Product:MOTORGRADER
Model:140KMOTORGRADERSZL
Configuration:140KMotorGraderSZL00001-UP(MACHINE)POWEREDBYC7Engine
OperationandMaintenanceManual 12K,140Kand160KMotorGraders
MediaNumber-SEBU8249-17PublicationDate-01/07/2015DateUpdated-09/12/2019
Foreword
CaliforniaProposition65Warning
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniato causecancer,birthdefects,andotherreproductiveharm.
WARNING-Thisproductcanexpose youtochemicalsincludingethylene glycol,whichisknowntotheStateof Californiatocausebirthdefectsorother reproductiveharm.Formoreinformation goto:
www.P65Warnings.ca.gov
Donotingestthischemical.Washhandsafterhandlingtoavoidincidentalingestion.
WARNING-Thisproductcanexpose youtochemicalsincludingleadandlead compounds,whichareknowntothe StateofCaliforniatocausecancer,birth defects,orotherreproductiveharm.For moreinformationgoto:
www.P65Warnings.ca.gov
Washhandsafterhandlingcomponentsthatmaycontainlead.
LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenance,andrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,transportation,andtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS) liststheitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsare listedunderthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhe pagenumberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance. UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenance procedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervals
providemoreconvenientservicingschedulesandapproximatetheindicatedservicehourmeter reading.Performtherecommendedserviceattheintervalthatoccursfirst.
Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.
CertifiedEngineMaintenance
Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsibleforthe performanceoftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenance Manual,andServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddevice orelementofdesigninstalledonorinanengineormachinethatisincompliancewithall applicableregulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsof themachineandenginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeair system,andcoolingsystemmaybeemission-relatedandshouldnotbealteredunlessapprovedby Caterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcan adverselyaffectperformancecharacteristics.Includedwouldbestabilityandsystemcertifications suchasbrakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerfor furtherinformation.
ProductIdentificationNumber
EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturers aremovingtocomplywiththelatestversionoftheproductidentificationnumberingstandard. Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoall machinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN. Thenewformatwilllooklikethefollowing:
Where:
1.WorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.
Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8 characterSerialNumber(S/N).
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueOct2209:07:26UTC+05302024
Product:MOTORGRADER
Model:140KMOTORGRADERSZL
Configuration:140KMotorGraderSZL00001-UP(MACHINE)POWEREDBYC7Engine
OperationandMaintenanceManual 12K,140Kand160KMotorGraders
MediaNumber-SEBU8249-17PublicationDate-01/07/2015DateUpdated-09/12/2019
AccessDoorsandCovers
SMCS-7251;7263;7273
Illustration1g01393732
RightSideView
Openingaccessdoor(1)willallowaccesstothefollowingitems:
•Thecircuitbreakers
•Theairconditionercondenser(IfEquipped)
•Thefanbelt
•Thefanbeltdrive
Openingaccessdoor(2)willallowaccesstothefollowingitems:
i02789949
•Theairdryer(IfEquipped)
•Thecoolantsamplingvalve
•Theenginedrivebelt
•Theengineoilfilter
•Theethercylinder(IfEquipped)
•Thesamplingportfortheengineoil
Illustration2g01393733
LeftSideView
Openingaccessdoor(3)willallowaccesstothefollowingitems:
•Thebatterydisconnectswitch
•Theengineairfilters
•Theengineairfilterserviceindicator
•Theenginecrankcasebreather
•Theengineoilfiller
•Thefuelprimingpump
•Theprimaryfuelfilterandwaterseparator
•Therefrigerantcompressor
•Thesecondaryfuelfilter
•Thetransmissiondipstick
•Thetransmissionoilfillertube
Openingaccessdoor(4)willallowaccesstothefollowingitems:
•Theradiator
Copyright1993-2024CaterpillarInc. AllRightsReserved.
PrivateNetworkForSISLicensees.
TueOct2209:27:34UTC+05302024
This is the sample of the manual Click on the download link for complete Manual
Product:MOTORGRADER
Model:140KMOTORGRADERSZL
Configuration:140KMotorGraderSZL00001-UP(MACHINE)POWEREDBYC7Engine
OperationandMaintenanceManual 12K,140Kand160KMotorGraders
MediaNumber-SEBU8249-17PublicationDate-01/07/2015DateUpdated-09/12/2019
AirDryerDesiccant-Replace
SMCS-4285-510
Theairlinestoandfromtheairdryermustbeatatmosphericpressure. Iftheairlinesarenotatatmosphericpressure,personalinjurycould result.Releasetheairpressurefromtheairsystemcompletelybefore performingmaintenance.
i07244085
RefertotheOperationandMaintenanceManual,"AccessDoorsandCovers"forthelocationof theservicepoints.
Illustration1g01463969
Type1
Illustration2g06263712
Type2
Airdryer(1)ispositionedontherightsideatthefrontofthemachine.
1.Opentheaccessdoortoservicetheairdryer.
2.Replacetheairdryerdesiccantcartridgewhenthewatercannotbeabsorbed.Consultyour Caterpillardealerforserviceorforreplacementparts.
3.Closetheaccessdoor.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueOct2209:29:57UTC+05302024
Product:MOTORGRADER
Model:140KMOTORGRADERSZL
Configuration:140KMotorGraderSZL00001-UP(MACHINE)POWEREDBYC7Engine
OperationandMaintenanceManual 12K,140Kand160KMotorGraders
MediaNumber-SEBU8249-17PublicationDate-01/07/2015DateUpdated-09/12/2019
AirTankMoistureandSediment-Drain
SMCS-4272-543-M&S;5505-543
RefertotheOperationandMaintenanceManual,"AccessDoorsandCovers"forthelocationof theaccessdoors.
1.Opentheaccessdoorinordertoservicethedrainvalveformoistureandsediment.
2.Theairtanksarelocatedattherearofthemachineundertheframe.Pulldowntheleverto opendrainvalve(1)inordertodrainoneairtank.Pulldownthelevertoopendrainvalve (2)inordertodraintheotherairtank.Closethedrainvalve.
3.Closetheaccessdoor.
Note:Smallamountsofmoisturemaybeinthesystemduetocondensationinthesystem. Moisturemayalsobeinthesystemifanairdryerisinstalledonamachinethathasbeenoperating withoutanairdryer.Severalweeksmayberequiredinordertocompletelydrythesystem.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueOct2209:30:12UTC+05302024
Product:MOTORGRADER
Model:140KMOTORGRADERSZL
Configuration:140KMotorGraderSZL00001-UP(MACHINE)POWEREDBYC7Engine
OperationandMaintenanceManual 12K,140Kand160KMotorGraders
MediaNumber-SEBU8249-17PublicationDate-01/07/2015DateUpdated-09/12/2019
ArticulationBearings-Lubricate
SMCS-7057-086-BD
i01671010
Wipeallthefittingsbeforeyouapplylubricantthroughthefittings.Thefittingsforthearticulation bearingsarelocatedunderthecabontheleftsideofthemachine.
Theupperarticulationbearinghasonefitting(1).Inordertolubricatetheupperarticulation bearing,use183-3424GreaseCartridgetoapplylubricantthroughfitting(1).
Thelowerarticulationbearinghasonefitting(2).Inordertolubricatethelowerarticulation bearing,use183-3424GreaseCartridgetoapplylubricantthroughfitting(2).
Copyright1993-2024CaterpillarInc. AllRightsReserved. TueOct2209:30:26UTC+05302024
Product:MOTORGRADER
Model:140KMOTORGRADERSZL
Configuration:140KMotorGraderSZL00001-UP(MACHINE)POWEREDBYC7Engine
OperationandMaintenanceManual 12K,140Kand160KMotorGraders
MediaNumber-SEBU8249-17PublicationDate-01/07/2015DateUpdated-09/12/2019
AxleOscillationBearings-Lubricate
SMCS-3268;4313
i01671028
Thelubricationfittingislocatedinthemiddleofthefrontaxle.Wipethefittingbeforeyouapply lubricanttothefitting.
Inordertolubricatetheaxleoscillationbearings,use183-3424GreaseCartridgetoapply lubricanttotheonefitting.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueOct2209:30:38UTC+05302024
Product:MOTORGRADER
Model:140KMOTORGRADERSZL
Configuration:140KMotorGraderSZL00001-UP(MACHINE)POWEREDBYC7Engine
OperationandMaintenanceManual 12K,140Kand160KMotorGraders
MediaNumber-SEBU8249-17PublicationDate-01/07/2015DateUpdated-09/12/2019 i02307698
BackupAlarm-Test
SMCS-7406-081
TurntheenginestartswitchtotheONpositioninordertoperformthetest.
Applytheservicebrake.Movethetransmissioncontrol(lever)totheREVERSEposition. Thebackupalarmshouldsoundimmediately.Thebackupalarmshouldcontinuetosounduntil thetransmissioncontrol(lever)ismovedtotheNEUTRALpositionortoanyFORWARD position.
Thebackupalarmislocatedattherearofthemachine.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueOct2209:30:52UTC+05302024
Product:MOTORGRADER
Model:140KMOTORGRADERSZL
Configuration:140KMotorGraderSZL00001-UP(MACHINE)POWEREDBYC7Engine
OperationandMaintenanceManual 12K,140Kand160KMotorGraders
MediaNumber-SEBU8249-17PublicationDate-01/07/2015DateUpdated-09/12/2019
BatteryorBatteryCable-Inspect/Replace
SMCS-1401-510;1402-510
i01770781
1.TurntheenginestartswitchkeytotheOFFposition.TurnalltheswitchestotheOFF position.
2.TurnthekeyforthebatterydisconnectswitchtotheOFFposition.Removethekey.
3.Disconnectthenegativebatterycableatthebatterydisconnectswitch.Thebattery disconnectswitchisconnectedtothemachineframe.
Note:Donotallowthedisconnectedbatterycabletocontactthebatterydisconnectswitch orthemachine.
4.Disconnectthenegativebatterycablefromthebattery.
5.Disconnectthepositivebatterycablefromthebattery.
6.Inspectthebatteryterminalsforcorrosion.Inspectthebatterycablesforwearordamage.
7.Ifnecessary,makerepairs.Ifnecessary,replacethebatterycableorthebattery.
8.Connectthepositivebatterycableatthebattery.
9.Connectthenegativebatterycableatthebattery.
10.Connectthebatterycableatthebatterydisconnectswitch.
11.Installthekeyforthebatterydisconnectswitch.Turnthebatterydisconnectswitchtothe ONposition.
Copyright1993-2024CaterpillarInc. AllRightsReserved.
TueOct2209:31:06UTC+05302024
Product:MOTORGRADER
Model:140KMOTORGRADERSZL
Configuration:140KMotorGraderSZL00001-UP(MACHINE)POWEREDBYC7Engine
OperationandMaintenanceManual 12K,140Kand160KMotorGraders
MediaNumber-SEBU8249-17PublicationDate-01/07/2015DateUpdated-09/12/2019 i07498877
Belts-Inspect/Adjust/Replace
SMCS-1357-025;1357-040;1357-510
AirConditionerBelts
RefertoOperationandMaintenanceManual,"AccessDoorsandCovers"forthelocationofthe servicepoints.
Illustration2g01951149
1.Stoptheengine.
2.Openaccesscover(1).Removeboltsfrombeltaccesscover(2).Removethebeltaccess cover.
Illustration4g06114636 (A)Newbelt (B)Wornbelt
3.Inspecttheconditionofserpentinebelts(3)and(4).Overtimethebeltribswilllose material(C).Thespacebetweentheribswillincrease(D).Thelossofmaterialwillcause thepulleysheavetocontactthebeltvalley.Thiswillleadtobeltslippageandaccelerated wear(E).
4.Replacethebeltsifanyofthefollowingconditionsexist: excessivecracking excessivewear excessivedamage
5.Inspectthefreearmstopofbelttensioner(5).Thefreearmstopmustbealignedwiththe greenzonewhichisonthedecalofthebelttensioner.Ifthefreearmstopisineitherofthe redzones,replacethebelt.
Adjust/Replace
1.Releasethetensiononbelt(3)and(4).Inserta12.7mm(0.50inch)ratchetintothesquare holeinbelttensioner(5)andprythebelttensionerinaclockwisedirection.
2.Removethebelts.
3.Installthenewbeltsaroundthepulleys.
4.Releasethebelttensionerinordertoputtensiononthebelts.
5.Checkthebelttensionafter30minutesofoperation.
Note:Thebreak-inperiodforthebeltsisconsideredtobe30minutes.
6.Inspectthefreearmstopofthebelttensioner.Thefreearmstopmustbealignedwiththe greenzonewhichisonthedecalofthebelttensioner.
