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140M 2 Caterpillar Motor Grader Operation and Maintenance Manual

Page 1


Product:MOTORGRADER

Model:140M2MOTORGRADERM9D

Configuration:140MSeries2MotorGraderM9D00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual

120MSeries2,12MSeries2,140MSeries2and160MSeries2MotorGraders

MediaNumber-SEBU8490-18PublicationDate-01/06/2015DateUpdated-13/02/2018

Foreword

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

WARNING-Thisproductcanexpose youtochemicalsincludingethylene glycol,whichisknowntotheStateof Californiatocausebirthdefectsorother reproductiveharm.Formoreinformation goto:

www.P65Warnings.ca.gov

Donotingestthischemical.Washhandsafterhandlingtoavoidincidentalingestion.

WARNING-Thisproductcanexpose youtochemicalsincludingleadandlead compounds,whichareknowntotheState ofCaliforniatocausecancer,birthdefects, orotherreproductiveharm.Formore informationgoto:

www.P65Warnings.ca.gov

Washhandsafterhandlingcomponentsthatmaycontainlead.

s03548206

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.

Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.

CertifiedEngineMaintenance

Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.

ProductIdentificationNumber

EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:

Illustration1g03891925

Where:

1.WorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.

Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).

Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

ThuOct600:36:42UTC+05302022

Product:MOTORGRADER

Model:140M2MOTORGRADERM9D

i04500291

ThuOct600:38:53UTC+05302022

This is the sample of the manual Click on the download link for complete Manual

Product:MOTORGRADER

Model:140M2MOTORGRADERM9D

Configuration:140MSeries2MotorGraderM9D00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual

120MSeries2,12MSeries2,140MSeries2and160MSeries2MotorGraders

MediaNumber-SEBU8490-18PublicationDate-01/06/2015DateUpdated-13/02/2018

ARDSparkPlug-Replace

NOTICE

IftheengineisrunningorthekeyisintheONposition,the ARDplugwillcontinuetofire.TurnthekeytotheOFFposition beforeservicingtheARDplug.

i04476492

Donotovertightenthesparkplug.Theshellcanbecracked andthegasketcanbedeformed.Themetalcandeformandthe gasketcanbedamaged.Theshellcanbestretched.Thiswill loosenthesealthatisbetweentheshellandtheinsulator, allowingcombustionpressuretoblowpasttheseal.Serious damagetotheenginecanoccur.

Usethepropertorque. Copyright1993-2022CaterpillarInc.

Product:MOTORGRADER

Model:140M2MOTORGRADERM9D

Configuration:140MSeries2MotorGraderM9D00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual

120MSeries2,12MSeries2,140MSeries2and160MSeries2MotorGraders MediaNumber-SEBU8490-18PublicationDate-01/06/2015DateUpdated-13/02/2018

Note:

i02603898

Product:MOTORGRADER

Model:140M2MOTORGRADERM9D

Configuration:140MSeries2MotorGraderM9D00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual

120MSeries2,12MSeries2,140MSeries2and160MSeries2MotorGraders

MediaNumber-SEBU8490-18PublicationDate-01/06/2015DateUpdated-13/02/2018

AxleOscillationBearings-Lubricate

SMCS-

Note:

i04035847

Product:MOTORGRADER

Model:140M2MOTORGRADERM9D

Configuration:140MSeries2MotorGraderM9D00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual

120MSeries2,12MSeries2,140MSeries2and160MSeries2MotorGraders MediaNumber-SEBU8490-18PublicationDate-01/06/2015DateUpdated-13/02/2018

Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

ThuOct600:40:28UTC+05302022

Product:MOTORGRADER

Model:140M2MOTORGRADERM9D

Configuration:140MSeries2MotorGraderM9D00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual

120MSeries2,12MSeries2,140MSeries2and160MSeries2MotorGraders MediaNumber-SEBU8490-18PublicationDate-01/06/2015DateUpdated-13/02/2018

Note:

Product:MOTORGRADER

Model:140M2MOTORGRADERM9D

Configuration:140MSeries2MotorGraderM9D00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual

120MSeries2,12MSeries2,140MSeries2and160MSeries2MotorGraders MediaNumber-SEBU8490-18PublicationDate-01/06/2015DateUpdated-13/02/2018

Belts-Inspect/Adjust/Replace

i06179409

Inspect

Replace/Adjust

Note:

ThuOct600:42:30UTC+05302022

Product:MOTORGRADER

Model:140M2MOTORGRADERM9D

Configuration:140MSeries2MotorGraderM9D00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual

120MSeries2,12MSeries2,140MSeries2and160MSeries2MotorGraders MediaNumber-SEBU8490-18PublicationDate-01/06/2015DateUpdated-13/02/2018

i06881772

Note:

Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

ThuOct600:42:53UTC+05302022

Product:MOTORGRADER

Model:140M2MOTORGRADERM9D

Configuration:140MSeries2MotorGraderM9D00001-UP(MACHINE)POWEREDBYC9.3Engine

OperationandMaintenanceManual

120MSeries2,12MSeries2,140MSeries2and160MSeries2MotorGraders

MediaNumber-SEBU8490-18PublicationDate-01/06/2015DateUpdated-13/02/2018

BladeLiftCylinderSocket-Lubricate

SMCS-

Note: ThuOct600:43:22UTC+05302022

i02527187

This is the sample of the manual Click on the download link for complete Manual

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