LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.
Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CertifiedEngineMaintenance
Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
ProductIdentificationNumber
EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:
Illustration1g03891925
Where:
1.WorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedAug3011:51:38UTC+05302023
Product:MOTORGRADER
Model:12HMOTORGRADERCBK
Configuration:12HMotorGraderCBK00001-UP(MACHINE)POWEREDBYC-9Engine
OperationandMaintenanceManual
12HMotorGrader
MediaNumber-SEBU7469-04PublicationDate-01/02/2007DateUpdated-22/02/2019
AccessDoorsandCovers
SMCS-7251;7263;7273
Illustration1g00803853
RightSideView
Openingaccessdoor(1)willallowaccesstothefollowingitems:
•Thebatteries
•Thecircuitbreakers
•Thecondenser
Openingaccessdoor(2)willallowaccesstothefollowingitems:
•Thecoolantsamplingvalve
•Theenginedrivebelt
Illustration2g00803856
LeftSideView
Openingaccessdoor(3)willallowaccesstothefollowingitems:
•Theengineoilfilter
•Theprimaryfuelfilter
•Thefuelandwaterseparator
•Thesecondaryfuelfilter
•Theengineairfilters
•Theengineoilfiller
•Thetransmissionoilfillertube
•Theengineairfilterserviceindicator
•Thetransmissiondipstick
•Theenginecrankcasebreather
•Thefuelprimingpump(ifequipped)
•Therefrigerantcompressor
•Thesamplingportfortheengineoil
Openingaccessdoor(4)willallowaccesstothefollowingitems:
•Theairdryer
•Thetransmissionanddifferentialoilfilter
•Thebatterydisconnectswitch
•Thedrainvalvesfortheairtanks
•Thefuelfiller
•Thesamplingportforthetransmissionanddifferentialoil
•Theethercylinder(ifequipped)
•Thecondenser
Copyright1993-2023CaterpillarInc. AllRightsReserved.
PrivateNetworkForSISLicensees.
WedAug3012:00:16UTC+05302023
This is the sample of the manual Click on the download link for complete Manual
Product:MOTORGRADER
Model:12HMOTORGRADERCBK
Configuration:12HMotorGraderCBK00001-UP(MACHINE)POWEREDBYC-9Engine
OperationandMaintenanceManual
12HMotorGrader
MediaNumber-SEBU7469-04PublicationDate-01/02/2007DateUpdated-22/02/2019 i01862160
AirDryer-Check
SMCS-4285-535
Theairlinestoandfromtheairdryermustbeatatmosphericpressure. Iftheairlinesarenotatatmosphericpressure,personalinjurycould result.Releasetheairpressurefromtheairsystemcompletelybefore performingmaintenance.
RefertotheOperationandMaintenanceManual,"AccessDoorsandCovers"forthelocationofthe servicepoints.
Theairdryerispositionedontheleftsideattherearofthemachine.
1.Opentheaccessdoorinordertoservicetheairdryer.
Illustration1g00949269
2.Turndrainvalve(1)tothe3:00positioninordertodrainoneairtank.Turndrainvalve(1)to the9:00positioninordertodraintheotherairtank.Theairtanksarepositionedintheservice centerattherearofthemachine.
3.Checkformoistureintheairtanks.Closethedrainvalvefortheairtanks.
4.Ifmoistureispresentintheairtanks,replacethedesiccantcartridgeforairdryer(2).Consult yourCaterpillardealerforinformationaboutreplacingthedesiccantcartridge.
5.Closetheaccessdoor.
Note:Smallamountsofmoisturemaybeinthesystemduetocondensationinthesystem.Moisture mayalsobeinthesystemifanairdryerisinstalledonamachinethathasbeenoperatingwithoutan airdryer.Severalweeksmayberequiredinordertocompletelydrythesystem.
Copyright1993-2023CaterpillarInc.
WedAug3012:01:15UTC+05302023
Product:MOTORGRADER
Model:12HMOTORGRADERCBK
Configuration:12HMotorGraderCBK00001-UP(MACHINE)POWEREDBYC-9Engine
OperationandMaintenanceManual
12HMotorGrader
MediaNumber-SEBU7469-04PublicationDate-01/02/2007DateUpdated-22/02/2019 i01862178
AirDryerDesiccant-Replace
SMCS-4285-510
Theairlinestoandfromtheairdryermustbeatatmosphericpressure. Iftheairlinesarenotatatmosphericpressure,personalinjurycould result.Releasetheairpressurefromtheairsystemcompletelybefore performingmaintenance.
RefertotheOperationandMaintenanceManual,"AccessDoorsandCovers"forthelocationofthe servicepoints.
Illustration1g00949272
Airdryer(1)ispositionedontheleftsideattherearofthemachine.
1.Opentheaccessdoorinordertoservicetheairdryer.
2.Replacetheairdryerdesiccantcartridgewhenthewatercannotbeabsorbed.Consultyour Caterpillardealerforserviceorforreplacementparts.
3.Closetheaccessdoor.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedAug3012:01:38UTC+05302023
Product:MOTORGRADER
Model:12HMOTORGRADERCBK
Configuration:12HMotorGraderCBK00001-UP(MACHINE)POWEREDBYC-9Engine
OperationandMaintenanceManual
12HMotorGrader
MediaNumber-SEBU7469-04PublicationDate-01/02/2007DateUpdated-22/02/2019
AirTankMoistureandSediment-Drain
SMCS-4272-543-M&S;5505-543
i01862632
RefertotheOperationandMaintenanceManual,"AccessDoorsandCovers"forthelocationofthe accessdoors.
1.Opentheaccessdoorinordertoservicethedrainvalveformoistureandsediment.
2.Theairtanksarelocatedintherearcompartmentofthemachinebehindtheleftsideofthe engine.Turndrainvalve(1)tothe3:00positioninordertodrainoneairtank.Turndrainvalve (1)tothe9:00positioninordertodraintheotherairtank.Closethedrainvalve.
3.Closetheaccessdoor.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedAug3012:01:48UTC+05302023
Product:MOTORGRADER
Model:12HMOTORGRADERCBK
Configuration:12HMotorGraderCBK00001-UP(MACHINE)POWEREDBYC-9Engine
OperationandMaintenanceManual
12HMotorGrader
MediaNumber-SEBU7469-04PublicationDate-01/02/2007DateUpdated-22/02/2019 i01671010
ArticulationBearings-Lubricate
SMCS-7057-086-BD
Wipeallthefittingsbeforeyouapplylubricantthroughthefittings.Thefittingsforthearticulation bearingsarelocatedunderthecabontheleftsideofthemachine.
Illustration1g00811301
Theupperarticulationbearinghasonefitting(1).Inordertolubricatetheupperarticulationbearing, use183-3424GreaseCartridgetoapplylubricantthroughfitting(1).
Thelowerarticulationbearinghasonefitting(2).Inordertolubricatethelowerarticulationbearing, use183-3424GreaseCartridgetoapplylubricantthroughfitting(2).
Product:MOTORGRADER
Model:12HMOTORGRADERCBK
Configuration:12HMotorGraderCBK00001-UP(MACHINE)POWEREDBYC-9Engine
OperationandMaintenanceManual
12HMotorGrader
MediaNumber-SEBU7469-04PublicationDate-01/02/2007DateUpdated-22/02/2019
AxleOscillationBearings-Lubricate
SMCS-3268;4313
i01671028
Thelubricationfittingislocatedinthemiddleofthefrontaxle.Wipethefittingbeforeyouapply lubricanttothefitting.
Illustration1g00811688
Inordertolubricatetheaxleoscillationbearings,use183-3424GreaseCartridgetoapplylubricantto theonefitting.
WedAug3012:02:14UTC+05302023
Product:MOTORGRADER
Model:12HMOTORGRADERCBK
Configuration:12HMotorGraderCBK00001-UP(MACHINE)POWEREDBYC-9Engine
OperationandMaintenanceManual
12HMotorGrader
MediaNumber-SEBU7469-04PublicationDate-01/02/2007DateUpdated-22/02/2019
BackupAlarm-Test
SMCS-7406-081
TurntheenginestartswitchtotheONpositioninordertoperformthetest. Applytheservicebrake.Movethetransmissioncontrol(lever)totheREVERSEposition.
Thebackupalarmshouldsoundimmediately.Thebackupalarmshouldcontinuetosounduntilthe transmissioncontrol(lever)ismovedtotheNEUTRALpositionortoanyFORWARDposition.
Thebackupalarmislocatedattherearofthemachine.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. WedAug3012:02:28UTC+05302023
Product:MOTORGRADER
Model:12HMOTORGRADERCBK
Configuration:12HMotorGraderCBK00001-UP(MACHINE)POWEREDBYC-9Engine
OperationandMaintenanceManual
12HMotorGrader
MediaNumber-SEBU7469-04PublicationDate-01/02/2007DateUpdated-22/02/2019
Battery-Recycle
SMCS-1401-561
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
i07746330
WedAug3012:02:38UTC+05302023
Product:MOTORGRADER
Model:12HMOTORGRADERCBK
Configuration:12HMotorGraderCBK00001-UP(MACHINE)POWEREDBYC-9Engine
OperationandMaintenanceManual
12HMotorGrader
MediaNumber-SEBU7469-04PublicationDate-01/02/2007DateUpdated-22/02/2019 i01770781
BatteryorBatteryCable-Inspect/Replace
SMCS-1401-510;1402-510
1.TurntheenginestartswitchkeytotheOFFposition.TurnalltheswitchestotheOFFposition.
2.TurnthekeyforthebatterydisconnectswitchtotheOFFposition.Removethekey.
3.Disconnectthenegativebatterycableatthebatterydisconnectswitch.Thebatterydisconnect switchisconnectedtothemachineframe.
Note:Donotallowthedisconnectedbatterycabletocontactthebatterydisconnectswitchor themachine.
4.Disconnectthenegativebatterycablefromthebattery.
5.Disconnectthepositivebatterycablefromthebattery.
6.Inspectthebatteryterminalsforcorrosion.Inspectthebatterycablesforwearordamage.
7.Ifnecessary,makerepairs.Ifnecessary,replacethebatterycableorthebattery.
8.Connectthepositivebatterycableatthebattery.
9.Connectthenegativebatterycableatthebattery.
10.Connectthebatterycableatthebatterydisconnectswitch.
11.Installthekeyforthebatterydisconnectswitch.TurnthebatterydisconnectswitchtotheON position.
Product:MOTORGRADER
Model:12HMOTORGRADERCBK
Configuration:12HMotorGraderCBK00001-UP(MACHINE)POWEREDBYC-9Engine
OperationandMaintenanceManual
12HMotorGrader
MediaNumber-SEBU7469-04PublicationDate-01/02/2007DateUpdated-22/02/2019
Belt-Inspect
SMCS-1357-040;1397-040
i01547509
RefertotheOperationandMaintenanceManual,"AccessDoorsandCovers"forthelocationofthe servicepoints.
Note:Ifanewbeltisinstalled,checkthefilmonbelttightener(2)after30minutesofoperation.A beltisconsideredtobeusedafter30minutesofoperation.
1.Stoptheengineinordertoinspectthebelt.
2.Opentheaccessdoorinordertoservicethebelt.
3.Inspecttheconditionofbelt(1).
4.Makesurethatthefreearmstoponthearmofthebelttightenerisalignedwiththeheavyblack lineonthedecalthatisonbelttightener(2).Ifthefreearmstopisintheredarea,replacethe belt.
Copyright1993-2023CaterpillarInc. AllRightsReserved. WedAug3012:03:06UTC+05302023
This is the sample of the manual Click on the download link for complete Manual
