrough(12)and(13)on theoffsetlink.

Illustration6g03337206

7.Greasethroughthefittings(14)onthestickcylinderrodendpin,andthroughthefitting(15)on thebucketcylinderheadendpin.

8.Greasethroughthefittings(16)onthejointconnectingcylinderstayandthestick.

9.Greasethroughthefittings(17)and(18)onthejointconnectingoffsetcylinderandthestay.

MonJan2515:11:12UTC+05302021

This is the sample of the manual Click on the download link for complete Manual