Installation Procedure
5
1. Install service indicator (9). Install screws (8). Torque screws to 1.7 ± .25 N·m (15 ± 2 lb in). Connect hose (3) .
6
Illustration
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Illustration
g00914708
2. Install air cleaner housing (5). Install bolts (4). Torque the bolts to 19 ± 2 N·m (14 ±1 lb ft). Connect hose (7). Install clamps(6). Torque the clamps to 4.5 ± .5 N·m (40 ±4 lb in). Apply Tooling (A) to fitting (3). Install fitting (3) and connect the hose.
8
3. Install the primary air filter and the secondary air filter. Install air cleaner housing cover (2). Secure clamps (1) .
Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Fri Jun 19 11:53:35 UTC+0530 2020
Illustration
g00914704
Product: SKID STEER LOADER
Model: 232 SKID STEER LOADER CAB
Configuration: 216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 3024C, 3034 Engine
Disassembly and Assembly
216 and 232 Skid Steer Loaders 3024 Engine Supplement Media Number -RENR4833-01
Alternator - Remove and Install
SMCS - 1405-010
Removal Procedure
Start By:
i01786742
A. Disconnect battery cables. Refer to Disassembly and Assembly, "Battery and Battery Cable - Separate and Connect".
1
1. Remove bolts (1). Remove cover (2) .
Illustration
g00913977
2
2. Raise the rubber boot (3). Remove the nut and the wire. Disconnect harness assembly (4) .
3
4. Remove belt (6). Remove bolt (5). Remove bolt (8). Remove alternator (7) .
Installation Procedure
Illustration
g00913978
Illustration
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3. Loosen bolt (5). Loosen bolt (8) .
4
1. Install alternator (7). Install bolt (8). Install bolt (6). Do not tighten bolts.
2. Install belt (7) .
Note: Refer to the Operation and Maintenance Manual, SEBU7468, "BeltInspect/Adjust/Replace" for the correct tightening procedure.
5
Connect harness assembly (4) .
4. Install the wire and the nut. Lower rubber boot (3) .
Illustration
g00913984
Illustration
g00913978
3.
This is the sample of the manual
Click on the download link for complete Manual
5. Install the cover (2). Install bolts (1). Torque the bolts to 15 ± 3 N·m (11 ± 2 lb ft).
End By: Connect battery cables. Refer to Disassembly and Assembly, "Battery and Battery Cable - Separate and Connect".
1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Jun 19 11:48:18 UTC+0530 2020
Product: SKID STEER LOADER
Model: 232 SKID STEER LOADER CAB
Configuration: 216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 3024C, 3034 Engine
Disassembly and Assembly
216 and 232 Skid Steer Loaders 3024 Engine Supplement Media
Battery and Battery Cable - Separate and Connect
SMCS - 1401-029
Separation Procedure
1
i01782759
1. Raise the cover on the negative terminal of the battery. Disconnect negative terminal (2) of the battery. Place a protective cover on the negative terminal of the battery.
2. Raise the cover on the positive terminal of the battery. Disconnect positive terminal (1) of the battery. Place a protective cover on the positive terminal of the battery.
Illustration
g00594399
2
3. Remove bolts (3). Remove bracket (4) .
4. Remove battery (5) .
Connection Procedure
Illustration 3
1. Install battery (5) .
Note: Both battery terminals must be next to the engine.
2. Install bracket (4). Install bolts (3) .
Illustration
g00911928
g00911928
3. Remove the protective cover from the positive terminal of the battery. Connect positive terminal (1). Lower the cover on the positive terminal of the battery.
4. Remove the protective cover from the negative terminal of the battery. Connect negative terminal (2). Lower the cover on the negative terminal of the battery. Copyright 1993 - 2020 Caterpillar Inc.
SIS
Product: SKID STEER LOADER
Model: 232 SKID STEER LOADER CAB
Configuration: 216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 3024C, 3034 Engine
Disassembly and Assembly
216 and 232 Skid Steer Loaders 3024 Engine Supplement
Cab - Tilt
SMCS - 7301-029
Procedure to Tilt the Cab
Start By:
A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".
Do not go beneath cab unlesscabisempty and support lever is engaged.
Failure to follow the instructionsor heed the warnings could result in injury or death.
Note: Empty the water tank (if equipped) before you tilt the cab.
Illustration 1
Illustration 2
g00597525
1. Remove nut (1) and large washer (2) from the inside of the cab.
Illustration 3
2. Remove bolt (3) .
g00597551
3. Repeat Steps 1 and 2 on the opposite side of the cab.
g00601508
Illustration 4
g00597554
4. Raise cab (4) .
Illustration 5
g00601451
6 g00563598
Lower Procedure
7 g00601456
Illustration
5. Engage cab support lever (5) .
Illustration
8 g00563674
9
Illustration
1. Tilt the cab upward.
2. Disengage cab support lever (5) .
Illustration
g00601528
3. Lower cab (4) .
10
Illustration 11
Illustration 12
Note: Ensure that the large washer isbetween the nut and the rubber mounting.
Illustration
g00597551
4. Install bolt (3) .
g00601508
g00597525
5. Install large washer (2) and nut (1) from the inside of the cab. Tighten the nuts to a torque of 125 ± 10 N·m (92 ± 7 lb ft).
6. Repeat Steps 4 and 5 on the opposite side of the cab.
1993 - 2020 Caterpillar Inc.
Product: SKID STEER LOADER
Model: 232 SKID STEER LOADER CAB
Configuration: 216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 3024C, 3034 Engine
Disassembly and Assembly
216 and 232 Skid Steer Loaders 3024 Engine Supplement Media Number -RENR4833-01
Electric Starting Motor - Remove and Install
SMCS - 1453-010
Removal procedure
Start By:
i01786792
A. Disconnect battery cables. Refer to Disassembly and Assembly, "Battery and Battery Cable - Seperate and Connect".
Illustration 1
g00913999
1. Raise cover (1). Remove the nut. Remove cables (2) .
2
2. Remove bolts (3) and the ground cable.
3
3. Raise the cover. Remove screw(5). Disconnect wire (4). Remove electric starting motor (6) .
Installation Procedure
Illustration
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Illustration
g00914001
Illustration 4
g00914001
1. Connect wire (4). Install screw (5). Lower the cover.
Illustration 5
g00914002
2. Install electric starting motor (6). Install bolts (3) and the ground cable.
Illustration 6
g00913999
3. Install cables(2). Install the nut. Lower cover (1) .
End By: Connect battery cables. Refer to Disassembly and Assembly, "Battery and Battery Cable - Seperate and Connect".
Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Fri Jun 19 11:49:10 UTC+0530 2020
Product: SKID STEER LOADER
Model: 232 SKID STEER LOADER CAB
Configuration: 216 226 232 242 Skid Steer Loader CAB00001-UP (MACHINE) POWERED BY 3024C, 3034 Engine
Disassembly and Assembly
216 and 232 Skid Steer Loaders 3024 Engine Supplement Media Number -RENR4833-01
Engine - Install
SMCS - 1000-012
Installation Procedure Table 1 RequiredTools
1
i01787862
Illustration 2
g00914925
1. Install the engine. Install bolts(26). Install nut (25) .
Illustration 3
g00914924
Illustration 4
g00914923
2. Install mount (24). Install bolts(22). Tighten bolts (23). Install bolt (21) .
5
Install nut (20) .
Illustration 6
4. Remove Tooling (A) from the engine.
Illustration 7
Illustration
g00827933
3.
g00827898
g00827962
5. Install bolt (19). Connect harness assembly (18) .
6. Install the piston pump. Install bolts (17). Use Tooling (B) to torque the bolts to 88 N·m (65 lb ft).
7. Repeat Step 6 for the other side.
9
8. Install cable strap (16). Connect harness assembly (15) .
Illustration 8
g00827961
Illustration
g00827923
10
9. Install the hose. Tighten clamp (14). Connect harness assembly (13). Install the hose. Tighten clamp (12). Install bolts(11). Torque the bolts to 15 ± 3 N·m (11 ± 2 lb ft).
11
Install
12
Illustration
g00914922
Illustration
g00827914
10.
cable strap (10) .
Illustration
g00827916
This is the sample of the manual
Click on the download link for complete Manual
11. Connect harness assembly (9). Position governor control cable. Install clip (8). Install clip (7). Connect the hose. Tighten clamp (6) .
13 g00914921
12. Connect harness assemblies (5). Install the wire. Install nut (4). Install hoses(3). Tighten clamps(2). Install cable straps (1) .
End By:
a. Tilt the cab. Refer to Disassembly and Assembly, "Cab Tilt".
b. Install the air cleaner. Refer to Disassembly and Assembly, "Air Cleaner - Remove and Install".
c. Install the starter. Refer to , "Electric Starting Motor - Remove and Install".
d. Install the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and Install".
e. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
f. Install the radiator and hydraulic oil cooler. Refer to Disassembly and Assembly, "Radiator and Hydraulic Oil Cooler - Install".
g. Install the battery. Refer to Disassembly and Assembly, "Battery and Battery CableSeperate and Connect".
Illustration
