Product: SKID STEER LOADER
Model: 232B SKID STEER LOADER SCH
Configuration: 216B 226B 232B 242B Skid Steer Loader SCH00001-02474 (MACHINE) POWERED BY 3024C Engine
Disassembly and Assembly
216B, 216B2, 226B, 226B2, 232B, 232B2, 242B and 242B2 Skid Steer Loaders Engine Supplement
Media Number -RENR4893-03 Publication Date -01/11/2009
Air Cleaner - Remove and Install
SMCS - 1051-010
Removal Procedure
Illustration 1 g01048892
Date Updated -12/11/2009
1. Remove harness assembly (2). Loosen hose clamp (3). Disconnect hose (4) .
2. Remove bolts (5). Rotate bracket (6). Remove air cleaner assembly (7). Remove service indicator (1) from air cleaner assembly (7) .
Installation Procedure
Table 1
RequiredTools
Tool Part Number Part Description Qty
A 5P-3413 Pipe Sealant 1
Illustration 2 g01048892
1. Apply Tooling (A) to service indicator (1). Install service indicator (1) .
2. Install air cleaner assembly (7) into position. Rotate bracket (6) into position in order to secure the air cleaner assembly. Install bolts(5) .
3. Connect hose (4) onto the air cleaner assembly. Install hose clamp (3). Torque clamp (3) to 4.5 卤 .5 N路m (40 卤 4 lb in).
4. Connect harness assembly (2) . Copyright 1993 - 2020 Caterpillar Inc.
Product: SKID STEER LOADER
Model: 232B SKID STEER LOADER SCH
Configuration: 216B 226B 232B 242B Skid Steer Loader SCH00001-02474 (MACHINE) POWERED BY 3024C Engine
Disassembly and Assembly
216B, 216B2, 226B, 226B2, 232B, 232B2, 242B and 242B2 Skid Steer Loaders Engine Supplement
Media Number -RENR4893-03 Publication Date -01/11/2009 Date Updated -12/11/2009
Alternator - Remove and Install
SMCS - 1405-010
Removal Procedure
Start By:
A. Disconnect the battery. Refer to Disassembly and Assembly, "Battery and Battery CableSeperate and Connect".
Illustration 1 g01047234
Illustration 2 g01047235
2. Loosen bolts (4) and (7). Move alternator (9) toward the engine in order to remove the V-belt. (8). Remove V-belt (8) .
3. Remove bolts (4) and (7). Remove alternator (9). Disconnect harness assembly (6). Disconnect harnessassembly (5).
Installation Procedure
Illustration 3 g01047235
1. Connect harness assembly (5) to alternator (9). Torque the nut to 8 卤 2 N路m (71 卤18 lb in). Connect harness assembly (6) to alternator (9) .
2. Place alternator (9) in position.
3. Install bolts (4) and (7). Do not tighten bolts (7) and (4) at this time.
Note: When you install the alternator, ensure that the alternator pulley is in alignment with the crankshaft pulley within 2.4 mm (0.09 inch).
4. Install V-belt (8). Refer to the Operation and Maintenance Manual, "BeltsInspect/Adjust/Replace" for the correct procedure.
5. Torque bolt (4) to 15 卤 3 N路m (11 卤2 lb ft).
6. Torque bolt (7) to 30 卤 7 N路m (22 卤5 lb ft).
This is the sample of the manual
Click on the download link for complete Manual
Illustration 4 g01047234
7. Place cover (2) in position.
8. Torque washers and bolts(3) to 15 卤 3 N路m (11 卤 2 lb ft).
9. Install washers and bolts (1) to a torque of 15 卤 3 N路m (11 卤 2 lb ft).
End By: Connect the battery. Refer to Disassembly and Assembly, "Battery and Battery CableSeperate and Connect".
Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Product: SKID STEER LOADER
Model: 232B SKID STEER LOADER SCH
Configuration: 216B 226B 232B 242B Skid Steer Loader SCH00001-02474 (MACHINE) POWERED BY 3024C Engine
Disassembly and Assembly
216B, 216B2, 226B, 226B2, 232B, 232B2, 242B and 242B2 Skid Steer Loaders Engine Supplement
Media Number -RENR4893-03 Publication Date -01/11/2009 Date Updated -12/11/2009
Battery and Battery Cable - Separate and Connect
SMCS - 1401-029-KA
Separation Procedure
Illustration 1
g01047188
1. Raise the cover on the negative terminal of the battery. Disconnect negative terminal (4) of the battery. Place a protective cover on the negative terminal of the battery.
2. Raise the cover on the positive terminal of the battery. Disconnect positive terminal (1) of the battery. Place a protective cover on the positive terminal of the battery.
3. Remove bolts (2). Remove bracket (3) .
4. Remove battery (5) .
Connection Procedure
Illustration 2 g01047188
1. Install battery (5) .
Note: Both battery terminals must be next to the engine.
2. Install bracket (3). Install bolts (2) .
3. Remove the protective cover from the positive terminal of the battery. Connect positive terminal (1). Lower the cover on the positive terminal of the battery.
4. Remove the protective cover from the negative terminal of the battery. Connect negative terminal (4). Lower the cover on the negative terminal of the battery. Copyright 1993 - 2020 Caterpillar Inc.
Fri Jun 19 13:24:52 UTC+0530 2020
Product: SKID STEER LOADER
Model: 232B SKID STEER LOADER SCH
Configuration: 216B 226B 232B 242B Skid Steer Loader SCH00001-02474 (MACHINE) POWERED BY 3024C Engine
Disassembly and Assembly
216B, 216B2, 226B, 226B2, 232B, 232B2, 242B and 242B2 Skid Steer Loaders Engine Supplement
Media Number -RENR4893-03
Cab - Tilt
SMCS - 7301-029
Procedure to Tilt the Cab
Start By:
-12/11/2009
A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".
Do not go beneath cab unless cab is empty and support lever is engaged.
Failure to followthe instructions or heed the warnings could result in injury or death.
Note: Empty the water tank (if equipped) before you tilt the cab.
Illustration 1 g01049069
Note: Bolt (1) will be retained in the cab.
Illustration 2 g01049070
2. Remove nut (2) and large washer (3) from the inside of the cab.
3. Repeat Steps 1 and 2 on the opposite side of the cab.
3 g01049074
Illustration 4 g00563598
5. Engage cab support lever (5) .
Lower Procedure
Illustration 5 g01049074
Illustration 6 g00563674
7 g01049069
Illustration 8 g01049070
Note: Ensure that the large washer isbetween the nut and the rubber mounting.
5. Install large washer (3) and nut (2) from the inside of the cab. Tighten the nuts to a torque of 125 卤 10 N路m (92 卤 7 lb ft).
6. Repeat Steps 4 and 5 on the opposite side of the cab. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Fri Jun 19 13:27:26 UTC+0530 2020
Product: SKID STEER LOADER
Model: 232B SKID STEER LOADER SCH
Configuration: 216B 226B 232B 242B Skid Steer Loader SCH00001-02474 (MACHINE) POWERED BY 3024C Engine
Disassembly and Assembly
216B, 216B2, 226B, 226B2, 232B, 232B2, 242B and 242B2 Skid Steer Loaders Engine Supplement
Media Number -RENR4893-03
Electric Starting Motor - Remove and Install
SMCS - 1453-010
Removal procedure
Start By:
A. Disconnect the battery. Refer to Disassembly and Assembly, "Battery and Battery CableSeperate and Connect".
Accidental machine starting can cause injury or death to personnel working on the machine.
To avoid accidental machine starting, turn the battery disconnect switch to the OFF position and remove the key. If the machine isnot equipped with a battery disconnect switch, disconnect the battery cables from the battery and tape the battery clamps.
Place a do not operate tag at the battery disconnect switch location to inform personnel that the machine is being worked on.
Illustration 1 g01047277
1. Slide the rubber cover aside in order to expose the connection.
2. Remove nut (1) and the washer. Remove cable assembly (2). Remove nut (5) and the lockwasher. Remove cable assembly (3) and (8) .
3. Remove bolts (6). Remove the cable assembly.
4. Remove electric starting motor (7) from the flywheel. Lower the electric starting motor around oil drain hose (4) .
Installation Procedure
Accidental machine starting can cause injury or death to personnel working on the machine.
To avoid accidental machine starting, turn the battery disconnect switch to the OFF position and remove the key. If the machine isnot
equipped with a battery disconnect switch, disconnect the battery cables from the battery and tape the battery clamps.
Place a do not operate tag at the battery disconnect switch location to inform personnel that the machine is being worked on.
Illustration 2
g01047277
1. Raise the electric starting motor around oil drain hose (4). Install electric starting motor (7). Install bolts (6) and the cable assembly.
2. Install cable assembly (3) and (8). Install the lockwasher. Install nut (5). Torque nut (5) to 21 卤 4 N路m (15 卤 3 lb ft).
3. Install cable assembly (2). Install the nut (1) and the washer.
4. Slide the rubber cover into position in order to protect the connection.
End By: Connect the battery. Refer to Disassembly and Assembly, "Battery and Battery CableSeperate and Connect".
Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Fri Jun 19 13:25:20 UTC+0530 2020
Product: SKID STEER LOADER
Model: 232B SKID STEER LOADER SCH
Configuration: 216B 226B 232B 242B Skid Steer Loader SCH00001-02474 (MACHINE) POWERED BY 3024C Engine
Disassembly and Assembly
216B, 216B2, 226B, 226B2, 232B, 232B2, 242B and 242B2 Skid Steer Loaders Engine Supplement
Media Number -RENR4893-03
Engine - Install
SMCS - 1000-012
Installation Procedure
Table 1
Required Tools
C-Frame Assembly 1
1
1. Install Tooling (A) on each side of the engine.
Illustration 2
TypicalExample of Tooling (E) .
2. Attach a suitable lifting device and Tooling (D) and (E) to engine (19) . The weight of engine (19) is approximately 254 kg (560 lb).
3. Position engine (19) in the machine.
Illustration 3 g02022252
4. Install bolts (21) and (20) and the washers. Connect harness assemblies (22) . Remove Tooling (A) , Tooling (D) , Tooling (E) , and the suitable lifting device.
Illustration 4 g02022301
5
7. Connect clamp (14) .
Illustration 6
g02022170
8. Remove Tooling (A) and Tooling (B) from pump (15) .
Note: The engine has been removed in order to display the tooling.
This is the sample of the manual
Click on the download link for complete Manual
