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262C Caterpillar Skid Steer Loader Service Repair Manual

Page 1


Product: SKID STEER LOADER

Model: 262C SKID STEER LOADER MST

Configuration: 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly

236B, 246B, 246C, 252B, 256C, 262B, 262C, 262C2 and 272C

Skid Steer Loaders Engine Supplement

Media Number -KENR5114-03 Publication

Air Cleaner - Remove and Install

SMCS - 1051-010

Removal Procedure

-19/04/2011

1. Tilt the radiator. Refer to Operation and Maintenance Manual, "Radiator Tilting".

Illustration 1

2. Disconnect harnessassembly (2). Disconnect hoses (1) and (5). Remove bolts(3) and air cleaner (4) .

i02667975

Installation Procedure

1. Tilt the radiator. Refer to Operation and Maintenance Manual, "Radiator Tilting".

Illustration 2

g01340815

2. Position air cleaner (4) and install bolts (3). Connect hoses (1) and (5). Connect harness assembly (2) .

3. Tilt the radiator back to the original position. Refer to Operation and Maintenance Manual, "Radiator Tilting". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Mar 26 11:39:06 UTC+0530 2020

Product: SKID STEER LOADER

Model: 262C SKID STEER LOADER MST

Configuration: 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly

236B, 246B, 246C, 252B, 256C, 262B, 262C, 262C2 and 272C

Skid Steer Loaders Engine Supplement

Media Number -KENR5114-03

Alternator - Remove and Install

SMCS - 1405-010

S/N- DWS1-UP

S/N- JAY1-UP

S/N- MST1-UP

S/N- RED1-UP

S/N- TMW1-UP

Removal Procedure

Start By:

i03037501

A. Disconnect the battery. Refer to Disassembly and Assembly, "Battery and Battery CableSeparate and Connect".

Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assembliesfor installation purposes. Plug all hose assembliesand all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.

Illustration 1

1. Remove screws (1) and loosen bolts (3) . Remove cover (2) .

Illustration 2

g01367156

2. Remove bolts (4) and (6) . Remove belt (5) .

g01367148

3

3. Position alternator (7) in order to accessharnessassembly (8) . Disconnect harness assembly (8) and remove alternator (7) .

Installation Procedure

Table 1

Required Tools

Tool Part Number Part Description Qty

A 155-0695 Thread Lock Compound 1

Illustration
Illustration 4
g01336097

5

1. Position alternator (7) in order to allowaccess to connect harness assembly (8) . Connect harnessassembly (8) .

2. Install alternator (7) . Install belt (5) . Install bolts (4) and (6) . Refer to Operation and Maintenance Manual, "Belt - Inspect/Adjust/Replace" for the proper belt tension.

Illustration 6

g01373644

3. Position cover (2) between the bracket assembly (9) and plate (10) . Apply Tooling (A) onto screws (1) and install screws(1) . Tighten screws(1) to a torque of 12 ± 3 N·m (9 ± 2 lb ft).

4. Apply Tooling (A) onto bolts (3) and install bolts (3) . Tighten bolts (3) to a torque of 15 ± 3 N·m (11 ± 2 lb ft).

End By: Connect the battery. Refer to Disassembly and Assembly, "Battery and Battery CableSeparate and Connect". Thu Mar 26 11:33:37 UTC+0530 2020

Illustration
g01367156

This is the sample of the manual

Click on the download link for complete Manual

Product: SKID STEER LOADER

Model: 262C SKID STEER LOADER MST

Configuration: 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly

236B, 246B, 246C, 252B, 256C, 262B, 262C, 262C2 and 272C

Skid Steer Loaders Engine Supplement

Media Number -KENR5114-03

Battery and Battery Cable - Separate and Connect

SMCS - 1401-029-KA

S/N- DWS1-UP

S/N- JAY1-UP

S/N- MST1-UP

S/N- RED1-UP

S/N- TMW1-UP

Removal Procedure

Start By:

A. Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt".

i02636401

Illustration 1

1. Disconnect negative battery cable (2) .

2. Disconnect positive battery cable (1) .

3. Remove bolt (4) and the clamp. Remove battery (3). The weight of the battery is approximately 18 kg (40 lb).

Installation Procedure

Illustration 2

g01321826

1. Install battery (3). The weight of the battery is approximately 18 kg (40 lb). Position the clamp and install bolt (4) .

2. Connect positive battery cable (1) .

3. Connect negative battery cable (2) .

End By: Lower the cab. Refer to Disassembly and Assembly, "Cab - Tilt". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Mar 26 11:33:14 UTC+0530 2020

Product: SKID STEER LOADER

Model: 262C SKID STEER LOADER MST

Configuration: 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly

236B, 246B, 246C, 252B, 256C, 262B, 262C, 262C2 and 272C

Skid Steer Loaders Engine Supplement

Media Number -KENR5114-03

Cab - Tilt

SMCS - 7301-084

S/N- DWS1-UP

S/N- JAY1-UP

S/N- MST1-UP

S/N- RED1-UP

S/N- TMW1-UP

Raising the Cab

Do not go beneath cab unlesscabisempty and support lever is engaged.

Failure to follow the instructionsor heed the warnings could result in injury or death.

Do not tilt the cab using an open door. The door must be closed and latched when lifting the cab. The door may become dislodged from its hinges and may cause serious personal injury or death.

i02674905

1. Park the machine on level ground.

Note: Empty the water tank (if equipped) before you tilt the cab.

2. Lower the loader arms. If you tilt the cab upward with the loader lift arms in the RAISED position, you must engage the brace for the loader lift arms. See Operation and Maintenance Manual, "Loader Lift Arm Brace Operation" for the processfor engaging the brace for the loader lift arms.

3. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".

4. Close the cab door and ensure that the door islatched.

5. Remove bolts (1) .

Note: Note the location of the rubber mountsand the spacers for assembly purposes.

6. Raise cab (2) .

Illustration 1
g01344027

2 g01210136

Illustration

Illustration 3 g01210140

Cabsupportlever

7. Raise the cab until the cab support lever is in the ENGAGED position.

Lowering the Cab

Illustration 4 g01210140

Cabsupportlever

1. Raise the cab. With the help of another person, release the cab support lever.
Illustration 5
g01344027
2. Lower cab (2) .
3. Install bolts (1). Tighten bolts(1) to a torque of 125 ±10 N·m (92 ± 7 lb ft).

Copyright 1993 - 2020 Caterpillar Inc.

Rights Reserved.

Network For SIS Licensees. Thu Mar 26 11:40:34 UTC+0530 2020

Product: SKID STEER LOADER

Model: 262C SKID STEER LOADER MST

Configuration: 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly

236B, 246B, 246C, 252B, 256C, 262B, 262C, 262C2 and 272C

Skid Steer Loaders Engine Supplement

Media Number -KENR5114-03

Electric Starting Motor - Remove and Install

SMCS - 1453-010

S/N- DWS1-UP

S/N- JAY1-UP

S/N- MST1-UP

S/N- RED1-UP

S/N- TMW1-UP

Removal Procedure

Start By:

A. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and Install".

Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assembliesfor installation purposes. Plug all hose assembliesand all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.

NOTICE

Care must be taken to ensure that fluids are containedduring performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

i02659677

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and suppliessuitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.

Illustration 1

g01339584

1. Remove bolts (2) and bracket assembly (1) .

Illustration 2

g01340563

2. Disconnect harnessassembly (8) and cable assemblies (7) .

3. Disconnect tube assembly (4) and remove fitting (5).

Note: Fitting (5) must be removed in order to access the inside nut.

4. Remove nuts(3) and disconnect cable assembly (6). Remove electric starting motor (9) .

Installation Procedure

Note: Cleanliness is an important factor. Before assembly, thoroughly clean all partsin cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the partswhich may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedureson a clean work surface. Keep components covered and protected at all times.

NOTICE

Care must be taken to ensure that fluids are containedduring performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and suppliessuitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.

Illustration 3
g01340563
1. Position electric starting motor (9). Connect cable assembly (6) and install nuts(3) .
2. Connect cable assemblies (7) and harness assembly (8) .
3. Install fitting (5) and connect tube assembly (4) .

4

4. Install bracket assembly (1) and bolts (2) .

End By: Install the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and Install".

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Thu Mar 26 11:34:12 UTC+0530 2020

Product: SKID STEER LOADER

Model: 262C SKID STEER LOADER MST

Configuration: 262C Skid Steer Loader MST00001-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly

236B, 246B, 246C, 252B, 256C, 262B, 262C, 262C2 and 272C

Skid Steer Loaders Engine Supplement

Media Number -KENR5114-03

Engine - Install

SMCS - 1000-012

S/N- DWS1-UP

S/N- JAY1-UP

S/N- MST1-UP

S/N- RED1-UP

S/N- TMW1-UP

Installation Procedure

Table 1 Required Tools

A 1U-9200 Lever Puller Hoist 1

B 138-7575 Link Bracket 4

C 368-0005 C-Frame Assembly 1

D 138-7573 Link Bracket 1

-19/04/2011

i04351954

Illustration 1

TypicalExample of Tooling (C) .

g02024556

1. Attach Tooling (B) , Tooling (C) , Tooling (D) , and a suitable lifting device to engine (32) . The weight of engine (34) is approximately 340 kg (750 lb).

Illustration 2

g02024435

2. Position engine (32) in the machine. Install bolt (33) . Tighten bolt (33) to a torque of 90 ± 10 N·m (66 ± 7 lb ft).

3

3. Install nuts(31) . Remove Tooling (B) from housing (30) .

Note: Nylon rods are installed at the factory in order to support the bolts for nuts (31) during the installation process.

Illustration 4

TypicalExample of Tooling (C) .

4. Remove Tooling (B) , Tooling (C) , Tooling (D) , and the suitable lifting device from engine (32) .

Illustration
g02024295
g02024334

Illustration 5

5. Install bolts (29) .

Illustration 6

7

6. Remove the suitable cribbing and the suitable lifting device from pumps (28) . Remove Tooling (A) from pumps(28) .

g02023405
g02023393
Illustration
g02023394

8

7. Position hoses(26) . Install all clamps (27) that secure hoses (26) to the engine.

8. Connect hose (25) . Install bolts (22) and (24) .

9. Connect harness assembly (23) . Install all mounting hardware that retains harness assembly (23) to the engine.

Illustration
g02023260
Illustration 9
g02023250
Illustration 10
g02023249
10. Connect cable assembly (20) and install pin assembly (21) . Tighten nut (19) .
Illustration 11
g02023238
11. Install duct (16) . Connect hoses (17) and (18) .

Illustration 12

12. Install tube assembly (15) and tighten hose clamp (14) .

Illustration 13

13. Connect hoses (12) and install bolts (13) .

Illustration 14

g02023232
g01367022
g01367021

This is the sample of the manual

Click on the download link for complete Manual

14. Position refrigerant compressor (9) . Install bracket (11) , bolts(10) , belt (8) , and nut (7) . Refer to Operation and Maintenance Manual, "Belts - Inspect/Replace"for the proper belt tension.

Illustration 15 g01367020

15. Connect cable assembly (5) and install nut (3) . Connect harness assembly (4) and cable assemblies(6) . Install all mounting hardware.

Illustration 16

16. Install guard (2) and bolts(1) .

End By:

a. Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt".

b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".

c. Install the air cleaner. Refer to Disassembly and Assembly, "Air Cleaner - Remove and Install".

Thu Mar 26 11:43:23 UTC+0530 2020

g02023198

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