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303E CR Caterpillar Mini Hyd Excavator Service Repair Manual

Page 1


Product: MINI HYD EXCAVATOR

Model: 303E CR MINI HYD EXCAVATOR CR7

Configuration: 303E CR Mini Hydraulic Excavator CR700001-UP (MACHINE) POWERED BY C1.3 Engine

Disassembly and Assembly

303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators C1.3, C1.8, and C2.4 Engine Supplement

Media Number -UENR0147-03

Publication Date -01/06/2013

Alternator - Remove and Install

SMCS - 1405-010

Removal Procedure

Start By:

a. Remove radiator.

Illustration 1 g02148229

Date Updated -29/04/2016

i04759115

2

1. Open door (1). Disconnect negative cable assembly (2).

Illustration 3

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Illustration
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Illustration 4 g02853068

2. Loosen bolt (3) and bolt (5). Turn bolt (4) clockwise to remove alternator belt tension.

3. Remove fan. Refer to , "Fan - Remove and Install".

4. Remove belt. Refer to Operation and Maintenance Manual, "Belt - Inspect/Adjust/Replace".

Illustration 5 g02853137

5. Remove bolts (6) and bolt (8). Remove alternator (7) with tensioner bracket attached.

Illustration 6

6. Remove bolt (9) and remove tensioner bracket (10).

Installation Procedure

7

1. Position tensioner bracket (10) and loosely install bolt (9).

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Illustration
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Illustration 8 g02853137

2. Position alternator (7) and loosely install bolt (8). Install and tighten bolts (6).

3. Install belt. Refer to Operation and Maintenance Manual, "Belt - Inspect/Adjust/Replace".

4. Install fan. Refer to , "Fan - Remove and Install".

Illustration 9 g02853068

This is the sample of the manual

Click on the download link for complete Manual

This is the sample of the manual

Click on the download link for complete Manual

Illustration 10

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5. Turn bolt (4) counter clockwise to tension belt. Tighten bolt (5) and bolt (3).

11

Illustration
g01221301

6. Connect negative battery cable assembly (2). Close door (1).

End By:

a. Install radiator. Refer to , "Radiator - Remove and Install".

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Sep 8 12:10:10 UTC+0530 2020

Product: MINI HYD EXCAVATOR

Model: 303E CR MINI HYD EXCAVATOR CR7

Configuration: 303E CR Mini Hydraulic Excavator CR700001-UP (MACHINE) POWERED BY C1.3 Engine

Disassembly and Assembly

303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators C1.3, C1.8, and C2.4 Engine Supplement

Media Number -UENR0147-03 Publication Date -01/06/2013 Date Updated -29/04/2016

i03906473

Battery - Remove and Install

SMCS - 1401-010

Removal Procedure

Illustration 1
g02148231
1. Remove bolts (1).

2

2. Remove bolt (2). Remove guard (3).

3

3. Disconnect negative cable assembly (5). Disconnect positive cable assembly (4). Remove nuts (6). Remove bracket (7) and battery (8).

Note: Do not attempt to remove battery (8) through the front access panel.

Installation Procedure

Illustration
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Illustration
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4

1. Install battery (8). Install bracket (7). Install nuts (6). Connect positive cable assembly (4). Connect negative cable assembly (5).

5

Install guard (3). Install bolt (2).

6

Illustration
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Illustration
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2.
Illustration
g02148231

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Sep 8 12:09:56 UTC+0530 2020

3. Install bolts (1).

Product: MINI HYD EXCAVATOR

Model: 303E CR MINI HYD EXCAVATOR CR7

Configuration: 303E CR Mini Hydraulic Excavator CR700001-UP (MACHINE) POWERED BY C1.3 Engine

Disassembly and Assembly

303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators C1.3, C1.8, and C2.4 Engine Supplement

Electric Starting Motor - Remove and Install

SMCS - 1453-010

Removal Procedure

Accidental engine starting can cause injury or death to personnel working onthe equipment.

To avoid accidental engine starting, disconnect the battery cable from the disconnected battery cable end in order to prevent contact with other metal surfaces whichcouldactivate the engine electrical system.

Place a Do Not Operate tag at the Start/Stop switch locationto inform personnel that the equipment isbeing worked on.

1. Disconnect the battery.

2. Place identification marks on all of the harnessassembliesthat are connected to the electric starting motor and the solenoid.

Illustration 1

3. Disconnect the harness assemblies (1). Remove mounting hardware (2). Remove electric starting motor (3).

Installation Procedure

1. Install starting motor in the reverse order of removal. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Sep 8 12:10:25 UTC+0530 2020

Product: MINI HYD EXCAVATOR

Model: 303E CR MINI HYD EXCAVATOR CR7

Configuration: 303E CR Mini Hydraulic Excavator CR700001-UP (MACHINE) POWERED BY C1.3 Engine

Disassembly and Assembly

303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators C1.3, C1.8, and C2.4 Engine Supplement

Media

Engine - Remove and Install - Machines Equipped with Cab

SMCS - 1000-010

Removal Procedure

Table 1

Required Tools

A 138-7575 Link Bracket 2

Start By:

a. Remove cab.

b. Remove counterweight.

c. Remove refrigerant compressor.

1. Drain the hydraulic oil into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".

2. Drain the engine coolant into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".

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Illustration 1

Illustration 2

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3. Remove bolts (1) and (3). Remove cover (2).

Illustration 3

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4. Attach tooling A to plate (4). Attach suitable lifting device to tooling A. The weight of the plate (4) is approximately 45 kg (100 lb). Remove cable straps(5) and bolts (6).

Illustration 4

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Illustration 5

5. Remove bolts (7). Remove bolts (8). Remove plate (4).

Illustration 6

6. Remove hose assemblies(19). Remove bolts (10) and tube (11).

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g02855339

Illustration 7

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Illustration 8

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7. Remove cotter pin (12). Remove bolts(14) and remove cable (15) from shaft (13). Remove intake tubing (16). Remove fuel hoses (17). Disconnect wiring harness (18) from engine and position aside.

Illustration 9

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Illustration 10

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8. Attach suitable lifting device to engine hoisting brackets (19). The weight of the engine (21) is approximately 340 kg (750 lb). Remove engine mounting bolts(20) and (22). Remove engine (21).

Installation Procedure

1. Install engine (21) in the reverse order of removal.

Copyright 1993 - 2020 Caterpillar Inc.

Product: MINI HYD EXCAVATOR

Model: 303E CR MINI HYD EXCAVATOR CR7

Configuration: 303E CR Mini Hydraulic Excavator CR700001-UP (MACHINE) POWERED BY C1.3 Engine

Disassembly and Assembly

303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators C1.3, C1.8, and C2.4 Engine Supplement

Media

i04769971

Engine - Remove and Install - Machines Equipped with Canopy

SMCS - 1000-010

Removal Procedure

Table 1

Required Tools

A 138-7575 Link Bracket 2

Start By:

a. Remove canopy.

b. Remove seat.

1. Drain the hydraulic oil into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".

2. Drain the engine coolant into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".

1

Illustration 2

Illustration
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3. Remove bolts (1) and (3). Remove handle (2).

Illustration 3

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Illustration 4

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4. Remove bolts (4). Position left-hand joystick assembly (5) on the platform.

Illustration 5

5. Remove bolts (6) that attach box to the platform.

6

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Illustration
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Illustration 7

6. Lift the rear of the box (7) and secure with a suitable strap (8).

8

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Illustration
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9

10

Illustration
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7. Remove bolts (9) and (10).
Illustration
g02860778

This is the sample of the manual

Click on the download link for complete Manual

11

12

Illustration
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8. Remove bolts (11) and (12).
Illustration
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