Construction & Road Technology Live 2025 by Prime Group

bauma 2025

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bauma 2025

Contents Welcome to Route One Publishing’s bauma 2025 comprehensive review of the recent bauma global construction equipment and solutions exhibition in Munich, Germany. Notable about this year’s event is the huge amount of high-tech that is now employed by OEMs to make their products more efficient, environmentally friendly, secure from theft and safer for onsite operations. Furthermore, a machine - be it an excavator, articulated hauler, wheeled loader, paver or attachment - is now a conduit for gathering massive amounts of data. In fact, the construction equipment sector now thrives on data management thanks to the ongoing process of digitalisation, evident in the pages of this publication. This year, we have included many more interviews - here in the digital edition, also in print, and on the Global Highways website - with the sector’s leading lights that highlight what the future may look like. Enjoy the read. ROUTE ONE PUBLISHING IN AS SOCIATION WITH PRIME GLOBAL PUBLISHING

Includes 100 NEW PRODUCTS launched at bauma 2025

Loading this comprehensive review of bauma 2025 Inside this up issue...

A supplement to:

only takes a few seconds, after which you can click to go directly to items of interest.

www.globalhighways.com

www.aggbusiness.com

There are 18 videos you can enjoy, and every item in this review is linked directly to the web for easy navigation.

Earthmoving & excavation

The focus is on big technologies, such as in the Landcros One excavator from Hitachi. Alternative power sources have a huge future, says Melker Jernberg, Volvo Group president, and Zeng Guang’an, chairman of LiuGong

Interview: LiuGong..................................................28 A CASE of improved control from upgraded 836d and 856d motor graders

.............................................................30 Interview: Volvo...............................................................31

6-19

32-50

Topcon is in the right place with its HIPER XR positioning system, as the company’s president, Ivan Di Federico, explains “democratisation of technology”. Trimble, meanwhile, shows off its autonomous machine technology

With electric paving from Ammann and smart paving from Vögele as well as more accurate density measurement from Hamm, surface preparation is reaching new heights. It’s also getting cleaner, says Volker Knickel of Wirtgen

Premium Content: Digitising roadwork in civil construction......06 Premium Content: High-speed laser scanning reimagined with the Topcon CR-P1..............................................................10 Interview: Topcon...................................................08 Premium Content: Connect your infrastructure projects with Aptix...............................................................................13 Premium Content: Compaction density measurement.....14 Interview: Trimble...........................................................18

Interview: Sumitomo.......................................................32 Ammann’s electric paving innovation....................................33 Heavy duty from Ammann’s Light Roller................................36 Premium Content: Setting new standards in construction equipment technology integration............................37 Premium Content:.Game-changing burner....................38 Interview: Fayat......................................................41 Interview: Wirtgen..................................................46 Interview: Ammann.................................................49 Premium Content:.Advanced paver features..................50

Technology, surveying & communications

21-31

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Road construction

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Loading up this comprehensive review of bauma 2025 only takes a few seconds, after which you can click to go directly to items of interest. There are 18 videos you can enjoy, and every item in this review is linked directly to the web for easy navigation.

Contents

52-61

Quarry & aggregates production

Take a look at LiuGong’s all-electric DR50CE dump truck as well as the Cat 775 that is ready for working as an autonomous haul vehicle. Komatsu’s new WA700-8 wheeled loader can use biofuel and is available

77-83

An extraordinary edition with ground-breaking innovations and unprecedented enthusiasm

Hang out with Peri’s VCT composite track for bridge work after taking a load off your shoulders with Doka’s new robotic lift system. Hitachi’s latest demolition range. Soilmec premiers Blue Tech Plus Pilers

62-75

84-92

There’s good vibrations from Bomag’s versatile BR 95e vibratory plate. From FAE Group, there is an updated remote-controlled skid steer range while Hyundai is proud of its new hydrogen excavator

Cut emissions with electric drives from Bonfiglio and a new battery pack from John Deere and KREISEL. Eric Fontaine, CEO of Rehlko, explains the financially reinvigorated company’s push for a bigger global presence

Interview: Bobcat............................................................66 Simex upgrades ART 1000.................................................68 Sunward focuses on electric drive........................................71 Mecalac launches new electric excavator...............................73

Premium Content: Advanced engine efficiency .........................................................................84 Interview: Rehlko............................................................91

......................................55 Metso’s high crushing performance......................................58 Premium Content: Komatsu at bauma 2025: Metso marks 40 years of Lokotrack

.........................................................60

Utility equipment & attachments

Editor: Mike Woof Contributing Editors: David Arminas, Guy Woodford, Liam McLoughlin, Kristina Smith Sub Editor: Kevin O’Shea Editorial Consultant: Geoff Hadwick Advertisement Sales: Graeme McQueen, Fulvio Bonfiglietti, Les Ilyefalvy Production Manager: Nick Bond Design: Simon Ward, Andy Taylder Photography: Ian Macaulay Video Presenter: Jonathan Trace

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Office Manager: Kelly Thompson Website Manager: Sarah Biswell Data & Marketing Manager: Alan Cansick Publisher: Roger Adshead Address: Route One Publishing Ltd, Second floor, West Hill House, West Hill, Dartford, Kent, DA1 2EU, UK Tel +44 (0) 1322 612055 Fax +44 (0) 1322 788063 Email: [initialsurname]@ropl.com (eg: mwoof@ropl.com) Printed by: Warners (Midlands) PLC

Structures

Engines, emissions, cooling, filtration & silencing

from Cummins

© Route One Publishing Ltd 2025 No part of this publication may be reproduced in any form whatsoever without the express written permission of the publisher. Contributors are encouraged to express their personal and professional opinions in this publication, and accordingly views expressed herein are not necessarily the views of Route One Publishing Ltd, or the International Road Federation. From time to time statements and claims are made by the manufacturers and their representatives in respect of their products and services. Whilst reasonable steps are taken to check their accuracy at the time of going to press, the publisher cannot be held liable for their validity and accuracy. Print: ISSN 2050-1765 Online: ISSN 2057-3553

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CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Liebherr

DIGITISING ROADWORK IN CIVIL CONSTRUCTION T he construction industry is undergoing significant transformation, driven by rising fuel prices, economic pressure, work safety and lack of qualified operators. On the other hand, there are significant developments in automation and digitisation. One example of this evolution is Liebherr’s Remote Control System, known as LiReCon (Liebherr Remote Control). This innovative system is redefining the traditional ways of operating

the machinery, introducing a “home office” possibility for operators. LiReCon is designed as a versatile, scalable solution that enhances safety, efficiency, and operator comfort not just in specialised scenarios, but across a broad range of construction environments. Whether in earthmoving, tower cranes, or offshore operations, LiReCon opens up new possibilities for remote-controlled work. By combining this robust teleoperation system with Liebherr’s latest assistance

technologies, it is setting new standards in modern construction. LiReCon is a user-friendly, highly developed teleoperation system that allows operators to control machinery safely and with high precision from a remote location. The system comprises a state-of-the-art operator station equipped with joysticks and high-resolution control panels that replicate the in-cab experience. It integrates easily into existing onsite logistics by using conventional high-resolution TV

Liebherr’s innovative LiReCon Remote Control System is redefining the traditional ways of operating the machinery, introducing a “home office” possibility for operators

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

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ONE OF THE PRIMARY ADVANTAGES OF LiReCon IS THE ENHANCED SAFETY IT OFFERS

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monitors. LiReCon can be operated from various setups such as an office, a stationary vehicle, or a container, providing maximum flexibility for different working environments. Multiple cameras mounted on the machinery provide real-time video feeds from various angles, while microphones capture ambient sounds, ensuring operators have comprehensive situational awareness. One of the primary advantages of LiReCon is the enhanced safety it offers. By allowing operators to control machinery from a secure location, the system minimises exposure to hazardous environments, such as active roadways, contaminated areas or unstable terrains. Firsthand LiReCon eliminates physical impact and noise to the operator. LiReCon’s remote capabilities offer unparalleled operational flexibility. Operators can manage multiple machines from a single station, switching between equipment as needed without the delays associated with moving between physical locations. This efficiency reduces downtime and increases productivity, essential factors in the fast-paced environment of highway construction. Additionally, the system’s modular design allows for easy integration with various Liebherr machines, making it an globalhighways.com | aggbusiness.com

Liebherr

Liebherr Crawler Dozers with LiReCon system deliver increased safety for Austrian Armed Forces

CLICK TO READ FULL STORY

LiReCon’s ability to operate machinery remotely decreases the environmental footprint of construction projects

interesting solution for companies looking to modernise their fleets without extensive economic impact. One of the most important aspects of efficient operations is precision and work speed. Liebherr has fully integrated specific assistant systems to raise the work to a new level. One important example is fine-grading for a bulldozer: here the operator has full access to all levels of support from Free Grade for perfect fine-grading, Definition

Grade to achieve precise 2D surfaces; to Free Modelling for the construction of 3D surfaces, directly from the LiReCon operation platform. LiReCon is the solution for today’s challenges on modern construction sites. For example, enabling operators to work from centralised control centres or even from home, depending on the project’s requirements. This approach also facilitates better collaboration between operators and project managers, as communication is streamlined through integrated digital platforms. The system’s efficiency also translates to cost savings, as projects can be completed more quickly and with fewer resources. Furthermore, the ability to operate machinery remotely reduces the need for extensive onsite infrastructure, decreasing the environmental footprint of construction projects. These benefits make LiReCon an attractive option for companies aiming to balance economic performance with environmental responsibility. LiReCon is designed to complement and integrate emerging autonomous technologies in construction. Liebherr has demonstrated the potential for highly automated operations, where machines can perform specific tasks independently while operators oversee and intervene as necessary. This hybrid approach maximises efficiency and allows human operators to focus on complex decision-making tasks. In highway construction, this integration means that routine tasks such as grading or material transport can be automated, freeing up operators to manage multiple machines or focus on more intricate aspects of the project. This synergy between human oversight and machine autonomy represents the future of construction operations. www.liebherr.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Interviews

Democratisation of technology A very different global future is emerging where a successful business must have a large amount of the right data and access to the best technology. But for long-term success a business must create value for its customers, says Ivan Di Federico, formerly chief strategy officer and now president and chief executive officer of Topcon Positioning Systems. He talks to Anthony Oliver, host of the Infrastructure podcast Oliver: You were chief strategy officer of Topcon Positioning Systems for 12 years before becoming chief executive this year, taking over from Ray O’Connor. What excites you about your new role? Di Federico: We see this as a pivotal moment in our history because many things are changing, especially from an economic perspective, and there is also a lot of confusion. That is why when I took over my new role I started programmes to focus on our roots, focus on what really drives the business. And that is to create value for our customers, be they in agriculture or infrastructure sectors. For our growing populations, we need to produce more food efficiently and build better infrastructure, especially for transportation. This often means doing more with less, and doing it more efficiently. 08

Oliver: One of the terms you use a lot is ‘democratisation of technology’. What exactly is this? Di Federico: Technology is important because it allows us to innovate for a better life, a better future. But for a wider use of new technologies by customers it must not be too complicated to use and not too expensive. By making it easier to use and increasingly less expensive, it will be taken up by the largest pool of people. By people who want to grow a modern society. This is democratisation of technology. Oliver: How does Topcon Positioning Systems maintain its culture of innovation and its entrepreneurial spirit? Di Federico: The company leadership allows people to propose changes where

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

they believe changes can be made for the betterment of the company, including new products. We give them the freedom to explore, to touch and, importantly, to make mistakes and learn from them. We encourage and foster these types of people. We hold around 5,000 ongoing patents and create about 10 a month. Oliver: The competitive edge can often mean innovating faster. What might be Topcon’s strategy over the next few years? Di Federico: Thinking ahead ten years is really like looking at science ﬁction right now. Better to focus on only a few years ahead, even only two years. Strategies surrounding connectivity are important. Scanning objects and processes can produce millions of points and create big data. But this is only a piece of the story. You need

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Oliver: Topcon is global but based in California and has a Japanese parent company. How upsetting are the US administration’s changing trade policies for global supply chains? Di Federico: We continue to observe the situation. One thing for sure is that we are set in terms of assets, with factories in North America, in Europe and in Japan. But this is the best way to serve and provide value to our customers worldwide. We need to observe the situation as it unfolds and then consider the best courses of action. But our customers should not be in anyway worried because we have been analysing the situation from day one. We have ideas, plans, should we need them but it is too early. Regardless, we will always do what it right for our customers. Oliver: How are you helping your customers transition to net-zero operations?

CLICK HERE TO WATCH VIDEO to connect it to something in order for, let’s say, the operator of a machine to make sense of it. At the moment all these technologies are siloed, they can’t necessarily communicate to each other. There are no overarching NSA standards* which would improve operators’ workflow. The most successful companies, in the next two years even, will be those which simplify the workflow, make it manageable for operators or jobsite managers. If we don’t go down this route we will not benefit from the potential of these new technologies. This also gets back to my points about democratisation of technologies. Make it simple and the system makes decisions by itself. Oliver: You recently took over as chief executive from Ray O’Connor who is now chairman of Topcon Positioning Systems. How might your style differ from his? Di Federico: First of all, Ray has been my mentor and boss for 20 years and is my friend. We still talk every day. Every person globalhighways.com | aggbusiness.com

Di Federico: Integration of technologies can greatly help this. This can help operators use their machines more accurately, work faster and so use less fuel. This is inherently good. And as we move into the next generation of technologies, where the interface between the vehicle, the operator and our 3D technology comes closer and closer, we’ll be able to measure efficiency more accurately. We will be able to see relationships more clearly and make workflow adjustments to improve net-zero working. Oliver: Ray O’Connor has talked a lot about the challenge of finding the right people to bring into Topcon Positioning Systems. Is this still the case? Di Federico: Yes and no. It’s not easy to find the right people because maybe there are more sexy industries around which are absorbing most of the talent. Nonetheless, we still are very lucky. We hire engineers but they actually aren’t only engineers, they are in a product creation function, a blend of sophisticated management ability with a deep understanding of market knowledge overlaying their technological insights – all avenues to innovate something of value for our customer. In some ways, being an engineer is an

old term. It recalls things that might be only mechanical. For Topcon Positioning Systems, being an engineer has at least three layers to it. One is the physical layer of the product, then there is the software layer of the product and finally the layer of information and data in the cloud which can be harvested as we need it, using artificial intelligence. We are at the forefront of this at the moment. Oliver: You are an aeronautical engineering graduate from Pisa University in Italy and initially worked on the Eurofighter project over there. Do you still hanker after the tactile feeling of, say, a ‘good widget’?

Interviews

THE MOST SUCCESSFUL COMPANIES, IN THE NEXT TWO YEARS EVEN, WILL BE THOSE WHICH SIMPLIFY THE WORKFLOW

is diﬀerent, but the critical values remain. We care for the people who bring the good ideas and innovation to Topcon Positioning Systems, give them the opportunity to work in teams, to fail and still support them. All the while, there is a relentless attention to the needs of the customer, talking to customers. No matter which role you have, you have to be there and support and listen. These are the things that I really learned from Ray and remain with me night and day. Ray certainly has had an impact and I would be proud to continue along these lines.

Di Federico: I think of widgets every night! So I bother my engineers every single moment with some ideas and things they need to try out for me. It’s a fantastic relationship, I need them and they need me. You should have seen what happened just this morning. There were three of us who invented something which I’m really conﬁdent will be worth investigating further. That’s the spirit I’m talking about. It is about solving a particular problem. Underneath this relationship is the spirit of sharing knowledge. It’s about motivation which drives people to work on a project night and day. It also depends on leadership. Oliver: What would you say were some of the transformational technological breakthroughs for Topcon Positioning Systems or the sector in general? Di Federico: I’ve seen many of those and I have many patents myself. But imagine what the world was like before the laser? Laser light and laser technology has enabled so much for the construction industry. In the 1980s it made a dramatic revolution in terms of precision and this has been evolving. We now have a 3D laser where we can pinpoint anything. The laser can pinpoint to the millimetre level. Not only that, you go onsite, drill a hole and then use a laser to measure the hole. And all of a sudden this 3D drawing comes up and changes everything, because now it’s virtual but real. We have connected the virtual world of a drawing to the real world and vice versa. These are the innovative things that really inspire me. The other thing is GPS and what it has made possible since 2000. The technology can position something like a point or a line globally, in 3D. Topcon is the ﬁrst company to have introduced a so-called millimetre GPS for paving... blending GPS and a laser beam. www.topconpositioning.com *NSA Standards: From the National Institute of Standards and Technology, an agency of the US Department of Commerce whose mission is to promote American innovation and industrial competitiveness.

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

TOPCON POSITIONING SYSTEMS

HIGH-SPEED LASER SCANNING REIMAGINED WITH THE TOPCON CR-P1 T he new CR-P1 high-speed 3D laser scanner from Topcon Positioning Systems, designed in collaboration with FARO Technologies, is built for those who demand speed and accuracy on highways, bridges, tunnels and complex urban settings. The scanner is available in two models - the CR-P1 100 (100m range) and CR-P1 200 (200m range). They capture dense point clouds with two million points per second, even in challenging environments. Because it delivers 2mm 3D accuracy

and 1mm distance accuracy, the CR-P1 is ideal for utilities and subsurface mapping, civil engineering and site veriﬁcation, 3D data capture of built and natural environments and construction veriﬁcation. Thanks to real-time scan registration and immediate data processing using Collage Site software by Topcon, users can view, register and share point clouds onsite. This eliminates the need for third-party contractors and accelerates decision-making with real-time access to data. This data can also be shared with stakeholders via

Collage Web. Furthermore, users can pair the CR-P1 with the GTL-1200 for in-depth site verification. This integrated approach brings together combined sensor data in a unified software platform for streamlining workflows and improving overall project efficiency. Whether capturing complex infrastructure or verifying progress, the CR-P1 brings precision, speed and simplicity to digital construction. www.topconpositioning.com

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WHETHER CAPTURING COMPLEX INFRASTRUCTURE OR VERIFYING PROGRESS, THE CR-P1 BRINGS PRECISION, SPEED AND SIMPLICITY TO DIGITAL CONSTRUCTION

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CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

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Technology, surveying & communications

AUTOMATED STEERING FROM LEICA GEOSYSTEMS AND DYNAPAC

ynapac and Leica Geosystems are launching automated steering and screed edge control for asphalt pavers. Together, the two ﬁrms are introducing a new integrated interface for auto-steering and screed edge control system for the SD25 and XD25 Highway Paver series. The auto-steering

and screed edge control features are being enabled on Dynapac asphalt pavers with the Leica iCON pave solution. This partnership aims to enhance the precision and eﬃciency of asphalt paving operations by combining pavers from Dynapac with the machine control technology from Leica Geosystems.

In addition, the integration of new auto-steering and edge control features will enable pavers to follow stringline design models with millimetre accuracy, eliminating the need for traditional string-and-pins methods and reducing costs, while improving productivity. With the Leica iCON pave machine control system,

operators beneﬁt from automated guidance and precise screed width adjustments based on a digital stringing design. The system enhances site sustainability by optimising material usage, minimising waste, and ensuring more accurate material estimation. www.dynapac.com www.leica-geosystems.com

Trimble exhibits remote roadbuilding tech Trimble has exhibited its advanced, remote roadbuilding technology. The US tech giant demonstrated the system with a Vögele Super 2100-5 X tracked road-paving machine. Trimble regional sales manager DACH, Martin Wagener, said the control system utilises two masts and if the road gets narrower, the width of the screed can be controlled remotely. “The operator drives the machine, but we control the screed-spreading process,” he added.

www.trimble.com

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CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Technology, surveying & communications

SEE IT WITH DEVELON’S TRANSPARENT BUCKET D evelon’s Transparent Bucket safety system gets rid of a wheeled loader operator’s blind

spots. For years, the area in front of wheeled loaders has been considered an area of major concern in terms of safety. With the Develon transparent bucket function, however, the driver can easily check the blind spots in front of the bucket via the cab monitor, to increase safety and prevent accidents. The new version of the system - Transparent Bucket 2.0 - has all of the functionality of the original system, but now oﬀers Object Detection (OD) and Object Recognition.

The OD function again uses AI technology to synthesise a red triangular exclamation mark in the centre of the object and display it on the monitor alerting the driver when an object is detected. https://global.develon-ce.com

Liebherr’s innovative remote control system The innovative Liebherr Remote Control System (LiReCon) system can be used on a range of machines from the firm, including crawler excavators, crawler dozers and tower cranes. The LiReCon system consists of a stateof-the-art teleoperation stand equipped with the latest control technology. Several cameras provide real-time images from different perspectives, while microphones transmit the machine sounds. This comprehensive sensor technology enables machine operators to 12

precisely control the construction machinery from a safe distance. The technology offers several major advantages for construction sites. Not only does it increase operator safety in high-risk environments, it also increases machine efficiency through faster shift changes and reduces downtime. LiReCon can also be used to access areas that would be too dangerous for direct onsite operation. LiReCon makes it possible to modernise the workplace

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

for machine operators. The system allows operators to work together in a comfortable office environment that is remote from the noise and vibration of a construction site. The real-time images from different perspectives also provide operators with more information, boosting efficiency. The new machine control system simplifies communication between the machine operator and the site supervisor, with regard to logistics.

www.liebherr.com

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ptix by Topcon Positioning Systems is a powerful integration platform designed to connect data, automate workflows and streamline construction processes from office to site. Aptix is purpose-built for infrastructure projects. It enables real-time decision-making by linking schedules, models, telematics and task data into a single cloud-based environment. With seamless app and data connections, Aptix enhances interoperability between commonly used systems while streamlining workflows. The platform automates processes such as file conversions, schedule updates and

model changes which boosts eﬃciency and minimises delays. Project managers gain instant visibility into actual versus planned performance via intuitive dashboards accessible from a PC, tablet or smartphone. These centralised views help teams identify challenges early, reduce risk exposure and make informed data-driven decisions while keeping stakeholders updated with the latest information from across the project. Aptix also supports sustainability by tracking CO2 emissions across mixed equipment ﬂeets using Topcon’s Tierra Blend+ telematics. Users can pinpoint which

TOPCON POSITIONING SYSTEMS

CONNECT YOUR INFRASTRUCTURE PROJECTS WITH APTIX A

machines, tasks or operators contribute most to emissions, thereby helping align machine performance with business sustainability goals. From document control to machine telematics and task management, Aptix brings together all aspects of a construction project. Its asset tracking tools allow operators to monitor mixed ﬂeets in real time – reporting fuel burn, machine usage and task status – while ensuring schedule and model changes are distributed automatically. Make project data smarter, faster and easier to manage with Aptix. www.topconpositioning.com

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FROM DOCUMENT CONTROL TO MACHINE TELEMATICS AND TASK MANAGEMENT, APTIX BRINGS TOGETHER ALL ASPECTS OF A CONSTRUCTION PROJECT globalhighways.com | aggbusiness.com

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CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

SPONSORED CONTENT

COMPACTION DENSITY MEASUREMENT Hamm introduces Smart Compact Pro, a groundbreaking innovation set to transform road construction. This world-exclusive technology promises to significantly extend the lifespan of roads, delivering exceptional value for taxpayers and dramatically reducing costs for contractors. Smart Compact Pro marks the beginning of a new era in asphalt compaction, offering construction companies and operators unparalleled efficiency and performance. Once calibrated, the system automatically measures density on the fly while compacting. In addition to its advancements in asphalt compaction, Hamm is also unveiling cuttingedge products and technologies for the earthworks sector. These innovations aim to automate compaction processes, presenting substantial potential for enhancing compaction quality and ensuring process reliability. By integrating these advanced solutions, Hamm sets new standards in the industry, driving forward the future of construction with precision and reliability. The introduction of Smart Compact Pro and other automated compaction technologies represents a significant leap forward in construction technology. These advancements not only promise to improve the quality and durability of infrastructure

but also offer considerable economic benefits. Contractors can expect to see reduced operational costs and increased project efficiency, while taxpayers benefit from longer-lasting roads and better use of public funds. Hamm’s commitment to innovation and quality is evident in these new offerings, which are designed to meet the evolving needs of the industry. As the company

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

continues to push the boundaries of what is possible, the future of road construction looks brighter than ever. More information on these state-of-the-art compaction technologies can be found at www.wirtgen-group.com/ smartcompactpro-hamm

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Xwatch says that its upgraded package will help boost safety onsite. The firm says that its new system is simpler, more intuitive and easier to adopt compared to its predecessor. Installation takes 30% less time and the new system is more adaptable and user-friendly, reducing downtime for plant hire companies and contractors. The solution retains the capabilities of the earlier version, including height and slew restriction, Rated Capacity Indicator (RCI), and the full suite of Xwatch safety features across the XW1, XW2, XW3, XW4, and XW5 models.

Improvements include the novel proportional motion control when driving electric over hydraulic valve blocks (pat. pending), a significant breakthrough in precision and efficiency. Graphics have been reworked, for a more visually friendly and intuitive monitor interface in various languages. The MK2 version is also telematics-ready for connected construction sites and is more compact, freeing up in-cab space.

www.hexagon.com

A new tool from Triangle Tyre is said to optimise reliability for users. The TPMS system from the firm allows remote monitoring of tyres fitted to large construction machines. This can help boost uptime and reduce costly downtime. Temperatures and pressures can be monitored to ensure reliability. The TPMS unit offers comprehensive, real-time tyre tracking and monitoring capabilities, boosting site safety and minimising unplanned and costly machine downtime.

Technology, surveying & communications

Safer machine operation with Xwatch

Triangle Tracking tool

www.triangle.com.cn

HIGH PERFORMANCE FROM TOPCON’S HIPER XR T he HiPer XR, from Topcon Positioning Systems, is a robust highprecision GNSS receiver for surveying, construction and geospatial work. It delivers precision and efficiency, tackling all challenges with RTK accuracy and Dynamic TILT Compensation technology for effortless measurements, even in difficult conditions. Its anti-jamming capabilities ensure reliable performance, while the lightweight, rugged design withstands harsh environments. The HiPer XR is about versatile connectivity with long battery life at an affordable price. Its multi-constellation support delivers improved accuracy by tracking multiple satellite systems simultaneously, ensuring reliable data even in

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challenging conditions. With fast charging that reaches 50% in just 30 minutes, downtime is minimised. TILT technology enables accurate pole-tip measurements without the need for calibration and is also resistant to magnetic interference. Its advanced antijamming capabilities ensure reliable signal performance, even in demanding environments. Designed to be both durable and lightweight – just under 1kg - it can endure tough conditions while remaining easy to handle. With support for multiple constellations, ﬂexible connectivity options, and a cost-eﬀective design, the HiPer XR is a practical and adaptable solution for modern surveying needs. www.topconpositioning.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Technology, surveying & communications

KNOW WHAT LIES BELOW WITH LEICA E mergency road repair work needn’t create yet another emergency by hitting unknown utility pipes and other systems. Leica Geosystems says its DSX utility detection solution can quickly be walked over the area where work is about to start and immediately show an excavator operator any dangers that lie below. It locates, visualises and maps utilities. Unlike any other ground penetrating radar system, the Leica DSX

maximises productivity with cutting-edge software that automates data analysis and creates a 3D utility map of the ﬁeld. Leica DSX can be used together with Leica GPS/GNSS systems to generate highly

accurate georeferenced maps. There is also a ‘quick scan’ mode for a quick utility, anomaly and ground condition check before a more detailed grid scan project gets underway. Operators can add diﬀerent background layers, such as

Google Maps or DXF/DWG. The solution can export, store, share and access data on major Cloud service providers. It can also maximise troubleshooting eﬃciency by sharing diagnostics data via the Cloud. www.leica-geosystems.com

First position with Topcon’s RD-M2 road surface scanner Topcon Positioning System’s new RD-M2 laser scanner has been purpose-built for road resurfacing applications. The vehicle-mounted downward-facing RD-M2 delivers precise surface conditions over long and complex roads, which means no road closures are needed. Millions of points are collected by the vehicle operator from the safety of the cab. The 3D point data from the RD-M2 scanner serves as the basis for detailed road surface designs using the Topcon Office Suite. These ground-truth surfaces are a part of the company’s SmoothRide system workflow. Users can take advantage of Topcon’s intuitive workflow to create their own custom design from the scan or they can integrate a predefined template. Users can also align the scan to the local coordinate system with millimetre-level precision, providing complete flexibility for road resurfacing projects.

www.topconpositioning.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

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Interviews

NOW’S THE TIME TO GIVE EARTHMOVING A BOOST

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New opportunities for technology Scott Crozier, Trimble’s vice president, Civil Construction Field Systems, discussed the firm’s strategy for construction

rimble is one of the leaders in the field for connected construction technology, with an impressive share of the market as well as a reputation for delivering some of the most sophisticated solutions. The company is keen to retain its role as a leader and is also reinforcing its position in key market segments. Scott Crozier is vice president, Civil Construction Field Systems at Trimble. He says that the company is taking a new focus on the earthmoving segment, which has long been a core part of its business in construction. He thinks that there are still considerable opportunities to expand the firm’s presence in this segment and also deliver efficient solutions to customers. He commented, “Now’s the time to give earthmoving a boost.”

Meanwhile, the company is also broadening out its sales and support operation from the Sitech business. Many of the Sitech outlets are run by Caterpillar dealers and Crozier said, “Sitech is hugely successful as we’re partnering with the biggest machinery manufacturer.” However, Trimble has recognised that machinery customers may want to access sales and service support through a wider range of outlets. He said, “It’s another path for customers.” A key change in the sector is that there is more interoperability between machines from diﬀerent manufacturers, and their respective telematics systems, as well as between the connected construction technologies used by contractors. Both equipment manufacturers and technology providers have recognised this change and

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

adapted their technologies to meet this need. Crozier explained that many contractors are now running mixed fleets of machines, as well as connected construction systems from all three of the main suppliers. He commented, “Now customers want to be open to all technologies.” Caterpillar and Trimble have a successful partnership that has now been in place since 2002 and recently deepened that relationship. But at the same time, Trimble wants to ensure that customers using machines from other manufacturers can also benefit from the use of the latest connected construction technology. Crozier explained, “What we don’t want to do is block features and say that’s just for Cat equipment.” A key development from the firm is a new mobile mapping system that can be used to scan the road surface. Crozier said that this offers considerable benefits for road construction and can help to maximise road smoothness and minimise the quantities of material used. The benefits of machine control systems in road construction are well established and he added, “We say use 3D for milling and then 2D for paving. It’s the optimum way to work.” Trimble is also expanding its operations in new territories. Crozier said that there is considerable market potential in India for road rehabilitation work and for the use of connected construction technology to deliver high-quality results. Many of the new highways were designed to tight specifications, although finish quality was variable. With some of the new highways needing repairs and maintenance much sooner than intended, the National Highways Authority of India (NHAI) approached Trimble for solutions. Crozier explained that the issue has not been one of funding but of insufficient quality control. This is changing rapidly and he said, “The NHAI has just mandated a road quality system. They’ve been averse to mandating the use of technology before. But now the Indian Government is making technology mandatory.” This offers considerable potential for Trimble and Crozier said, “They have 10,000km of highways to build before 2028.” www.trimble.com globalhighways.com | aggbusiness.com

Caterpillar continues to widen its array of grade control options for customers, offering new functionality and performance. The company says that its latest Cat Grade 3D system delivers high precision, allowing users to achieve high quality without need for reworking. The Cat Payload for Excavators package similarly helps to track productivity accurately. The firm’s latest Cat Command technology meanwhile enables remote machine operation from a safe distance. Operators can control machines in a safe and comfortable environment while the machines can be working in areas that may be unsafe or are remote and difficult to access, such as in deserts or at high altitude.

Technology, surveying & communications

Accurate control with Caterpillar

www.cat.com

TRIMBLE DEMONSTRATES AUTONOMOUS MACHINE TECHNOLOGY T rimble has demonstrated its revolutionary autonomous machine technology. The US software, hardware and services technology company showed oﬀ the tech with a driverless Kobelco SK 210 excavator being overseen by the operator of a Bomag BW213 BVC compactor. Martin Wagener, Trimble regional sales manager DACH, said the system is suitable for a number of industries including roadbuilding and construction. He added that the technology for autonomous machines is ready to be used, but the legal situation is currently unclear in terms of whether someone still needs to be present in the cab of the machine. www.trimble.com globalhighways.com | aggbusiness.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

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07.05.2025 19:30

Earthmoving & excavation

HITACHI’S SPECIAL APPLICATIONS EXCAVATORS H itachi is offering a range of excavators that are specially modified for use in certain applications. The ZX250LC-7 super long front (SLF), is assembled at the HCME factory in Amsterdam and suits duties such as dredging, loading and slope-finishing. The boom and arm design

combines strength and versatility, allowing an extended working range of 18m. The ZX350-7 with clamshell telescopic arm (CTA) is supplied by Hitachi in Japan. Available with 30m reach, it can be used for removing material from below ground and features modified hydraulics, boosting productivity on complex excavation

projects. The clamshell telescopic arm offers high-speed extension and retraction, combined with a powerful pulling force, allowing it to work in confined spaces. Unlike standard or long-reach excavators, it requires minimal swing room, suiting it for use in compact areas. www.hitachicm.com.eu

Develon introduces new levels of innovative operating security Develon is introducing a new series of excavators strongly focused on improved operating safety levels and better fuel economy. The new units are fitted with six cameras around the machine and radar detectors also. According to Develon, this enhanced level of safety technology can determine the difference between an inanimate obstacle and a human ... and respond accordingly. If a person is within 6m of the machine, it will slow down but, if the person comes within 3m, the technology will stop the machine operating altogether. The DX230LC-9 is a 23tonne class crawler excavator and is being joined by the new 26tonne class DX260LC-9, with further machines to follow. The new line-up also offers operators improved electronics and hydraulics, as well as low-emission diesel engines offering better fuel economy. The combination of these improved systems results in a 20% improvement in fuel economy overall, says Develon.

www.eu.develon-cecom

globalhighways.com | aggbusiness.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Earthmoving & Excavation

The future of connected fleet management has arrived in the shape of Hitachi’s excavator concept, LANDCROS One. It blends artificial intelligence and gamified ergonomics with autonomous and remoteoperation capabilities. The concept introduces what Hitachi calls “phygital” controls and digital interfaces to create an intuitive operator environment. The design features a modular cab with intuitive ergonomics specifically geared to appeal to the nextgeneration workforce through gamifying operations and AIassisted interfaces. The concept’s integrated AI and automation systems handle routine tasks and provide intelligent assistance during complex operations. The functional design integrates cameras, sensors and advanced digital-assist systems that Hitachi has developed with strategic partners. The machine can be controlled from virtually

Dig the future with Hitachi’s LANDCROS One anywhere, enabling 24/7 operation through different time zones. There is also an autonomous mode triggered by operator instructions for repetitive and predicted tasks. “Our objective is to connect the operational landscapes of our customers by prioritising

understanding and addressing their challenges,” said Francesco Quaranta, chief executive and president of Hitachi Construction Machinery Europe. “We foster reliable partnerships for sustained business engagement and leverage open technology

to swiftly integrate new innovations. Our intention is to be closer to our customers, delivering customised solutions that lead the transformation where the physical and digital worlds seamlessly merge, creating a new exciting future.”

www.hitachicm.eu

VOLVO’S ALL-ELECTRIC ADT

resh on the heels of launching its new articulated hauler range, Volvo CE has further expanded the line-up with the development of all-electric models. The firm says that deliveries for the new A30 and A40 battery-electric machines will commence in 2026 in selected markets, with a full roll-out of these models globally in 2027 and 2028. The machine features a large battery that

is fixed on the machine and according to company president Melker Jernberg, “In a normal application, it’ll run for five hours.” Apart from the electric motor and battery system in place of the diesel engine and fuel tank, the machines are the same as the other new ADTs from the firm. The electric A30 and A40 retain the conventional hydraulics, driveline and axles

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

of the diesel variants, which will allow production on the same assembly line. According to Jernberg, “It’s possible to make a machine with electric actuators but so far it’s not even close for working life, efficiency or weight. I think it will come but hydraulic systems have developed enormously over the years and are fantastic.”

www.volvoce.com

globalhighways.com | aggbusiness.com

aterpillar has launched the next-generation D8 dozer, part of its medium tractor range. The machine features advanced technology designed to provide faster more accurate results. The next-generation design makes it easier for operators to transition to diﬀerent machine sizes. The bulldozer’s elevated sprocket oﬀers better ride and balance than low-drive undercarriages, and its long undercarriage delivers the D8’s renowned performance of highpenetration forces and superior dozing performance.

The Cat C15 engine oﬀers an increase in horsepower over the previous build to take on a wide range of dozing, ripping and grading tasks. The D8 dozer’s nextgeneration cab oﬀers more space than the previous design, complete with a wide airsuspension seat with multiple adjustment options. Featuring an integrated rollover protective structure (ROPS), the next-generation cab provides 17% improved visibility over the previous design. It can be removed in approximately 30 minutes to

facilitate machine servicing. The 254mm touchscreen main display has built-in, key-features assistance to give operators an overview of the machine, technologies and helpful tips. When the machine is in reverse, the standard highdeﬁnition, rearview camera feed shows prominently in the display. Distributed air from the heating, ventilation and air conditioning (HVAC) system eﬀectively circulates around the operator and helps reduce window fogging and frosting. Assist-technology features

Earthmoving & excavation

CAT ROLLS OUT NEW DOZER

minimise operator input, boosting productivity for less experienced operators and decreasing effort and fatigue for everyone, while delivering quicker and more precise outcomes. Cat Assist with Attachment Reader Option (ARO) are standard features and they include: “Stable blade, traction control, steer assist, blade load monitor, autoRip, autoCarry, Cat Grade and slope indicate.” Featuring an external connector for efficient dealer installation of a plug-and-play, roof-mounted remote control unit, the new D8 dozer ships from the factory remote controlready. Cat Command for Dozing removes the operator from the cab by enabling remote dozer operation when working in hazardous environments. With no onsite network requirements, the portable and lightweight Command console provides quick and efficient line-of-sight remote control from up to 400m for optimum operator visibility. The Command station delivers comfortable, non-lineof-sight operation either onsite or from miles away. The station features a comfortable seat, familiar controls and allows the use of Grade, Payload, Assist and other technologies using the included touchscreen. The next-generation D8 dozer design enables a wider range of machine connectivity than prior models. www.cat.com

Liebherr’s autonomous and remote control earthmovers Liebherr is offering its innovative autonomous wheeled loader concept as well as a novel remote control dozer package. The highly advanced autonomous driving system for wheeled loaders is called the Liebherr Autonomous Operations and has been developed in-house. This autonomous solution allows machines to work without an operator in the cab. The system can be used in areas that would be dangerous for an operator, such as close to a high rockface in an extraction operation for example. The package uses an array of sensors and guidance systems to ensure that the machine can operate quickly and efficiently throughout the working day, without reducing productivity due to operator fatigue. Safety technology ensures that there is no risk to site personnel.

www.liebherr.com

globalhighways.com | aggbusiness.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Earthmoving & excavation

The CASE for modification by ZQUIP Whatever power a client wants in its heavy equipment – from electric and diesel to hydrogen fuel cell and hydrogen ICE – ZQUIP can make it happen. A CASE in point is exactly that - a CASE CX210ZQ and a CASE WX155ZQ concept excavators. ZQUIP, part of Moog Construction,

and CASE collaborated to demonstrate how traditional diesel-hydraulic machinery can become zero-emissions machines with swappable energy modules that eliminate concerns about battery range. Moog engineers “Zquip” a machine by removing its diesel engine and installing a

modular conversion kit containing one, two, three or more energy modules. ZQUIP also has a newly developed hybrid module that operates as zero-emissions or hybrid, depending on the job and grid availability. The operator controls this option from the cab, significantly improving the use of a ZQUIP machine, explained Rob Bauer, engineering manager for ZQUIP. “Our work with ZQUIP and Moog is about innovating the way jobsites and construction vehicles operate for the betterment of everyone,” said Franco Invernizzi, vice president and global head of strategy at CNH CE, maker of CASE machinery. “The CX210ZQ and WX155ZQ models complement the electric offering we have available today, focused on the compact segment. The ZQUIP solution allows us to quickly expand our reach to those customers that have a need for larger, zero-emission heavy equipment.” “We can convert virtually any make or model of diesel-hydraulic construction vehicle in the world,” said Holger Pietzsch, director of business development for ZQUIP. “Whether you’re an OEM, dealer, or construction company owner, these concept vehicles prove off-highway machines can run on swappable energy modules not unlike the way consumers power a variety of rechargeable hand tools.”

www.zquip.tech

KOMATSU’S NEW LOADERS

omatsu Europe has premiered its new nextgeneration WA475-11 and WA485-11 wheeled loaders, which the manufacturer says represent a leap forward in performance and efficiency. At the heart of new Dash 11 generation wheeled loaders is a newly developed Komatsu diesel engine which is characterised by extremely high torque in the lowspeed range. This new engine

is combined with a Komatsudesigned hydro-mechanicaltransmission (HMT), resulting in excellent performance, power reserves, fuel efficiency and ease of operation for all transport and loading tasks. The WA475-11 demonstrates a 14% improvement in fuel efficiency over its Dash 10 predecessor, while the WA48511 achieves a 29% increase in fuel efficiency compared to its

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

predecessor WA480-8. Thanks to a constantly variable gear ratio, the engine stays in a highly efficient fuel zone. Variable-speed control makes it possible to individually adapt the machine’s maximum speed to the requirements of the jobsite. The adjustable variabletraction control effectively limits wheelspin in difficult ground conditions. Compared to its predecessor

WA480-8, the WA485-11 has experienced a significant upgrade in payload and bucket capacity, says Komatsu. All machine components have been adapted to a permanent payload of 8,800kg and can even be increased to 9,300kg in an aggregate-handling variant, which helps to reduce the number of loading cycles required depending on the vehicle size.

www.komatsu.com

globalhighways.com | aggbusiness.com

itachi says that its latest ZW-7 wheeled loaders offer high productivity and output. The firm says that its wheeled loaders are also provided with protective safety features and high comfort cabs. High performance and efficiency are claimed, with uptime due to durable components and easy maintenance. Stage V-compliant engines power the ZW180-7 and ZW310-7 wheeled loaders,

which beneﬁt from all-round visibility and sophisticated systems. Good visibility to the rear and either side of the narrow engine hood are claimed. A camera system also provides a 270° view of the jobsite, while a rear obstacle detection and warning system provides an alert if anything is close to the rear of the machine. The ZW-7 wheeled loaders feature some of the lowest noise

Earthmoving & excavation

HITACHI’S PRODUCTIVE LOADING H

and vibration levels and spacious cabs. The controls include electric pilot control levers, and a new monitor and side switch panel. Other beneﬁts include low total cost of ownership and eﬃciency for the ZW310-7, and fuel economy and versatility for the ZW180-7. High productivity is provided by fast cycle times, high breakout and loading capacity, and improved acceleration

Upgraded grading with Caterpillar

on inclines. Engine speed is increased automatically due to the auto power up function, which maintains travel speed when moving uphill. Fast and eﬃcient short loading operations further boost productivity while the ZW-7 models also load trucks accurately, saving time and money, using a payload monitoring system. www.hitachicm.eu

Caterpillar is unveiling its 140 AWD Next Generation Motor Grader prototype. Weighing in at 20tonnes, this machine benefits from a range of new technologies that boost productivity and finish quality. The firm says that the 140 AWD Next Generation Motor Grader combines two existing platforms into a common next generation platform for motor graders. The result is a machine that provides customers with a wider array of operating features, technologies and configurations. The cab design offers excellent allround visibility, making working easier and safer for the operator. High comfort is also claimed, while the machine benefits from the latest ergonomic controls to minimise operator fatigue. The technology packages meanwhile help to optimise productivity and finish quality, as well as ease of use, allowing inexperienced operators to deliver precision working. The AWD system and driveline technology meanwhile ensures high tractive effort in all underfoot conditions, as well as fuel savings and low emissions from the latest generation engine.

www.cat.com

globalhighways.com | aggbusiness.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Earthmoving & excavation

INNOVATIVE EARTHMOVING WITH JOHN DEERE C ustomers for machines from John Deere will soon benefit from solutions such as SmartDetect, SmartDetect Digital and the SmartWeigh payload weighing solution to enhance jobsite awareness and performance. These tools will be available on the 744 X-Tier with e-drive wheeled loader, which offers significant machine upgrades compared to previous 744 models, including fuel savings, increased productivity and visibility to customers around the globe. “Our customers encounter a range of challenges on the jobsite daily. By expanding our portfolio of safety features and precision construction technologies into new markets, we strive to enhance operator confidence, to support productivity and performance,” said Katie Voelliger, product marketing manager, John Deere. “Our goal is to provide customers with technology tools that empower operators to work safely and effectively. The full suite of

SmartDetect solutions was designed to do exactly that.” SmartDetect provides visual and audible alerts to the operator to increase situational awareness of people or objects around the machine. This system also provides a distinct audible alarm to alert the bystander. SmartDetect is currently available as an option on the 444-904 P-Tier and X-Tier wheeled loader models in the US and Canada. John Deere SmartDetect Digital is available for purchase now in the US and Canada. SmartDetect Digital integrates seamlessly with the John Deere Operations Center to deliver real-time push notiﬁcations for events. SmartDetect Digital also provides weekly reports on SmartDetect technology usage and detailed event summaries. Additionally, the system oﬀers customers event heat maps to optimise jobsite layout and supports safety trend analysis for improved jobsite

decision-making and risk management. SmartWeigh for mid-size and large wheeled loaders is also expanding into the European market after its successful adoption in the US and Canada. Designed and supported by John Deere, SmartWeigh is a payload weighing solution that offers precise measurements, dynamic weighing capabilities and easy calibration. The 744 X-Tier wheeled loader with e-drive is available in certain European countries, as well as the US and Canada. The 744 X-Tier features the John Deere exclusive Electric Variable Transmission (EVT) e-drive system. Featuring a JD9 diesel engine as the primary power source, the torque converter and traditional transmission have been replaced by the EVT system, offering more efficiency. The e-drive component provides instant power, while simplifying operation and reducing complexity. www.deere.com

Caterpillar sets out the four key issues for its customers The four key concerns of our customers are: “Safety, optimising processes, labour shortages, and productivity, “ says Caterpillar. According to the company’s senior VP Herwig Peschl, Cat is integrating a range of products, technologies, and services to address these concerns. The construction machinery giant says that it wants to help its customers get the most out of their fleets and products. Group president Tony Fassino said the most-impactful technologies will focus on integrating safety tools across the whole jobsite … from the machine operator onsite, all the way back into the operations team in the office. “Probably the most simple 26

example of that is seatbelts,” says Fassino. “Unfortunately, there is a very long history of incidents in the industry from operators not having their seatbelts on. “If we can integrate [this problem] into the system, [it will allow] operations managers to see how many times operators don’t have their seatbelts on, to see who keeps forgetting to put their seatbelt on, and [to find out] why do they do that.” Fassino wants to get to a position in which managers can assess: “What the pattern has been over the last week, how many incidents have we had in the last month, and how can we ensure everybody has their seatbelts on.”

Caterpillar senior executives Tony Fassino (right) and Herwig Peschl during the Caterpillar press forum at bauma

www.caterpillar.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

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A JOHN DEERE COMPANY

John Deere Operations Center™ Manage Construction Sites – Anytime And Anywhere

CLOSE TO OUR CUSTOMERS

THE FUTURE OF CONSTRUCTION SITE MANAGEMENT. John Deere Operations Center™ provides tools to help you plan, collect data, monitor and analyze the entire process chain on your construction sites. Including data-driven recommended courses of action and integrated maintenance schedules. The user-friendly dashboard can be accessed as a web-based tool or as an app on a mobile end device at any time. For more transparency, efficiency, and productivity. www.wirtgen-group.com/operations-center

A_WG_OPERATIONS CENTER_A4 EN.indd 1

03.06.24 11:04

Interviews

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YOU NEED IMAGINATION, DEDICATION BUT ALSO YOU NEED TO INVEST IN YOUR IDEAS

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LiuGong is committed to alternative power Chinese manufacturer LiuGong is committing itself to developing a comprehensive array of electric construction machines as company chairman Zeng Guang’an reveals

iuGong’s commitment towards the future of battery-electric vehicles in the construction sector is exempliﬁed by its expanded portfolio, including the new 4280DE motor grader. The batteryelectric grader’s battery pack provides fast charging within 1.6 hours and allows normal working conditions between six to 10 hours. Meanwhile, the large capacity lithiumion phosphate battery is safe and durable. Its development also demonstrates how new technologies and imagination go hand in hand in today’s R&D, as explained by the company’s chairman, Zeng Guang’an. Zeng joined LiuGong when he was a 20-year-old university graduate and now has 40 years with the company. During an interview with Global Highways, he noted that innovation requires a great deal of imagination when it comes to technical development because of the incredible tools that are now available, including artiﬁcial intelligence. For example, when the Chinese government took concrete steps to support

electric vehicle development back in 2014, he understood that this could also be done for LiuGong’s machinery. “You need imagination, dedication but also you need to invest in your ideas. This is most important for the long-term success of new technologies,” he said. Unlike 20 years ago, digitalisation is increasingly part of the solution for maintaining good dealership relations that includes fast product and service delivery for the end user of LiuGong’s equipment. “It is easier now to get information from customers thanks to sensors on a machine that tell of its performance in real time,” said Zeng. “We can respond quickly and pinpoint problems for the end user. This speeds up servicing for machines and can improve delivery of parts, too.” The end user and dealers are always in the forefront of the minds of employees in LiuGong’s global regional hubs. In today’s business environment, increased speed of servicing and parts delivery are part of

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

CLICK HERE TO WATCH VIDEO

the many challenges for Liugong’s global dealership network. “For example, in Europe there are the European Union regulations governing BEVs [battery-electric vehicles] and we have to train our dealers, service dealers and customers to be up to date with the regulations,” he said. “We must invest in this.” Today’s business environment also now includes the recent global tariﬀ hikes and concerns by almost all sectors of the impact this will have on international supply chains. Nonetheless, Zeng is optimistic about the future of global trade. He is also adamant that LiuGong, which has had customers in the US for more than 50 years, will stay in the US to support them, no matter what. “Every four years they have a new president. You may lose some revenue in the short term but you have to stay there to support your customers in order for everyone to succeed in the long term.” www.liugong.com globalhighways.com | aggbusiness.com

Earthmoving & excavation

Stage 3 for Bell graders Bell will start production later this year of its motor graders for Stage 3 markets after years of research, development and having prototypes onsite. Jeremiah Mokhomo, Bell Equipment product manager, explained that the Tier 3 range consists of three base models, each available in either a 4WD or 6WD configuration. The G140 is well suited to all maintenance and light to medium construction tasks. The G160, with its increased power and performance, is designed to handle heavy construction applications, while the G200 is designed for bulk earthworks and the mining industry. “From the outset, we factored in the requirements of a sixwheel drive configuration,” said Mokhomo. “This early integration, as opposed to trying to add it to the platform later, means a betterperforming, more controllable and robust machine that is easier to maintain. The significant improvement in performance achieved by adding front-wheel drive is useful only if it is reliable for the life of the grader, so we have invested time to make sure this is the case.” Bell motor graders are powered by Cummins engines paired with ZF transmissions. The Bell G140 is fitted with a 6.7litre Cummins engine and ZF ERGOPOWER transmission while the larger G160 and G200 are driven by a 9litre Cummins engine with the ZF cPOWER transmission. Additionally, the engines are Stage 3A certified, do not require exhaust gas recirculation (EGR) and are compatible with both hydrotreated vegetable oil (HVO) and B20 biodiesel. Bell said that Stage 5 graders will be launched in due course and will meet the EU and US emissions regulations.

www.bellequipment.com

HYUNDAI’S HIGH PERFORMING DOZER

yundai Construction Equipment claims that its powerful mid-weight dozer delivers best-inclass power and tractive effort, precise grading and a range of smart technologies. The new HD130 offers fully electrohydraulic controls and 2D blade dozing assist function as standard. It also has a narrow nose with inline pre-cleaner and large windows for high

globalhighways.com | aggbusiness.com

visibility, as well as a 117kW engine providing best-in-class power output. The tiling cab allows access to major driveline components while the durable undercarriage offers long service life. Power comes from a proven Perkins 4.4litre diesel, delivering 710Nm of torque. An Eco Mode can be selected for lighter grading duties, lowering the hydraulic pump power output

and reducing fuel consumption by 5%. Auto idle and auto shutdown features help to reduce fuel use over the working shift. Electro-hydraulic controls are standard in the HD130A, to meet the needs of all operator skill levels. Ergonomically-designed joysticks, with integral armrests, deliver low effort control for minimum fatigue. The HD130A is equipped with Hyundai’s Hi MATE remote

management system as standard. Using GPS-satellite technology, this telematic monitoring system provides customers with real-time machine operating data, including location information. It promotes timely service and maintenance and enables dealers to provide the highest level of customer support and aftercare.

www.hyundai-ce.eu

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Earthmoving & excavation 30

A CASE OF IMPROVED CONTROL FROM UPGRADED 836D AND 856D MOTOR GRADERS

ASE Construction Equipment’s D-Series motor graders, the 836D and 856D, boast many of the operator comfort and productivity beneﬁts associated with the previous C-Series machines but the D-Series has now been upgraded with improved operator controls and systems. There is a new touchscreen display, for all machine and maintenance information and to provide a monitor for the rearview camera. This customisable screen is located on top of a redesigned front console. A second console to the right-hand side of the cab incorporates the ignition key, the new electronic hand throttle, a cup holder and USB charging ports. On the left-hand side of the cab there is a spacious storage compartment, which features a rubber strap and net. The new graders come with

both electro-hydraulic joystick controls or mechanical levers, which means the driver has the ability to choose depending on

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

their preference. Both machines come in standard with a heated and air-suspended seat. The

electro-hydraulic system uses highly precise, three-axis joysticks which are built into multi-adjustable armrests for maximum operating comfort. The joysticks are equipped with multiple roller switches and buttons to control various machine functions. The joysticks also provide accurate control of all moldboard operation, comfort steering options and TwinLift control, which allows the operator to control both lift cylinders from a single joystick. There is dual-power performance form a Stage V six-cylinder FPT diesel engine, with Hi-eSCR2 emissions technology. The CASE D-Series graders deliver a dual- power curve, with automatic switching as higher transmission ratios are reached. This ensures maximum power is available as travel speed increases, boosting productivity. www.cnh.com

globalhighways.com | aggbusiness.com

Interviews

Volvo Group’s leading position for future fuels Volvo CE’s president, Melker Jernberg, is keen to highlight the firm’s innovative electric construction machines

he Volvo Group is leading the ﬁeld in delivering zero emission solutions for the future. The three divisions, Volvo Construction Equipment, Volvo Trucks and Volvo Penta, have all been investing heavily in developing new technologies. Battery electric solutions are amongst the key developments from the ﬁrm, with a range of systems and products now available across the group. However, takeup for these innovative electric solutions is not as quick as the Volvo Group would like. Melker Jernberg is president of Volvo Construction Equipment, and commented, “The transformation is underway slower than needed.” He continued, “Our industry can do better and demand in the industry can do better.” And he asked, “Why don’t we demand sustainable solutions in procurement processes?” Projects such as the UK’s Lower Thames Crossing will provide a massive opportunity for Volvo CE to supply electric earthmoving equipment as the contracts from client National Highways have stipulated that no diesel machines will be allowed onsite. It remains to be seen how many other major construction infrastructure projects in Europe or elsewhere will have similar requirements. Charging infrastructure will take time to be ready to meet the demand from consumers and Jernberg concedes that it will also take time for the market for electric

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construction machines to develop, “My best guess is the end of the decade maybe?” But the Volvo Group is not being deterred. Anna Müller is president of Volvo Penta and said, “We have integrated electric solutions into different machines.” Apart from the battery electric equipment from sister company Volvo CE, the machines include an asphalt paver, a mobile crusher and a drilling rig made by different manufacturers. She said that the firm is offering a range of modular site power solutions that can be used for recharging equipment or running site power. And Roger Alm, president of Volvo trucks, commented, “Battery electric will be the main path for Volvo Trucks for net zero. It is very clear we are the leader in electric trucks. Volvo is market leader in Europe for electric trucks, with electric trucks also in North America.” Highly important additions to Volvo CE’s product line are the new battery electric A30 and A40 dumptruck models, which will start being made available to certain markets initially from 2026 and then more widely from 2027. Not only are these zero emission machines, Jernberg commented that the electric construction equipment is also far quieter in operation. The electric ADTs retain the conventional driveline with driveshafts to the axles, which will help in production as these battery electric machines will be built on the same production line as the diesel models. And

while the firm did evaluate electric wheel motor drives in its working concept fuel cell ADT, Jernberg explained, “The robust conventional transmission is proven, so why change it? What is important is whether the machine is CO2 neutral.” Similarly, while the company has been researching electric actuation, Jernberg said that this will not replace hydraulic systems any time soon. Dependability is a key issue, given the years of development that have gone into refining hydraulic systems to make them reliable and efficient. He added, “I hope it will come but hydraulic systems are fantastic.” Jernberg added that the firm has a multi technology approach and whilst it is trying to lead in battery tech it understands that not all countries, regions and customers are going at the same speed. As such, Volvo CE has also invested heavily in making conventional technology more sustainable in terms of fuel efficiency and productivity. This is evidenced as the company has undertaken the biggest launch year ever of both conventional and battery electric product ranges, with 30% of the total range being renewed. Volvo CE is also researching other future power options, such as with its fuel cell-powered ADT. Jernberg said, “We are also using hydrogen on internal combustion engines and we also have made a heavy investment in fuel cells.” www.volvoce.com

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Interviews

Novel paver screed design from Sumitomo Sumitomo president & CEO, Isamu Mitsuhashi, says that the firm is looking to develop its asphalt paver sales worldwide

umitomo is aiming to boost its share of the global market for asphalt pavers. The company is market leader in Japan and plans to develop sales around the globe, according to president & CEO, Isamu Mitsuhashi and regional manager road machinery, Weichao Shi. The company has undergone an organisational change to expand its presence in the global paver business. At the moment the firm is only exporting its HA60 model to Europe but believes this model offers performance benefits over competing machines. The key to a paver’s performance is its screed and in this respect, the firm says its design offers high versatility. Compared with the conventional 2.55-5m or 3-6m

screed, the Sumitomo design offers paving widths of 2.3-6m or 2.8-7.5m, without the need for bolt-on extensions. This can save time, labour, and the need for equipment such as forklifts or cranes to manually bolton the extensions onsite. Screed performance is also said to be good by the firm as the strike-off, tamper and vibration (STV) compaction system on the Sumitomo unit is highly effective. The strike-off unit guides the material smoothly to the tamper and vibration plate, providing pre-compaction. It also gives the tamper a longer wear life. The transport width of the 2.3-6m screed-equipped HA60 is 2.49m. A user can close the screed, load on the trailer and go, without having to remove the side-plate on a 2.55m minimum screed and without extra application for the transport width clearance in most countries.

The Sumitomo machines are also versatile enough to able to work with a range of asphalt types, with warm mix now being used in the market. Mitsuhashi said that in the late 1990s, several private companies in the road pavement sector developed medium-temperature technologies that use additives to reduce the production temperature while maintaining the quality of the asphalt mixture. The Japan Road Construction Association (JRA) compiled these technologies and published the “Guide to Medium-Temperature (Low Carbon) Asphalt Pavement” in March 2012. In Japan warm mix asphalts are used typically for duties such as repair work requiring early traﬃc reopening, or for paving work in mountainous areas involving long-distance transportation, thin-layer paving or winter paving. www.sumitomokenki.com

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THE KEY TO A PAVER’S PERFORMANCE IS ITS SCREED

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Road construction

AMMANN’S ELECTRIC PAVING INNOVATION A mmann is offering a new range of pavers, with its all-electric eABG4820 model taking centre stage. Also new is the ABG5420 paver, which benefits from a series of performance upgrades while retaining the firm’s highly effective screed design. The electric paver has many similarities with its diesel sister, the ABG 4820, a 2.5m-wide paver that can accommodate a screed length of up to 6.5m. It looks the same, has the same screed, the same user interface – Electric Pavement Management 3 (EPM3) - and the same street-level control panels at either side. However, it weighs in at around one tonne heavier. Internally, there are huge differences: “We took out the diesel engine and whole drive system and added two electric motors to give good and efficient power balancing,” explains Hans-Juergen Vogel, product manager at Ammann. “Also, we have made tweaks to the hydraulic system so that it will work well with the two motors. The machine software, everything that relates to the control of the machine, is also new.” The eABG4820 also benefits from tried and tested electronic components developed by Volvo Penta for its electric construction plant, with the firm supplying these components to Ammann in a partnership deal. www.ammann.com

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Road construction

ADVANCED ASPHALT PRODUCTION FROM MARINI T he new Marini Evodryer Plus plant is said to oﬀer customers a sophisticated plant capable of handling high percentages of up to 70% RAP in the feed, while featuring just one drum. This slots into the range between the more complex and costly parallel drum plants able to handle up to 80% RAP in the feed, and the simpler existing units with just one drum that can handle

up to 60% RAP in the feed. The key to the plant is the way the hot gas generator is integrated into the single drum. “It’s a completely diﬀerent concept,” said a company spokesperson. The ﬁrm moved the dryer from the ground to the top of the plant as this eliminates the risk of the potentially sticky RAP material causing problems in an elevator. The design also reduces thermal dispersion.

Meanwhile, the drum has been extended by 3m and two small burners have been added, firing the hot gas generator. This patented design heats the materials in the drum efficiently but without the risk of overheating. The discharge system features insulated hoppers to prevent sticking when there is a high percentage of RAP in the mix.The firm says that this advanced asphalt

production system allows up to 70% RAP usage but without compromising on product quality. The plant suits medium-large production volumes with high RAP content, but with just one drum the plant is less costly to buy, has lower fuel costs and is simpler to maintain than sophisticated parallel drum plants. www.marini.fayat.com

Stability and versatility with Power Curbers Power Curbers is now offering the latest fourtrack version of its successful 5700 slipformer, the 5704-D MAX, to the European market. This variant offers high stability and extra versatility, suiting the needs of European customers. The machine is available with a 3.7m auger, 6m belt and 8.5m belt. The conveyor options can be switched quickly from left to right due to a special dual-swinging mount. Transport is eased for the 8.5m conveyor option because it can be folded when required, with the optional aluminium canopy also folding quickly for transport. A spokesperson for the firm said, “We can bolt a mold on either side of the machine and we can mount any mold from Power Curbers.” The spokesperson commented that the machine retains the firm’s simple and compact design and said: “We’re still able to turn a tight radius even though it’s a four-track machine.” The 5704-D MAX also features nine vibrators. It can be equipped with machine control technology from Leica Geosystems, Topcon or Trimble.

www.powercurbers.com

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Road construction

Pave smart with Vögele The SUPER 1803-5 X is the first of Vögele’s new generation wheeled pavers. In combination with the Dash 5 extending screeds AB 500 and AB 600, it offers operating widths of 2.55-8.25m and is said to be highly versatile. The powerful Universal Class representative of the new generation now combines the advantages of a wheeled paver - high manoeuvrability and great mobility during relocation - with the advantages of the Dash 5 machines - greater ease of operation, automated processes, shorter set-up times and low noise and exhaust emissions. The firm says that AutoTrac is one example of how Vögele is automating numerous control functions. Other examples are the Vögele Edge Control guide wire follower, the fixed screed width, the new Edge Detection edge follower and the tried-and-tested Steering Control automatic steering system. Using various sensors and physical references, users can automatically control width and direction in this way. With Smart Pave, Vögele is introducing the next level of automation. The integrated system controls the paving width, position and direction of the paver fully automatically using virtual references. Smart Pave uses verified installation geometries that have been stored in the digital platform; the John Deere Operations Center. The StarFire-Dual Antenna System determines the exact position of the paver, ensuring highly accurate control.

www.wirtgen-group.com

MASSENZA REDESIGNS ITS PMB PLANTS M assenza has redesigned all three models in its PMB plant range. Its engineers have changed the design of the mixing tanks to reduce the likelihood of material clogging, reconfigured the medium-sized machine to allow a fast expansion of production volumes, and added control rooms to the two larger models. The three models in the Massenza PMB plant range are: the Smart which can produce between five and 10tonnes of polymer modified bitumen (PMB) an hour; the Klever which can produce between 10 and 20tonnes and the SuperKlever which can produce between 25 and 30tonnes. The Smart is an entry-level

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plant, while the Klever and SuperKlever beneﬁt from more automation and productionreporting capabilities. The Klever now has space for a second mill to be added, so if customers ﬁnd that demand

for PMB is ramping up, they can almost double their capacity without having to invest in a whole new plant. “We were ﬁnding that quite a few customers were buying the medium-sized plant and then, after a few years, they needed to produce more so had to buy a second plant. Now they just

need to add the second mill,” according to Massenza. For the Klever and SuperKlever PMB plants, Massenza has added control rooms containing the PLC and screen. Providing cool air in the summer and warm air in the winter, this update aims to make life more comfortable for the plant operators. “We have already supplied two new-generation plants to Saudi Arabia, one to Romania, one to Albania and one to the UK,” said Massenza. www.massenza.it

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Road construction

HEAVY DUTY FROM AMMANN’S LIGHT ROLLER

mmann’s eARX 26-2 Light Tandem Roller features a fully electric drive that can operate for up to 10 hours without recharging. While categorised as a ‘light’ machine, the compactor actually has an operating weight of 2,640kg. “To have a fully electric machine of this size is a breakthrough,” said Vlasta Medek, Ammann’s global

commercial manager for heavy compaction. Because it is not a combustion engine, the eARX 26-2 is extremely quiet during operation. Sound levels reaching the operator station are 46% less than a diesel version. The powertrain concept eliminates almost all hydraulic components. The ecological impact is also lessened

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

– and total ownership costs significantly reduced – by replacing the diesel engine and its cooling system. A key point is the advanced 48V battery pack with a capacity of 600Ah (31.5kWh). The pack’s LiFePO4 technology has each internal battery cell independently protected, so the entire pack is flame-resistant which increases safety.

www.ammann.com

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SPONSORED CONTENT

SETTING NEW STANDARDS IN CONSTRUCTION EQUIPMENT TECHNOLOGY INTEGRATION In today’s heavy equipment landscape, the drive to digitalise and automate jobsites is fostering powerful collaborations between original equipment manufacturers and technology providers. Leica Geosystems, part of Hexagon, is working closely with OEMs to deliver machines that come preequipped or are easily upgradable with advanced 3D machine control and safety awareness solutions. This integration ensures that operators can begin work with precision and confidence from day one, reducing setup time, minimising errors, and increasing overall productivity. Whether through factory-fit systems or streamlined retrofit kits, these partnerships are making it easier for contractors to adopt technology without disrupting their workflows. Embedding precision guidance and integrated safety awareness features, like the 3D Avoidance Zone system, allows operators to define virtual no-go zones around power lines, buried utilities, or sensitive structures. As excavators approach these zones, the system, developed with Xwatch Safety Solutions, automatically slows or stops hydraulic functions, providing a seamless safeguard that minimises errors and protects people and assets from costly strikes. The value of this collaborative approach

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goes far beyond technical compatibility. For end users, it means a unified, intuitive interface that blends productivity and proactive safety awareness. Contractors benefit from fewer incidents, reduced downtime and clear records of avoidance events, while OEMs strengthen their market appeal by offering solutions that meet today’s stringent safety and performance standards. For Leica Geosystems, integrating machine control with real-time hazard

prevention cements its Leica MC1 platform as the industry benchmark and underpins Hexagon’s vision of connected, autonomous and, above all, safer construction sites.

https://hexagon.com/industries/heavyconstruction-infrastructure

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GAME-CHANGING BURNER Benninghoven’s new MULTI JET 3 hydrogen burner is a game changer in asphalt production. This innovative burner can use 100% hydrogen, burning without producing CO2, which addresses the significant CO2 emissions from the asphalt mixing process. The new burner generation also features reduced sound emissions by 5dB(A), halving the perceived volume, and a 20% reduction in electrical power consumption while maintaining output capacity. The MULTI JET Control system allows customers to use up to four different fuels simultaneously, whether solid, liquid, or gas. It enables the simultaneous use of hydrogen, LPG, HVO, biogas, and natural gas through separate nozzles, with seamless switching between fuels without shutdowns. This flexibility helps operators select the most cost-effective and readily available energy sources, significantly lowering operating costs. Benninghoven offers a complete system for material drying, enabling the use of up to 100% green hydrogen in ongoing operations. This system includes a multi-fuel burner, intelligent burner control, a feed system with patented pressure regulation, and specially designed components for hydrogen operation. It connects directly to

various hydrogen sources, such as trailers, pipelines, or decentralised electrolysers. Investing in this technology today is a proactive step towards scalable sustainability. Despite the limited availability of hydrogen, the multi-fuel burner generation is prepared for hydrogen use and can be activated flexibly when needed. This system ensures companies remain competitive and meet future sustainability goals.

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The MULTI JET 3 Hydrogen burner is already available as a series product. More information on sustainable asphalt production technologies can be found at www.wirtgen-group.com/burnerbenninghoven/

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Road construction

High milling performance from Wirtgen Wirtgen says that its new W 210 XF large milling machine is highly efficient, and suits duties in challenging jobs. Highperformance and efficiency are claimed and the machine can be used for milling widths of 2-2.5m and to depths of 330mm. The W 210 XF is said to suit a range of duties such as surface layer

rehabilitation, complete pavement removal and fine milling work. Although powerful and productive, the machine is also said to be compact for its high performance capabilities. The company claims that the machine can deliver high milling productivity for jobs where its relatively compact dimensions

are required, such as on motorways, trunk roads and airports. The machine is also offered with the sophisticated Wirtgen Group Performance Tracker Milling package, which offers automated documentation of milling tasks. The WPT Milling system allows a machine

operator to view automated construction site documentation and display CO2 emissions for the construction site at a glance and in real time. In addition, the firm’s sophisticated Mill Assist machine control system allows a combination of efficient working and high productivity.

www.wirtgen-group.com

PUSHING BOUNDARIES WITH FLIEGL’S THERMO TRAILER T he biggest challenge in large-scale asphalting projects is maintaining a constant temperature of the mix. This is exactly where Fliegl’s ASW Thermo push-off trailer can help. In contrast to conventional tipper vehicles, the Thermo push-off trailer enables controlled and even material discharge. This reduces material losses, prevents compaction problems and ensures precise dosing of the asphalt. In addition, the push-off trailer can be unloaded in low halls or under bridges - a clear advantage over tippers. The focus is not only on efficiency, but also on safety. As the Fliegl ASW Thermo does not tip over, there is no risk of tipping. At the same time, reduced maintenance requirements contribute to a high level of costeffectiveness. In addition, the reduced CO₂ emissions due to less loss of mix and optimised transport enable a more sustainable construction method. Its special thermal insulation ensures that the asphalt remains at the optimum processing temperature throughout the entire transport and paving process. Temperature fluctuations, which can lead to reduced adhesion and cracking, are minimised. As a result, the paving quality is significantly improved and the asphalt pavement lasts longer. www.fliegl.com globalhighways.com | aggbusiness.com

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Road construction

DYNAPAC’S NEW ELECTRIC PAVER D ynapac is offering a new all-electric asphalt paver, the SD 25 80C e. The firm claims that compared to diesel-powered machines, the new generation electric paver is more energyefficient. It also ensures improved air quality and up to 20% noise emission reduction, a key benefit for use in urban sites. The new SD and XD paver models are designed to have alternative drive options, with the

SD25 80C e the first derivate of an emission free portfolio. The Dynapac SD25 80C e is equipped with a 294kWh battery, using proven technology from the SD1800W e City Paver. The machine offers up to 235kW of power from five electric motors and can pave continuously for up to 8 hours. The electric auger is up to 27% more energy-efficient while the electric conveyor

is nearly 40% more efficient compared to conventional hydraulic drives. The machine is compatible with charging standards including DC fast charge with up to 235kW. While connected to the grid, the Dynapac SD25 80C e can heat the screed directly using the Bypass feature without relying on its battery. www.dynapac.com

Versatile slipforming with Wirtgen Versatility and manoeuvrability are key features of Wirtgen’s new SP 33 concrete slipformer. This machine is available in both Offset and Crosspave versions. The machine is built on a modular design. It can be configured for the paving of monolithic concrete profiles such as kerbs and berms, rectangular profiles, concrete safety barriers up to a height of 1.3m, and drainage and gutter profiles. In the offset paving configuration, it can pave concrete slabs with a pave width of up to 2.2m, also in combination with a Trimmer up to 2.4m wide. The Crosspave version can pave slabs up to a width of 3m transversely to the direction of travel of the machine. Both variants can be controlled by the firm’s innovative operating system. The ECO mode monitors working load and parameters without the need for manual intervention by the operator and ensures automatic, load-optimised regulation of engine output for optimum engine efficiency, fuel economy, and low noise. The operator is further assisted by the AutoPilot 2.0. control system. The two crawler units at the front feature parallelogram swing legs while the machine has a laterally adjustable crawler unit at the rear. This design enables zero-clearance installation and maximum flexibility. This makes it the ideal choice for use on construction sites that demand a high degree of manoeuvrability and the paving of tight radii.

www.wirtgen-group.com

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WE TRY TO BE THE BEST IN NICHE MARKETS

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Fayat: striking a balance Jean-Claude Fayat says that the FAYAT Group strikes a balance between contracting and manufacturing

ean-Claude Fayat is president of the FAYAT Group and says that the firm occupies an unusual position in the construction sector, as both contractor and manufacturer. He explained that this gives the firm a different perspective to its competitors in both segments, “We have a unique balance between contracting and industry.” Rather than being a general contractor or manufacturer, the FAYAT group occupies specialist segments and he said, “We try to be the best in niche markets.” Being a family-owned firm, the FAYAT group is also able to respond more quickly to changes in market demand than companies in public ownership. The FAYAT Group is a specialist in road equipment and building roads but also has a significant presence in the road machinery sector. And he said, “In total we have 25 factories around the world.” The FAYAT Group is focussed on the European market, although it is also growing its presence in the North American market, following on from its purchase of ADM in 2024. Looking to the future, the firm has been

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investing in new technologies and the FAYAT Group is now offering a number of electric machines in its portfolio. But Fayat said that these advanced electric machines are still a niche product, with a low take-up, “For me it’s still slow. The sales are still low.” The firm has developed electric machines because it has to be ready for the demand when it comes, but Fayat said that the high cost of the units still puts off many customers who still stick to conventional diesel equipment for the most part. This will change in time and he said, “When it comes down to 1.5x the cost of a diesel machine, electric models will sell strongly.” Fayat said that the Group will benefit from the knowledge and experience gained in China from developing and using electric machines. Much of this wealth of experience is coming from China’s automotive sector, which has been encouraged to develop electric vehicles by the Chinese Government. China’s automotive sector has benefited from some subsidies for electric vehicle R&D projects while customers have also had subsidies to encourage them to buy EVs in the past. The mass manufacturing

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of batteries and electric drives as well as the crossover of this technology into the construction machinery sector will help reduce costs and make electric construction machines more attractive to customers in the future. Other future fuels also hold promise, particularly HVO or synthetic fuels. With regard to the use of hydrogen as a fuel in the construction industry, Fayat believes this is still some years away though. He said, “We are not ready from a logistics point of view. Probably it will come and be part of the solution but it has to be green hydrogen.” The company has been working on hydrogen burners for its asphalt plants but Fayat believes it will be some time before market demand picks up for this technology. He said, “We have to be ready and we don’t know when it will be.” However, he added that it is important for the firm to invest in hydrogen technology as it would cost far more if the company comes to the market too late. Much closer will be increased demand in industry for warm asphalt, which is a technology Fayat thinks will be of major benefit for road construction. He said, “I believe in this. It’s economic because it saves money. It reduces emissions and we have the technology.” Utilising warm asphalt effectively does involve improvements in logistics to ensure that materials reach sites on time, but Fayat thinks that the rewards will be substantial for those contractors adapting their processes and making the move. In 2022 25% of the asphalt used in France was warm asphalt but Fayat sees that this will increase rapidly and become the dominant material used for road construction in France by 2030, as well as in much of Europe. For France, IDRRIM’s Note 46 of February 2021 states that road construction players in France are committed to producing 80% of running asphalt mixes at less than 150°C by 2030. Similarly, the use of RAP will continue to increase. He said, “15 years ago recycling was minimal. Storing RAP used to be costly so it wasn’t used. But now firms use RAP because it saves money.” Looking ahead, Fayat is uncertain how the construction market will develop during the coming 12 months, with the political climate adding to market instability. He added, “You try to see what happened in the past. We have to be ready and we have to flexible.” www.fayat.com

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CONSTRUCTION WORKFLOW PLANNING

Connected Worksite – The Digital Path to Sustainable Roadbuilding. Ammann and digitalisation expert Q Point jointly provide an integrated solution for all phases of the asphalt process. This combination improves efficiency, transparency and sustainability.

For additional product information and services please visit : www.ammann.com MMP-3188-01-EN | © Ammann Group

Connected Worksite

Road construction

Electric rolling with SANY’s STR50E The STR50E is SANY’s first fully electric 5tonne roller. Electric road construction machines operate quietly and emission-free, making them particularly suitable for use in environmentally sensitive areas. The STR50E is equipped with a powerful electric motor, up to 8 hours of runtime and a fast-charging function. It is ideal for urban construction sites and sustainable infrastructure projects while helping to meet environmental regulations and lower operational costs. According to the firm, the STR50E electric roller offers the same compaction performance as SANY’s conventional diesel twin drum asphalt compactor for this size class. However, the lower operating noise allows the electric machine to be used in urban areas or for working at night. The electric drive also means the machine can be used for compaction works in tunnelling jobs or underground parking areas, reducing ventilation needs.

www.sanyglobal.com

PREMIUM OUTPUT FROM AMMANN HRT PLANT

he High Recycling Technology (HRT) Asphalt Batch Plant is a premium Ammann plant, with advanced technologies. It can incorporate up to 100% RAP with extremely low energy consumption and emissions.

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The double-drum system combines a virgin aggregate drum with either an RAH60 or RAH100 recycling drum. Indirect, gentle heating reduces fuel burn and emissions. Heat distribution is more homogenous, which prevents sticking – as does the vertical flow. The HRT ABPseries delivers an impressive output ranging from 240-400tonnes/ hour, ensuring high-volume production is available for large-scale projects. Importantly, the HRT is engineered to seamlessly integrate new future technologies. www.ammann.com

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Road construction

ACCURATE DENSITY MEASUREMENT FROM HAMM T he innovative Smart Compact Pro system developed by HAMM can measure density in real time as the asphalt compactor is operating. This revolutionary technology can help boost compaction productivity and quality. It ensures that there is none of the over-compaction that leads to increased fuel consumption and time worked. It also ensures that the mat meets required density specifications, boosting quality, without risking potential crushing of the aggregate. Crucially, this gives the mat density reading in real time. Results can be checked with a Troxler nuclear gauge for conventional working but HAMM believes that this new system will minimise the need for coring in the future, reducing costs for road construction operations. The unit can be calibrated using a Troxler system and is then ready for use. The system can also be used alongside the firm’s existing mapping tools, boosting the quality of data collection from road construction operations. The technology is of key importance for delivering efficient, high-quality compaction according to Dr Volker Knickel, CEO of the Wirtgen Group, “The holy grail is to measure density.” www.wirtgen-group.com

E-MAK increasing European profile

Turkish firm E-MAK is boosting its presence in terms of exports, including the competitive European market. Around 80% of the firm’s asphalt plant solutions are now exported, with Europe being a key target. The firm has supplied plants to Spain and most recently to the UK, with the latter in the process of being commissioned. The company is also planning to open new offices in Europe, which will also offer sales and service facilities for its customers in this market. In addition, a new factory is planned in Turkey that will allow the company to further expand its production capabilities to meet anticipated demand. Meanwhile, E-MAK has high hopes that its Challenger range will help European customers to meet sustainability requirements. With its enclosed aggregate storage concept, the Challenger can reduce the heating requirements during the asphalt production process significantly. And with reduced heating needed, this slashes fuel costs while also making major cuts in CO2 emissions by as much as 30%, allowing customers to meet the increasingly tough environmental regulations governing asphalt plants in Europe.

www.e-mak.com

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Clean technology from Wirtgen Dr Volker Knickel, CEO of the Wirtgen Group, explained how the firm is planning for a sustainable construction future

r Volker Knickel, CEO of the Wirtgen Group said that the firm is working to deliver sustainable and efficient road construction technologies. Warm asphalt plays a key role in sustainable road construction and will grow in use in the next few years. Dr Knickel commented that sustainability will be of increasing importance for contractors, while in Germany there are also stricter regulations on reducing the exposure site personnel to VOCs. Using warm asphalt does brings its own complexities though and Dr Knickel said, “It’s a challenge for our customers as it’s cooler and you have to be faster. You have to be more precise with everything you do, with how long you take to lay the asphalt and compact it.” An efficient process is the key and he added, “You need to be more ready and there’s less room for mistakes. You have to have a consistent process as there is less time.” Dr Knickel said that the Wirtgen Group has been working on systems that will help customers to utilise warm asphalt reliably. Using additives or foaming can help to get the necessary viscosity. Meanwhile, employing a material transfer vehicle makes the paving process more controlled and consistent, with a heated conveyor belt to prevent both heat and aggregate segregation. When it comes to delivering the speedy and efficient compaction needed for

warm asphalt, Wirtgen also has solutions and Dr Knickel said, “We think the best solution for compacting warm mix asphalt is oscillation.” In addition, he said that the firm’s new asphalt compaction realtime density measurement technology Smart Compact Pro will play a key role in delivering effective compaction. The firm’s John Deere Operations Center as the digital platform for the roadbuilding ECO-system will also be important for customers, providing key data for operations according to Dr Knickel. He said, “How we weave the digital thread into the customers’ production systems is important.” Performance tracking solutions help deliver the digital transformation for customers. He continued, “You have a full understanding of what you have and you can learn from it.” Parent company John Deere has its own division to develop technologies and Dr Knickel said that this has been transformational for the Wirtgen Group, “We don’t have to worry about the fundamentals but can go straight into applications.” Dr Knickel explained, ”We don’t just sell you a machine, we sell you a solution for an entire production system. You make sure that the data is there to get everything right.” The Wirtgen Group is also researching alternative fuels for use in road construction and using hydrogen to fuel an asphalt plant

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CLICK HERE TO WATCH VIDEO provides an important solution for reducing CO2 emissions. Dr Knickel put this in context, “About 50 large milling machines will use as much fuel as one asphalt plant.” He explained that the wisest way to reduce the CO2 emissions the most is to use alternative fuels from renewable sources ranging from wood dust to liquefied biomass (BtL) or hydrogen to fuel the asphalt plant and to increase input rates of recycled material, rather than mobile machines. Fuel burned by road machines in a typical road construction job will account for just 4-8% of the fuel used in total for the project. By comparison, the fuel used in producing the materials equates to around 70% of the fuel (when using H2 + 90% RAP) consumed to deliver a construction project. Dr Knickel added, “To reduce greenhouse gas emissions, we think asphalt plants are the best place to put the money.” By comparison, the infrastructure supply chain for hydrogen to mobile machines will be a more difficult challenge. Some companies are looking at having electrolysis facilities to produce hydrogen close to asphalt production sites. However, the supply of sufficient quantities of green hydrogen for industrial purposes remains a challenge. Hydrogen holds a huge potential as a future fuel and Dr Knickel said, “If you get the infrastructure in place, the technology will be ready.” www.wirtgen-group.com

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A SECMAIR sprayer for Latin America Road construction

SECMAIR has developed its TOPSPRAYER LA model to meet the needs of customers in Latin America. This machine has been designed for handling tack coat and surface dressing duties. Compatible with most European or American trucks, the TOPSPRAYER LA units are designed, manufactured and tested in the firm’s French workshops and then adapted to the trucks onsite by local partners. Featuring an 8,000litre tank, the machine is equipped as standard with a 4.8m foldable spraybar, a hand lance, a direct heating system and an onboard computer with cabin control station. SECMAIR says that the design offers a combination of efficiency, precision and robustness. The first TOPSPRAYER LA units are already in service on the roads of Mexico, Peru and Chile. These units have been introduced as SECMAIR is developing its presence in Colombia with a reach across Latin America from Mexico to Chile through local partners.

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A NEW COMPACT ELECTRIC PAVER FROM VÖGELE F

rom Vögele comes a new electric compact paver, the SUPER 1300-5e, which joins the battery-powered MINI 500e and the MINI 502e pavers, introduced previously. The SUPER 1300-5e also shares features with the firm’s other -5 models and is said to offer a similar paving performance to the conventional diesel SUPER 1300-5 model, such as the AB 340 screed offering paving widths from 1.8-4.2m. Power for the SUPER 1300-5e is supplied by the liquid-cooled Li-ion battery from Kreisel Electric, which is also part of the John Deere Group. The battery offers a rating of 126kWh and is a 400V unit, allowing sufficient power to operate the machine for a full working shift. The electric machine has the advanced automated functions and shorter set-up times also seen in other -5 machines from the firm, compared to the earlier -3 models. Advanced systems for the new -5 series include the ErgoPlus 5 operating concept, new assistance and automatic control systems and a new lighting system. www.wirtgen-group.com

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CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Road construction

PRODUCTIVE CONCRETE PLANT FROM AMMANN T he new CBS Elba Concrete-Mixing Plant from the Ammann Group is a stationary unit that is said to oﬀer high performance, versatility and sustainability. Engineered for medium- to high-capacity applications, it delivers exceptional results, producing up to 200m³ of

compacted fresh concrete/hour. Its modular design ensures adaptability to diverse customer needs, making it the perfect choice for ready-mix and other demanding concrete applications. With advanced aggregate storage options, such as high-raised enclosed chambers for superior environmental

protection, it is said to set a new standard in eco-friendly and eﬃcient concrete production. Engineered for long-term durability and tailored to adapt to evolving industry needs, the plant is a future-proof solution for modern concrete applications. www.ammann.com

Intelligent paving tool from BOMAG The innovative BOMAP Pave solution offers connected construction capabilities for paving works. BOMAG’s new system allows networking of pavers and rollers, boosting efficiency and quality in asphalt paving jobs. Pavers and asphalt rollers can be connected within an open, manufacturer-independent system. This allows control of the paving process from asphalt delivery to compaction. It provides users with full transparency in real time, reducing coordination effort and sustainably improving site processes. With BOMAP Pave and the associated Paving Sensor Kit for temperature measurement, this digital solution allows control and documentation in asphalt construction. The app provides roller and paver operators with relevant information on temperature and compaction in real time. BOMAP Pave allows roller drivers to see paving temperature and screed geometry, enabling them to adjust rolling pattern with real-time data from the paver. This enables precise compaction while reducing unnecessary passes. Both the area plot of the temperature measurement behind the paver and the compaction results of the rollers can be created as a report at the touch of a button and shared with the company and clients. The app also records paver speeds and stops at the point where they occur. It is suitable for all pavers and rollers, regardless of manufacturer, is said to be intuitive and can be used on standard Android devices.

www.bomag.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

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THE MUCH BIGGER QUESTION IS THE AVAILABILITY OF HYDROGEN IN THE QUANTITIES NEEDED AND GREEN HYDROGEN IS VITAL

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Ammann’s green approach The Ammann Group is taking a green approach to construction according to Hans-Christian Schneider

he Ammann Group is investing heavily in new technologies that will help reduce the environmental impact of construction and to achieve net zero. Hans-Christian Schneider is CEO of the Ammann Group and says that focussing on making asphalt production a greener process is a key driver in reducing climate change emissions. He said, “The asphalt mixing process, with the temperatures you need to reach, is relatively energy intensive.” Schneider explained that as a result, using a green energy source to fuel asphalt mixing is a logical step, “This is why we’ve invested so much.”

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Interviews

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The use of hydrogen to fuel asphalt plants is seen as a way ahead for the construction sector. Schneider said, “The technology on the plant has been developed and is working. The much bigger question is the availability of hydrogen in the quantities needed and green hydrogen is vital. That is a very big question.” Distribution of green hydrogen presents further challenges. He said that in Germany for example there are plans for large hydrogen production facilities but added, “If you look realistically, it is some time away.” Schneider questioned whether further government regulations would help drive the move towards the use of hydrogen as a fuel.

In the meantime, the new Ammann H2 burner addresses these supply chain concerns. It leverages multi-fuel technology, allowing plant owners to select hydrogen, natural gas or other gaseous, liquid and dust fuels. Switching between fuel types is easy, too. The Ammann Group is continuing to invest in an array of green technologies and Schneider said, “In R&D we try to explore other options.” Further electrification is another avenue the construction industry can take to deliver sustainability although Schneider recognises that this will come at a cost to customers, with sales of electric machines remaining low at present. He said, “The break-even points are not as attractive as expected.” However, he did comment that the total cost of ownership on electric machines is something customers should focus on. Customers typically keep machines in their fleets for 8-10 years. Analysing the running costs of an electric machine in comparison with a diesel unit over time reveals a benefit for the total cost of ownership with an electric unit. Schneider commented, “We’ve done the research and after 3 ½ years or so, the electric ones become cheaper. We did this on the small electric roller which we’ve had in the range for 1 ½ years now.” Schneider said that the lower cost of electricity for recharging versus fuel costs is a key factor. He also said that with an electric machine, maintenance is considerably cheaper as there is no need to change filters or engine oil. However, Schneider acknowledged that in Europe for example there is a dependency on energy and that energy is expensive. He also recognises that there are issues with the electricity grid in much of the developed west, with under-investment over many years that will hamper the more widespread use of electric machines. www.ammann.com

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ADVANCED PAVER FEATURES Vögele’s Dash 5 series introduces new road pavers and feeders, emphasising userfriendliness, automation, cost-effectiveness, and sustainability. The SUPER 1803-5 X paver combines high manoeuvrability with advanced features like the ErgoPlus 5 operating concept, new automatic functions, improved material management, a sustainable drive concept and many more additional comfort features. This paver enhances the paving process and meets all requirements for digital road construction. Vögele’s smart automation solutions include the AutoTrac automatic steering and width control system and the Smart Pave digital control system. These technologies aim to simplify operation, improve paving quality, efficiency, and work safety. AutoTrac controls paving width and direction based on physical references, including the new edge follower Edge Detection. Smart Pave uses virtual references to automate paving width, position, and direction. These systems save time, reduce operator workload, increase safety, and ensure process reliability during paving. The SUPER 800-5 P Mini Class paver offers flexible material container walls that can be adjusted asymmetrically on both sides

at the touch of a button and folded twice for a clear front view. The SUPER 800-5 P is more convenient and intuitive, featuring the new ErgoBasic 5 operating concept with a display for viewing machine data. The Auto Grade Basic automatic levelling system is fully integrated into the machine control system, allowing screed operators to control the paver from a single console. This mini

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paver is designed to meet the needs of users and small construction projects. More information on the new paver generation can be found on www.wirtgen-group.com/dash5-voegele

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Komatsu WA700-8

The WA700-8 (578 kW / 775 HP) offers a perfect balance of stability, breakout power, and tractive effort, making it an ideal match for 60-ton dump trucks. Its large-capacity torque converter with standard lock-up, Semi-auto dump truck approach & dump system, and Komatsu SmartLoader Logic engine control system enhance productivity while reducing fuel consumption.

Komatsu_WA700-8_210x297en.indd 1

komatsu.eu 19.05.2025 09:43:47

Quarry & aggregates production

PIONEERING WEIGHING FROM THE OUTSET T he T1 LOADER LFT from Outset is an advanced onboard weighing system for wheeled loaders, certiﬁed under the MID OIML R51 directive. This cutting-edge technology from the Italian company is said to deliver precision, reliability, and eﬃciency, making it an essential tool for construction, quarrying and mining operations. Equipped with CAN-bus sensor technology, the T1 LOADER LFT compensates for both transverse and longitudinal terrain inclinations, ensuring accurate weight readings across even or uneven surfaces. It also monitors hydraulic system temperature to maintain optimal performance and longevity. Additionally, the system automatically manages bucket

Bell Equipment unveiled the latest version of its 6x6 articulated hauler, the Bell B50E. The firm is also offering its latest Bell B20E LGP, which, at the opposite end of the size scale, is said by the South African manufacturer to reaffirm the Bell E-series. Bell Equipment Product Manager, Brad Castle, says: “Our 50-tonner concept is a great example of our company’s passion for innovation and ability to respond to customer needs. The development of the B50D, in the early 2000s, was driven largely by increased operating costs in the market and, having the largest payload of any ADT on the market at that time gave customers a unique solution: being able to transport a higher payload for marginally more fuel and with less operators required per ton of material moved. The reasoning behind the concept remains as valid today, and the B50E has really come of age as a high-performing product, showing pleasing product maturity and longevity.” Castle notes that the B50E, 52

position control, ensuring a stable centre of gravity for the loaded material, thereby enhancing safety and efficiency. Advanced AI algorithms further improve the system’s capabilities, accelerating weight readings and enhancing visualisation for realtime decision-making. By delivering certified and validated data, the T1 LOADER LFT enables operators to optimise workflows, reduce material waste, and enhance overall profitability. To ensure data security and integrity, the system features robust protection against

tampering and unauthorised access. The interface simpliﬁes operations, minimising errors and streamlining productivity. The T1 LOADER LFT is also designed for seamless integration into third-party sales and distribution networks. www.outset.it

Bell platforms B50E & B20E LGP ADTs like the rest of the range, is loaded with safety and driving assistance features such as Hill Assist, Tip Safe, downhill braking control, and automatic traction

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

control. He adds: “We also have auto grease systems, rearview camera, onboard diagnostics, and Bell Fleetmatic, which itself has evolved to provide pole-to-pole

coverage and real-time tracking, giving customers the ultimate tool for asset, production, and machine health management.”

www.bellequipment.com

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Cams’ new Centauro 75.25 crushes and screens RAP Cams has expanded its Centauro range of combined shredders and screeners with the addition of the Centauro 75.25. This is the fifth and smallest member of the Centauro family, weighing in at 15,000kg. It is 10m long and provides a potential output of 100tonnes per

hour. Like its larger siblings, the Centauro 75.25 integrates a shredder, screen and magnetic separator into one mobile machine with one engine and one set of tracks. The baby of the family, Centauro 75.25 would be at home in a small asphalt-recycling yard or

Quarry & aggregates production

working for an owner operator, according to Cams engineer Filippo D’Addato. The dual-shaft, slow-speed shredder means that the Centauro range is ideally suited to recycling asphalt planings, explained D’Addato: “With a slow speed, you do not crush the stone which means that the bitumen doesn’t get pulverised and lost as dust, so you don’t need as much fresh bitumen when you are making a new mix,” he said. Avoiding cracks in the aggregates also reduces the energy needed at the asphalt plant when making the new mix, said D’Addato. Water can seep into aggregates containing small cracks, which means that more energy will be needed to dry out the recycled asphalt and get it up to the right mix temperature. The Centauro 75.25 has a FPT F36 105 kW diesel engine and a MecceAlte 165 kVA alternator. Once in location, the shredding and screening equipment can be powered by the engine or attached to a local electricity supply if lower emissions are a priority.

Eu.camsrecycling.com

KLEEMANN UNVEILS MOBISCREEN MSS 1102 PRO K leemann’s new MOBISCREEN MSS 1102 PRO scalping screen is now coming to market, in addition to the firm’s new mobile impact crusher and proven SPECTIVE CONNECT operating concept. The MOBISCREEN MSS 1102 PRO is the first screening plant in the PRO line. The plant is mainly used in natural stone and can work as a stand-alone machine or intelligently interlinked with other crushing and screening plants. With a feed size of 880 x 550 x 330mm and a feed capacity of up to 750tonnes/hour, the plant extends the screening portfolio upward. The large range of screen surfaces and the simple setting of screening parameters make it possible to adapt the MSS 1102 PRO to new applications or feed materials. If a fine end product needs to be screened from very coarse feed material, the plant can be quickly converted from three to two final product sizes. Further advantages of the MSS 1102 PRO include its simple operability thanks to its intuitive control system, easy access to all relevant machine components, and its drive concept H-DRIVE with the option of an external power supply, which allows for operation with zero local emissions and, therefore, environmentally friendly work. The digital application SPECTIVE CONNECT supports users with construction site digitisation. All relevant process globalhighways.com | aggbusiness.com

information and reporting are now displayed on a smartphone without having to leave the feeding device. Diﬀerent conﬁguration and monitoring tools help users set the correct machine parameters and monitor processes on the work site. The Performance Assist feature helps operators keep plant

performance constant and optimised. The app makes direct plant access possible through the new bi-directional control system SPECTIVE CONNECT. All new Kleemann classifying and scalping screens also have SPECTIVE CONNECT. www.wirtgen-group.com/kleemann

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Quarry & aggregates production

KOMATSU’S NEW WHEELED LOADER K omatsu has unveiled the all-new WA700-8 wheeled loader, which the manufacturer says delivers increased productivity, exceptional durability, and impeccable environmental credentials. Before commencing development, Komatsu engineers actively collected customers’ input, identifying that safety, cost-per-tonne produced, CO2 emission, maximising uptime, and operator well-being were the key concerns of customers. The company says these insights were

integral to the development process, resulting in a powerful machine equipped with advanced features and technologies, including unrivalled power and stability, substantial load capacity and bucket volume, and extreme durability. “I’m very excited to introduce our WA700-8 in Europe, which oﬀers a perfect match with our 60tonne rigid dump truck. Without any doubt, it will excite any operator with its performance, large cabin and wealth of safety features,” says Jo

Monsieur, deputy general manager - product marketing, from Komatsu Europe. Equipped with a robust 578kW Komatsu engine, the WA700-8 delivers the power needed for optimal efficiency in demanding quarry and mining applications. The combination of increased engine power and torque, a new efficient cooling system, and reduced hydraulic losses result in fast cycle times and exceptional fuel efficiency. To enhance productivity and operator comfort during V-shape loading, the WA700-8 features a convenient throttle lock/rpm set function. The WA700-8 is designed with environmental sustainability in mind. Full compliance with EU Stage V emissions regulations guarantees its eligibility for any tender. Furthermore, the machine can be filled with B20 biodiesels and is 100% compatible with paraffinic fuels such as hydrotreated vegetable oil (HVO), significantly reducing CO2 emissions. A safety package comes as standard including emergency push buttons, certified anchorage and tie-down points, and battery, starter, and hydraulic lockouts. The machine also comes standard with full LED lamps, ensuring excellent visibility and safety during night operations. Automation features, including an automatic digging system, semi-automatic approach, and semi-auto dump systems, simplify repetitive tasks, helping operators optimise load cycles while avoiding fatigue. These systems are particularly beneficial for less experienced operators, helping to close skills gaps and enhance overall operational efficiency. www.komatsu.com

Hidromek showcases heavy-duty 52tonne excavator Hidromek’s 500LCHD H4 is a crawler excavator with a heavy-duty construction, designed for durability and performance in quarries and other challenging work sites. The 52tonne machine from the Turkish manufacturer has a 3.2m³ bucket capacity with a maximum digging depth of 6.48m and a digging reach of up to 10.77m. It is powered by a six-cylinder, 270kW Isuzu AQ6UZ1X engine. Among the 500LCHD H4’s standout features are a FOPS standard cabin, side and rear cameras, and warning systems. Enhancing the model’s fuel economy are its automatic stop system, fuel transfer pump, and power boost technology. The crawler excavator also has a twopiece windshield wiper system, LED headlights, and an ergonomically positioned touch control panel.

www.hidromek

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

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his year marks a milestone for Metso as it celebrates the 40th anniversary of its novel Lokotrack mobile crushers. The Finnish technology giant is unveiling cutting-edge technology that can drive productivity and efficiency in the aggregates industry. The new Nordberg HPe Crusher Series models are designed to improve performance and efficiency in tough environments. Also new are updates for the track-mounted crushers and screens. While introducing the new EC range models, Metso is unveiling its innovative ‘Build Your Own’ tool that allows a customer to specify a Lokotrack EC jaw or cone crusher. Another new model is the Metso HRC 8 crusher, designed to transform quarry waste streams into valuable, sellable materials such as manufactured sand. Metso is offering state-of-the-art

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screening technology said to ensure optimal screening performance, material separation, easy maintenance and productivity. The ﬁrm has a wide range of aftermarket solutions matching customer targets for all process stages. Innovations from Metso include new wear parts for improved lifetime and performance.

Quarry & aggregates production

METSO MARKS 40 YEARS OF LOKOTRACK DURING EXTENSIVE AGGREGATES SHOWCASE T Metso offers new digital solutions to keep customer operations running smoothly and efficiently. The latest intelligent instruments and software solutions are said to enable customers to get more out of the process with less, for more profitable, efficient, and sustainable production. www.metso.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Quarry & aggregates production

SANDVIK’S NEW ELECTRIC TRACKED CONE CRUSHER S andvik Mobile Crushing and Screening has launched the QH443E tracked cone crusher. The new electric unit has been designed with a focus on sustainability and productivity in heavy-duty applications. The new QH443E is Sandvik’s ﬂagship Q-Range electric-driven cone plant. The manufacturer says it takes a signiﬁcant step towards bridging the gap between tracked mobile, wheeled portable, and stationary plants by combining electric drives and track mobility on a single platform. The QH443E electric cone crusher completes Sandvik’s electric train, which includes the UJ443E fully electric jaw crusher (launched in 2023), the QE342e hybrid scalper and the QA452e hybrid triple-deck Doublescreen (both launched in 2022). The QH443E features a new and improved heavy-duty feeder design and is equipped with electrically driven components. Its design allows for operation through a connection to an

external electrical-grid supply or onboard generator, providing flexibility and reducing operational costs. The integration of the latest generation of fuel-efficient engines further enhances flexibility, allowing the unit to be operated via HVO (Hydrotreated Vegetable Oil) or diesel when required, maximising uptime whilst lowering emissions and operating noise. Sandvik says that, due to the electrification of the onboard components, running the QH443E via the genset can result in up to 25% fuel savings and a 78% reduction in hydraulic oil usage compared to previous generations. The QH443E is designed to maximise uptime and boost output. With the versatility and reliability of the Sandvik CH440 Hydrocone, Constant Liner Performance (CLP), and Hydroset CSS adjustment, the crusher is claimed to deliver superior power transfer and precision crushing. The new Optik intuitive automation system and My Fleet remote monitoring

provide 24/7 ﬂeet management, geo-fencing and remote-operator support, designed to provide continuous crushing and optimal performance. Engineered to operate in the most hostile environments, the QH443E is ideal for large quarries and mines. Its design, featuring a unibody mainframe and premium components, ensures durability and strength. The load-sensing system for the feeder drive, camera and level-sensor guarantees continuous crushing, while the choice of chambers, throws, and settings allows for customisation to suit a wide range of applications. Safety is paramount in the design of the QH443E. The unit includes remotecamera viewing of the crushing chamber, 270° access around the crusher for easy maintenance, and mandatory audible and visual warnings for safe operation. Sandvik’s extensive global distributor and sales network ensures that customers receive the best support for their operations. www.rockprocessing.sandvik/

Precision screening from Keestrack High capacity is claimed by Keestrack for its latest triple-deck classifier, the C7. The introduction of this machine completes the firm’s product range for high-capacity precision screening. The C7 offers a capacity up to 600tonnes/hour and is equipped

with a triple deck screen box of 5450 x 1800mm with interchangeable screen meshes, which can be changed quickly. The C7 is designed for accurate and high-capacity precision screening of sand and aggregates. The walkways on each side of the screen box give perfect service and maintenance access. The C7 has no support legs, resulting in quick set up times.

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

The C7 triple-deck classifier is available now in conventional diesel/hydraulic drive, with a ZERO electric drive variant in development. A compact two deck version is also planned for the future.

www.keestrack.com

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Quarry & aggregates production

AUTONOMOUS HAUL TRUCK FROM CAT C

aterpillar is introducing the new Cat 775, the first in a new next-generation of off-highway haul trucks for the company. Distinguishing it from the previous 775 models, this 65tonne capacity hauler is engineered to enable fully autonomous capabilities in the future. “The design of the next-gen 775 represents a significant leap forward in off-highway truck technology, offering unmatched power, efficiency and safety features,” said Tony Fassino, group president of Caterpillar Construction Industries. Caterpillar is leveraging its current Autonomous Hauling Systems (AHS), Cat MineStar Command for hauling, already working at mine sites throughout the world, and scaling the system’s processes and technology to meet the specific needs of quarry operations. globalhighways.com | aggbusiness.com

“We are using the lessons learned from working with our US-based customer, Luck Stone, where we have MineStar Command for hauling installed on four Cat 777 trucks,” said Denise Johnson, group president of Caterpillar Resource Industries. “The shift to the aggregate industry, where we are automating fewer trucks that don’t haul material 24 hours a day, is helping transform our technology and processes to manage smaller operations.” The Cat 775 next-generation truck has a planned introduction in 2026. Autonomous capabilities with MineStar Command for hauling are currently under development, and a release date will be announced at a later date. The 775 features an innovative new frame design that helps to optimise payload weight, reﬁned suspension for improved ride and handling, and advanced safety features like the 360°

surround cameras and Cat Detect radar system for safety. “Compared to previous models, our next-generation 775 off-highway truck features an industry-first frame design that reduces empty weight, delivering the potential for larger payloads and lower fuel burn. Plus, its 10% more body volume and improved turning radius helps to boost productivity and performance,” said David Holthaus, senior engineer and team lead for the Cat 775. With more body volume, the truck’s new frame is optimised for weight distribution and structural efficiency. The new model uses nearly 30% less welding to minimise the risk of cracks and improve frame life. Less internal welding and ease of frame repairability help lower costs to maintain the new 775 over an estimated 40,000-hour truck life. www.cat.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Quarry & aggregates production 58

METSO’S HIGH CRUSHING PERFORMANCE T he new Metso HRC 8 is a high-pressure grinding rolls (HPGR) crusher that not only supports sustainable operations, but also offers process flexibility, higher capacity, and low-energy and wear-part consumption. Metso HRC 8 is available as a stationary crusher or as a part of Nordplant’s predesigned crushing modules and plants. As a portable model on Nordwheeler, the crusher provides flexibility for relocation based on material location. Due to its energy efficiency, it is included in the Metso Plus offering. The HRC 8 crusher generates very low dust emissions and noise levels, saves up to 50% of energy use compared to other technologies, and can convert quarry waste and demolition waste (upcycled construction and demolition waste: CDW) into high-quality, high-value sellable products.

It can release recycled cement from CDW, produce high-quality manufactured sand, and improve poor-quality sand,

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

thereby avoiding the use of virgin resources, and upcycling quarry waste materials. www.metso.com

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Quarry & aggregates production

Electric crushing and screening with Keestrack Keestrack says that its latest R2 impact crusher is available in both full electric ZERO, and conventional diesel/hydraulic drive variants. This highly mobile machine is mounted on tracks, allowing it to be deployed quickly while its compact size means it can be operated on sites where space is at a premium. The R2 can be used in city centres where high versatility and mobility are essential and with its electric plug-in drive,

can be used in areas with restrictions on engine exhaust emissions. The new impactor has a capacity up to 150tonnes/ hour and shares many features with the firm’s larger and well proven R3 impactor. The R2 has a 3m3 hopper with an integrated vibrating feeder measuring 3300 x 810mm and pre-screen measuring 1250 x 810mm. The machine has an asymmetric design to feed the material easy into its 860 x 730mm inlet, which features a

replaceable entry beam. The newly designed rotor has a width of 840mm and a diameter of 920mm and is made of Hardox steel for long life. The rotor has the same design concept as the bigger R3, R5 and R6 and is designed to minimise wear. Rotor speed can be adjusted by a hydrostatic drive to optimise product size. The impact aprons can be serviced from the top which eases maintenance.

www.keestrack.com

LIUGONG’S INNOVATIVE ALL-ELECTRIC DUMPTRUCK L

iuGong is setting the pace in the rigid dumptruck market with its introduction of a new, all-electric machine. The DR50CE truck is aimed at the 50tonne capacity class and features a loaded gross weight of 85tonnes. According to the firm, this self-charging truck has proved its capability in Norway’s demanding tunnelling and quarrying applications. According to Kim Massey, Zero Emission Manager of Rental Group, “At Rental Group, we considered ourselves experts in BEVs, yet the DR50CE has even challenged our understanding of what BEVs are capable of. Initially, we took a test machine on loan to assess its performance, but from the beginning, we were sceptical about its ability to completely self-charge on downhill hauls. I have to say, we have been amazed by just how powerful and efficient it is. It’s operating in one of the most challenging applications, yet it makes the job seem effortless. We thought we understood everything about BEVs, but the DR50CE has opened our minds to new possibilities.” The machine is one of several innovative new electric machines LiuGong is bringing to market, with the firm also introducing electric wheeled loaders and excavators and a grader. www.liugong.com

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CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

KOMATSU

Komatsu at bauma 2025: An extraordinary edition with groundbreaking innovations and unprecedented enthusiasm

unich once again lived up to its reputation as the beating heart of the earthmoving machinery industry, with bauma 2025 attracting an impressive 600,000 visitors from over 200 countries. For Komatsu, this fair proved to be a crucial platform to showcase its commitment to continuous innovation, groundbreaking machines and technologies designed to meet both current and future industry demands. Komatsu’s presence at bauma was marked by the debut of 13 new machines, with the all-new PC220LCi-12 excavator taking centre stage, making its first appearance outside of Japan. Building upon Komatsu’s decade of experience, and millions of operating hours in integrated machine control technology, this excavator offers customers new, completely unique, iMC 3.0 features. In addition to setting new standards of productivity and efficiency, the machine benefits from a completely new cab design focused on maximising operator comfort, and seamless connectivity solutions make digital jobsite transformation even easier. Another highlight were the new Dash 11 wheeled loaders WA475-11 and WA48511. These two new models are packed with unmatched power and fuel efficiency, enabled by a powerful, high-torque engine with an HMT transmission. The wheeled

ABOVE: Komatsu PC220LCi-12 in live demo at bauma 2025 BELOW: Komatsu WA475-11 and WA485-11 displayed at bauma 2025

loader also features significantly increased payload and bucket capacity, meeting EU Stage V emissions standards with a longlasting diesel particulate filter. “Our approach to developing the next generation of excavators and wheeled

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

loaders is deeply rooted in our ‘creating value together’ philosophy,” stated Komatsu. “We engaged directly with customers on their jobsites, carefully listening to their needs, and translating those requirements into tangible innovations at our technical centers. The overwhelming enthusiasm we witnessed from visitors at bauma 2025 validates the importance of this customer-centric approach. We are excited to bring these products to market, delivering exceptional customer value.” Beyond the individual machines, Komatsu’s presence at bauma was distinguished by its dynamic demo shows. Absolute eye-catchers were of course the exciting outdoor demo show featuring the electrically powered PC7000-11E hydraulic mining excavator in backhoe configuration. “We can say that our PC7000-11E was the most visually impressive equipment at the trade fair!” Komatsu states, “The visitors definitely felt the same way – the crowds of people who constantly gathered around it are proof of this.” Komatsu also differentiated themselves by hosting an indoor demo show featuring a fully electric line-up and charging globalhighways.com | aggbusiness.com

KOMATSU

ABOVE: A unique indoor demo show featuring a fully electric line-up and charging solutions RIGHT: Visitors interacting with Komatsu digital solutions at bauma 2025 BELOW: Komatsu outdoor demo show attracting thousands of visitors

solutions, a format that proved highly eﬀective in communicating the company’s strategic vision for sustainability. “The extremely positive response from the audience highlighted the growing importance of environmentally conscious solutions within the industry.” Digitalisation was another key focus for Komatsu at bauma. The company’s dedicated digitalisation booth attracted considerable attention, reﬂecting the industry’s increasing emphasis on datadriven solutions. “Our customers are not solely focused on the yellow metal; they are actively seeking ways to enhance

eﬃciency through digital tools,” Komatsu explained. “Komatsu is committed to providing scalable and adaptable digital solutions that empower businesses of all sizes to optimise performance through data-driven insights.” For Komatsu, bauma 2025 was an opportunity to connect with a global audience, share the company’s vision, and engage in meaningful dialogue with customers. “We want to bring the Komatsu brand to life for our international customers. bauma provided a unique platform for customers to meet their local distributors, interact directly with Komatsu

experts, and gain deeper insights into our products and solutions,” Komatsu added. “Furthermore, the event provided invaluable opportunities for us to analyse market trends and gather direct feedback from our customers, ensuring that we continue to refine our offerings and meet their evolving needs.” In conclusion, Komatsu reports an unprecedented level of enthusiasm from the market at bauma 2025, reinforcing the company’s confidence in its strategic direction and its commitment in delivering exceptional customer value. https://www.komatsu.eu/en

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OUR APPROACH TO DEVELOPING THE NEXT GENERATION OF EXCAVATORS AND WHEELED LOADERS IS DEEPLY ROOTED IN OUR ‘CREATING VALUE TOGETHER’ PHILOSOPHY

”

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CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Utility equipment & attachments

POWERFUL DRILLS FROM EPIROC

piroc is now offering its new DTH 5 hammers, which are designed to maximise efficiency and versatility in drilling work. The firm claims high penetration rates and long service life for the units, boosting performance and cost-effectiveness. Suited to high- and low-impact energy duties, the Epiroc DTH 5 hammers tackle any rock formation and configurations. High productivity with fewer interruptions

and reduced manufacturing and transportation needs help to lower CO₂ emissions and sustainability goals. The DTH 5 hammers allow operators to drill more/ shift, rebuild hammers up to three times with E-Kits from Epiroc, and allow a lower total cost of ownership (TCO). The units can be used with all leading brands of compressors and rigs. www.epiroc.com

SmartFlow for Bobcat’s R2-Series mini excavators

Bobcat’s new “groundbreaking” R2-Series 1-2 tonne mini excavator models are designed to boost customer productivity. The series includes the E16, E17z, E19 and E20z models, replacing the previous M-Series E17, E17z, E19 and E20z machines respectively, that were introduced in 2014. The R2-Series introduces several new features, notably its high-performance SmartFlow hydraulic system. This system uses a load-sensing pump bundled with a closed centre/flow-sharing main control valve. All of this is powered by a new engine, creating an engineering setup that is exceptionally sophisticated for compact machines of this size. This combination essentially provides the power on demand seen in larger excavators, ensuring continuously available power that improves precision and efficiency. The new mini excavators maximise hydraulic flow, while using minimum energy for operation. These changes allow the operator to tackle challenging jobs, while lowering fuel consumption by up to 18%. Bobcat also reduced the operating noise by up to 3dBA compared to the previous generation. This represents a significant decrease of 50% in sound energy, meaning a noticeably quieter machine on the jobsite.

www.bobcat.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

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Utility equipment & attachments

Cat is in the bag for ZQUIP and Leica ZQUIP and Leica Geosystems have collaborated on a prototype 8tonne excavator that is geospatially intelligent and powered by a swappable, zero-emission battery system. The modified CAT 308 concept excavator was successfully tested at a proving ground in France, noted ZQUIP, part of Moog Construction, and Leica Geosystems, part of Hexagon. The smart, clean vehicle is equipped with Leica Geosystems’ advanced machine control solution, which brings real-time data and precise design execution. Operators can optimise handling any

payload with these solutions as they will know, for example, the exact position of the excavator’s bucket. Powering the excavator with ZQUIP means customers can work without time limitations while reaching sustainability targets. “Combining Leica Geosystems’ 3D machine control technology with ZQUIP’s swappable power module now gives vehicle owners an intelligent machine that smartly manages resources for any given job, reducing the vehicle’s carbon footprint per tonne of dirt moved,” said Chris LaFleur, managing director of ZQUIP.

ZQUIP has designed its Modular Power System to deliver reliable, high-performance electric power to heavy machinery. Any construction machine outfitted with the system can exchange power modules with any other make or model of ZQUIP machine, ensuring flexibility across various types of heavy equipment. “Collaborating with ZQUIP enables us to advance the capabilities of construction equipment,” said Neil Williams, president of the machine control division at Leica Geosystems.

www.zquip.tech

BOMAG’S VERSATILE VIBRATORY PLATE B

OMAG says that its new BR 95 e round plate vibratory unit offers compact and powerful compaction solution. Designed for efficiency and ease of use, this electric unit suits use on projects with strict emissions requirements. The BR 95 e can carry out compaction tasks in confined spaces and is said to offer a reliable alternative to combustion engine models. The BR 95 e enables soil compaction up to a fill height of 25cm, matching diesel-driven equivalent models. The emission-free battery operation complies with strict emissions limits and enables the machine to be used in tunnels, buildings or deep trenches during pipeline and sewer construction. The electric drive eliminates the need for oil and filters, reducing oil consumption and maintenance costs. A specially designed V-belt guard minimises wear and extends service life. Equipped with the eP28 rechargeable battery, continuous operation of around 45 minutes is possible. And with BOMAG’s fast charger, the battery can be fully recharged in under two hours. An LED indicator provides realtime charge status, and battery replacement is tool-free, while the unit uses the same batteries as other equipment in the electric portfolio. www.bomag.com

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CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Utility equipment & attachments

WHEELED LOADER CONCEPT FROM CASE

ase has developed a concept wheeled loader to showcase new and developing technologies. The “Impact” is fully electric and features Case’s semi-autonomous “click & dig” system, but the most notable thing about the machine is its silhouette - it has no cab. It has been designed for remote operation. “We can imagine in the future that we can drive the machine fully automatically

from a kind of site control lounge,” explained Fabrizio Cepollina, head of construction for EMEA Case. “It could be interesting for dangerous areas such as demolition.” Case is working in partnership with several companies to develop a raft of digital tools, some of which are already being deployed in its latest machines: satellite positioning with sister company Hemisphere; autonomous and semi-

autonomous operation with Gravis Robotics; and AI technology such as realtime obstacle detection with Cyient. Among new Case machines which beneﬁt from digital enhancement are the CX38D compact excavator which deploys Hemisphere’s GNSS technology for realtime positioning and the 1021G+ X-DRIVE wheeled loader which incorporates click & dig automation. www.casece.com

Mecalac unveils new generation of 12-Series machines

Mecalac has launched the latest generation of its 12-Series wheeled excavator-loader machines. The France-based compact-machine manufacturer says the new three-strong range reflects its commitment to providing efficient solutions that simplify and accelerate work. The new models are the 12MSX, the 12MTX and the 12MRX, and Mecalac says the 12-Series stands out for its unique wheeled excavator-loader concept, offering versatility combined with exceptional performance and productivity. 64

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

The 12-Series machines can work outside and parallel to the machine footprint area and can be fitted with buckets of up to 750litres. More than a loader, the machines have 360° rotation, maximum dumping height and static loading thanks to their innovative kinematics. The machines offer versatility with the CONNECT quick coupler, Mecalac Tiltrotator compatibility and optimised ground-speed management independent of attachment feed. www.mecalac.com globalhighways.com | aggbusiness.com

EIEPTIO FBRSCR

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Interviews

Versatility is the key Bobcat product managers Robert Husar and Katinka Kincses explained some of the market developments for the firm

obcat is a leading company in the compact machine segment, having pioneered the skid steer loader, and versatility is the key to its equipment offering. Product managers Katinka Kincses and Robert Husar explained some of the firm’s key drivers in terms of developments to Bobcat’s extensive equipment and attachment ranges. Husar said that although the whole construction sector was hit hard by COVID-19, the firm continued to develop its range and he said, “We kept investing in technology.” Like its rivals Bobcat has recognised the need to invest in low-carbon technologies and the firm has developed electric machines for its range. Husar said that the firm has been working on electric drives for its telehandler models. These would also replace the hydrostatic drives with electric motors, increasing overall efficiency. Overall Bobcat is developing various technologies, depending on the product type and customer usage. He continued, “In terms of market acceptance, we know the electric machines do provide some value to customers.” However, sales of fully electric machines remain low at present, and he said, “If you look at the sales, it’s been a challenge to justify the investments.” Bobcat has recognised though that there will be an uptick in the market for battery electric machines at some point and he added, “You have to be ready for it.” He explained that electric equipment does have benefits in terms of safety as well as reduced working noise. However, he continued that customers do have

reservations with the residual value of electric machines and due to one factor in particular, “We’re seeing a lot of changes in battery technology.” Fuel usage of compact equipment such as mini excavators does not figure largely in the trend towards electric models for this segment, with regulations or subsidies having more of an effect on customer decisions. Husar commented that across Europe, there are now around 300 low emission zones, most of which are in cities. But he added that there are no unified regulations on low emissions requirements, meaning that supplying equipment to meet local demand can be a challenge. Bobcat has been investigating the potential for hydrogen as a fuel but both Husar and Kincses see this as a much longer term option. In the shorter term, alternatives such as HVO or synthetic fuels hold more potential and Husar said “HVO is popular in the Nordic countries.” The company is also investigating the potential for hybrids or fuel cell systems for excavators weighing in the 8-10tonne range, although the latter remains some way off as a cost-effective power solution. Kincses said that a key focus for Bobcat has been ensuring that its machines are truly versatile and can work efficiently with the wide array of attachments in the range. She said, “We offer over 100 attachments.” Kincses said that the firm has a strategy to ensure that its attachments are fully interchangeable. This means that a unit that is used most often on a compact tracked loader for example will also fit onto a telehandler or a compact wheeled loader if required.

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

According to Kincses, the key to this is the attachment control device. The attachment control device ensures the flow range is correct, while also enabling some other benefits such as with a planer unit for example, where the drum drive has priority over the other functions (side shift or side ski adjustment) thanks to the attachment recognition. Kincses said that Bobcat recognises that some customers may use attachments from other suppliers, however without the attachment control system they will not get the best possible performance out of their attachments. She said that Bobcat machines have been designed to be tool carriers, with numerous smart features, such as being able to adjust power to the track drives when a carrier is operating close to a kerb and preventing the loader from slewing for example. The roadworks attachment segment is of growing importance for Bobcat and she added, “Compact tracked loaders are becoming larger and more powerful.” And she explained that when fitted with planer attachments, “…are replacing small milling machines.” She added that Bobcat has seen a growing demand for compact tracked loaders in Europe. In the US, around 80% of the market would be for compact tracked loaders, with around 20% for skid steer loaders. However, she said that in Europe this would represent around 80% of the market for skid steer loaders and just 20% for tracked loaders in the past, adding that customers in Europe are slowly changing behaviour, resulting in a CTL industry growth of 38% last year. www.bobcat.com

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Attachments from Komatsu Utility equipment & attachments

Komatsu Europe is launching a static pulveriser, rotating pulveriser and demolition crusher - the latest additions to the Komatsu’s attachments range. Short cycle times are achieved by using large hydraulic components for maximised oil flow and a custom-made speed valve. On the mechanical side, the main areas of focus are strength and wear resistance. Exceptional performance is achieved by using Strenx 960 for the main structure, Hardox for protection plates and the use of alu-bronze bushings on the main hinge. Earlier, Komatsu introduced its sorting and demolition grapples, which have already proven to be valuable assets for the industry. With this latest launch, Komatsu continues to strengthen its offering, and more advanced attachments will be introduced over the coming year.

www.komatsu.eu/en

NEW EXCAVATORS AND DUMPERS FROM WACKER NEUSON

acker Neuson has added new excavators and dumpers to its product line. The DW10 dumper has a payload of 1tonne and the DW15 dumper has a payload of 1.5tonnes and both are said to oﬀer good performance on tough terrain coupled with versatility. The Wacker Neuson DV60 oﬀers an

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innovative skip exchange system. The quick and easy replacement of the skip expands the range of applications and the utilisation of the machine. For its zero-emission product portfolio, Wacker Neuson is oﬀering two new electric excavators: the EZ10e with a one tonne payload; and the EZ26e with a 2.6tonne payload.

Both mini-excavators are zerotail models designed without rear overhang, making them suited for confined construction sites or indoors. Wacker Neuson excavators have a wide range of attachments available. One example is the EW100 wheeled excavator, which is factory-fitted with the MiC 4.0 interface. The EW100 comes equipped with factoryinstalled automatic attachment recognition for MiC 4.0-compatible attachments. This system also automatically adjusts essential settings such as hydraulic pressure and flow rate. The operator can select other attachments individually on the display. The aim of MiC 4.0 is to become the standard for communication between attachments and construction machines. www.wackerneuson.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Utility equipment & attachments

SIMEX UPGRADES ART 1000

imex has launched the next generation of its ART 1000 attachment for in-situ cold recycling of asphalt roads. ART 1000 – GEN II beneﬁts from upgrades to its onboard electronics to provide more information to the operator, the addition of a Wi-Fi transmitter for remote monitoring, and some small design changes to make maintenance easier. First launched in 2022, Simex developed the ART 1000 to rejuvenate deteriorated roads, without the need for additional material or heating. As well as milling and crushing the road surface, the system adds a rejuvenator to the milled material to restore some of the properties of the aged bitumen in the asphalt – and returns it to the road for compacting. “With a small investment, the ART allows the life of a road to be extended without having to bring in new material for resurfacing, or the need to take any material away,” says Federico Tamburri, key account manager at Simex. With secondary and country roads in

many European countries in poor repair, Simex is in discussions with a major excavator manufacturer who sees its potential. The ART 1000 works by first milling material from the road, up to a depth of 100mm. It is mixed in the milling drum with a calculated amount of rejuvenator. In a second drum the material is crushed to the correct size before being returned to the road. A final phase sees the attachment run over the material on the road to give it a final mixing before it can be compacted with a roller. The latest generation includes a new video interface which displays real-time information such as linear metres completed, additive dosage and total additive consumption – which is also compiled into an end-of-day report. Simex software

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

adjusts the dosage of the additive according to the speed of advancement, with a series of LED lights which indicate when the ideal speed of travel has been reached. Simex has also made changes to the 100-litre additive tank so that it is easily removable and allows access to the crusher drum for cleaning. The grille in the crusher drum that determines particle size is also now easily removable for cleaning. To work in tandem with the ART 1000, Simex has also created the ST-ART 200 mini dozer, to spread the rejuvenated material. “We found that with the ART, several people were required to shovel the rejuvenated material into the right channel before it is compacted,” explained Tamburri. “This mini tracked dozer can be used to spread the material around.” www.simex.it

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Utility equipment & attachments

Indeco’s new IDC 70 jaw attachment Indeco has launched a heavyweight jaw attachment, the IDC 70. Designed for demolition of reinforced concrete structures, the jaw can be fitted on excavators of 70tonnes and above. Indeco spent six months developing the jaw, working to optimise its weight-topower ratio and adding features designed to reduce maintenance and increase productivity. Weighing in at 7200kg, 3.35m long and 0.65m wide, the IDC 70 has a maximum jaw opening of 1.8m, which the Italian manufacturer says beats rival products in the same class. The jaw, which rotates hydraulically through 360o, has a swivel mechanism that is completely sealed to protect it from dust. To increase productivity, the design of the IDC 70 includes a regeneration valve which opens the jaw within 3-4 seconds and closes it in 5-7 seconds under no-load conditions, says Indeco. The IDC 70 also benefits from Indeco’s fast-change teeth system, Indecobite. With a patent pending, the Indecobite system has been designed to make maintenance easier and to minimise downtime. Indeco now plans to add further models. “This is the first of a new line,” said Indeco global sales and marketing manager Michele Vitulano. “We are planning to introduce another three sizes … we will grow this family of products.” The first IDC 70 is due to start work on a project in Australia for the City Circle Group.

www.indeco.it

FAE GROUP’S MODIFIED REMOTE-CONTROLLED UNITS

AE Group has updated its remote-controlled unit (RCU) range so that the machines can accept attachments from any manufacturer. The plates to which the attachments are fitted now have standard skid-steer brackets. “This means that we can now use every kind of attachment on the market, making it more versatile,” said FAE Group sales director Davide Barratta. The RCUs can operate safely on slopes of up to 45o and were originally designed to carry a mulching attachment for land clearance. But they can also be deployed with a road planer attachment, said Barratta, to improve productivity and safety. “The machine can be controlled from the front rather than from the cabin which could give better control of the machine,” he said. “And, with a road planer, there is often a second worker in front of the machine, checking that it is moving in a straight line. That wouldn’t be

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needed with the RCU.” The first of the three multipurpose, remote-controlled tracked carriers, the 41kW RCU 55 was launched in 2022,

with the RCU 75 and RCU 120 released subsequently. The RCUs are already selling well for mulching applications, says Barratta, but

with the added flexibility of attachments, FAE Group hopes to see them used in a wider range of applications. www.fae-group.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Utility equipment & attachments

HYUNDAI CEE LAUNCHES ITS FIRST BATTERY ELECTRIC MINI EXCAVATOR

yundai Construction Equipment Europe is launching the HX19e, its ﬁrst battery electric mini excavator. The new model weighs in at 2,296kg when equipped with a full cab and large capacity battery pack. Hyundai CEE says the compact machine will provide the ideal digging solution for urban utilities, landscaping and gardening, tunnel and basement excavation and for many local authority tasks, such as cemeteries and sports facilities. The HX19e will be oﬀered with a choice of two lithium-ion battery packs, delivering 32kWh and 40kWh capacity, which is claimed to be almost double the capacity of some

competitor machines. The 40kWh battery will allow customers to work for up to 6.7 hours between charges, with a break time top-up delivering full shift useability. The machine is equipped with a widely used Type 2 connector, allowing customers to use existing EV charging infrastructure. The intelligent onboard charging unit can be used with 110V or 230V supply, oﬀering a full recharge time of 4.8 hours for the smaller 32kWh battery and six hours for the 40kWh. The HX19e is also equipped with a REMA DIN 320 connector, that permits rapid charging when 380V and 44V

supply is available. In this case a full recharge can take as little as 2 hours for the smaller battery and 2.5 hours for the larger model. The batteries power a 13kW electric motor that in turn drives an open centre hydraulic system. This delivers similar performance to Hyundai’s diesel-powered HX19A mini excavator, which is powered by a 12.1kW engine. The machine boasts the same 16kN bucket breakout force along with a slightly higher 9.4kN dipper arm breakout force. Maximum digging depth is 2,340mm and maximum digging reach is 3,940mm. www.hyundai-ce.eu/

Electric wheeled excavator innovation from Develon Develon unveiled its prototype BEV Zero-Emission 14tonne wheeled excavator, which is still in development. The machine is aimed at use in urban work and the firm plans to develop a line-up of various BEV products. The DX140WRE is intended to be the world’s first massproduced medium-sized wheeled excavator that can work for more than 8 hours on a single charge. This will allow it to be a replacement for conventional internal combustion engine machines. It has been designed to be able to perform a full day’s work on a single charge, without the need for additional charging. The battery capacity has been selected and installed on the machine to meet this purpose.

eu.develon-ce.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

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Utility equipment & attachments

SUNWARD FOCUSES ON ELECTRIC DRIVE

unward’s focus on electric machinery and solutions tailored for Europe was highlighted by its new compact yet powerful SWE 10FE mini excavator. Along with the SWE 20FE, it is ideal for urban and indoor projects, oﬀering zero-emissions and minimal noise. The SWE 10FED is a 1tonne unit with an EU Stage V motor that does more than simply align with the European Union’s transportation regulations. It is truly compact at 750mm wide. The machine can be safely transported on a small trailer with up to three buckets and a hydraulic breaker, while maintaining a total transport weight close to 1tonne. Sunward says that the unit has exceptional digging forces of over 9.4kN (bucket) and almost 5.8kN (arm), which easily rivals competitors’ 1tonne excavators. When it comes to its long-reach digging capacity, the SWE 10FED’s boom cylinder design provides a reach that’s over 2.8m long. All key components in Sunward excavators are carefully selected, from lithium-ion battery and three-phase asynchronous motor to hydraulics www.sunward.eu

globalhighways.com | aggbusiness.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Utility equipment & attachments

HYUNDAI’S GROUND-BREAKING HYDROGEN EXCAVATOR

yundai Construction Equipment says that its innovative HW155H hydrogen fuel-cellpowered, wheeled excavator is showing the industry how hydrogen could contribute to future carbon-free operation on construction sites. Digging and driving performance is said to match that of conventional diesel-driven machines. The ﬁrm is leading the ﬁeld with its radical zero-emission solution and according to a company spokesperson, “This machine is not a prototype any

more. It is production-ready. But the market is not ready for it yet.” The fuel-cell machine has been tested extensively in working applications and oﬀers a 12-hour operating time with its onboard fuel storage. However, operating times of up to 17 hours have also been achieved in some duties. The spokesperson continued, “We at Hyundai believe hydrogen will form a part in our future power needs.” And the ﬁrm is also ready with internal combustion engines that can

run on hydrogen. Hyundai says that its revolutionary, high-density storage system plays a key role because this can double the capacity of a conventional hydrogen tank, using a lower filling pressure, optimising space within the machine, reducing fill times and improving site safety. The firm’s novel fueldelivery truck has also been developed to deliver efficient and fast refuelling, which takes 10-20 minutes. The project to develop a fuel cell for the HW155H has

been a cooperation between Hyundai Construction Equipment and Hyundai Motor Company, which has a range of powertrain solutions for the automotive segment. Two cells have been designed, delivering 30kW and 50kW, with the HW155H using a combination of fuel cells to provide 70100kW. These fuel cells could be used in a range of machines, with the 15tonne wheeled excavator having been selected by Hyundai to trial the power system. www.hyundai-ce.eu

Versatile wheeled excavators from Hitachi Versatility is a key feature of Hitachi’s latest ZXW7 wheeled excavator models. The short-tail swing ZX135W-7, ZX175W-7 and ZX220W-7 are said to be able to handle a wide variety of applications. Attachments can be transported with the optional trailer package, and can be changed easily using the attachment support system. All three models can be equipped with two-piece booms to further boost versatility. The innovative HIOS hydraulic system increases front speed and achieves high levels of productivity, while low fuel consumption helps to reduce running costs. The all-new ECO gauge also helps to control fuel efficiency. The smallest model, the ZX135W-7, has the same engine as the larger ZX155W-7 and a compact 360° swing radius for use in confined spaces. The ZX175W-7 also has a high digging force and lifting capacity, boosting productivity. The wheeled excavators benefit from low noise levels and less vibration in the cab than the previous models. The view of the working area is maximised by large windows and the firm’s novel Aerial Angle camera system.

www.hitachicm.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

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ecalac has reinforced its position in sustainable construction with the launch of a new electric excavator model. The new eMWR wheeled excavator is joined by another new electric model, the eS900tele telescopic loader. These latest models mean than Mecalac now has two excavators, two swing loaders, and a site dumper in its emissions-free electric portfolio. The compact machines can handle all critical urban earthmoving tasks - digging, loading, and hauling - on a practical scale. Mecalac was bought by fellow French company Fayat in March, in a transaction which is expected to complete in the ﬁrst half of 2025. Alexandre Marchetta, Mecalac president, said he was unable to comment in detail on the acquisition because it is still in process but added Mecalac is very conﬁdent about the future and that the values of the two brands are very similar. www.mecalac.com

globalhighways.com | aggbusiness.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Utility equipment & attachments

MECALAC LAUNCHES NEW ELECTRIC EXCAVATOR

Utility equipment & attachments

VERSATILITY FOR NEW WHEELED EXCAVATOR FROM ATLAS

TLAS claims that its latest wheeled excavator has been redesigned and now benefits from increased power, boosting performance. The 135Wsr has a tail swing radius of only 1,620mm, a swing torque of 40kNm, and a slew speed of 9rpm. The 135Wsr weighs from 13.9-15.2tons and its Deutz diesel meets the Stage V emissions requirements and delivers 95kW at 2000rpm, providing a traction of 82kN, a top speed of 35km/h and good off-road mobility. In addition, it is highly fuel-efficient. The 135Wsr features an integrated

engine oil level sensor while refueling is now done from the ground without the need to access the excavator, which can now also be operated using synthetic fuels. A central lubrication point supplies lubrication for the upper carriage and arm equipment; as an option, a fully automated version of the central lubrication is available. Another option: the 135Wsr can be fitted with the first split dozer blade made by ATLAS. As the two halves of the blade can be moved independently, it adapts to uneven surfaces. For more flexibility, the machine is available with an outrigger for confined

work areas and is also the first ATLAS excavator with all-wheel steering and crab steering. The new model also has an advanced cab design with 360° visibility, which provides the operator with an unobstructed view for higher safety and more efficient operation. The efficient cab ventilation can keep the operator comfortable, providing clean air at the right temperature. The cab is designed to keep noises level low, with soundproofing providing a quieter workplace for the operator. www.atlasgmbh.com

Manitou in the fast (charging) lane Manitou has strengthened its electric recharging solutions with an external fast charger that kicks out 30kWh of power. It offers extended compatibility with Manitou’s MT range of telehandlers and the ME lift electric range of forklifts by guaranteeing a big 60% recharge of the battery in less than one hour. The recharger comes in an attractive but extremely durable case and has integrated lifting hooks and forklift pockets underneath to allow for easy transportation around a construction site. It meets the requirements of different markets with country-specific adapters. Availability starts in July 2025.

www.manitdou.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

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MB has developed a series of five demolition pulverisers, designed to fit excavators from 1.5tonnes up to 25tonnes. This is the first primary demolition attachment to be launched by the Italian manufacturer. “It is something our customers were asking for,” says Giulia Riboni, communications specialist at MB. “We have crusher buckets and sorting grapplers, but for primary demolition, pulverisers are needed. It’s not a new concept but it is something that was missing from our range.” The MB pulveriser range includes two models for lighter work, the MB-P160 and the MB-P380, and three heavy-duty models, the MB-PT650, the MB-PT1150 and the MB-PT1650. The pulverisers can be fitted with three different types of teeth: a crusher kit; a pulveriser kit; or a shear kit. The pulverisers are made of Hardox 550 which is high-hardness, abrasion-resistant steel plate designed for heavy-duty operations. The blades and teeth of the jaw can be reversed and interchanged to give longer life and less downtime.

Utility equipment & attachments

MB unveils demolition pulveriser range

www.mbcrusher.com

EARLY DAYS FOR MANITOU HYDROGEN-POWERED

s part of Manitou’s commitment to decarbonisation, the global French company is presenting a “concept” in hydrogen-powered rotating telehandlers. The MRT 2260 H2 prototype is a hydrogenpowered electric machine The special feature of this model is that it is powered by hydrogen through a fuel cell which guarantees zero-emission operation. The unit, based on an electric configuration, offers a lifting height of 22m and a load capacity of 6tonnes. Basically, the fuel cell recharges the battery which greatly extends the working day of the machine. Its design makes it easily removable because it replaces the diesel range-extender found on hybrid MRTs, explained Kevin Arnou, construction market director for product development. The unit’s modular design is the secret for flexible use. The hydrogen cell can be engaged permanently to a smaller battery whereby the battery is simply the medium for hydrogen energy to run the machine.

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Otherwise, the unit can have a larger battery and the fuel cell can be engaged at times to recharge the battery which is then used to run the machine.

Several prototypes are now being tested by customers. The real issue here, said Arnou, is not the technology. Rather, it’s the value chain of hydrogen

… meaning where to buy it, how to store it onsite, and how best to manage the safety implications. www.manitou.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

GLOBAL OUTLOOK CONSTRUCTION EQUIPMENT AND TECHNOLOGY

 Published June 2025  Print and digital  12th edition  Circulation in excess of 44,000 The GLOBAL OUTLOOK: Construction Equipment and Technology brings in depth expert views on the critical factors that todays users of construction equipment need to consider when specifying their machinery needs. Our team of specialist construction equipment writers join forces with industry experts to provide insights into the most important developments and opportunities facing the market.

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CONSTRUCTION EQUIPMENT AND TECHNOLOGY 2025

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UNIQUE CONTENT AND INSIGHT FOCUSED ON KEY TRENDS IN THE GLOBAL CONSTRUCTION EQUIPMENT AND TECHNOLOGY MARKET FROM THE INDUSTRY’S BEST-INFORMED AND MOST INFLUENTIAL SOURCES

Transformative power of standardisation p16 How recycled plastic-based modified asphalt mixtures perform at low temperatures

p20 Reactive modification of bitumen offers advantages over additives that work physically

Electric Avenue Colas puts Ammann’s eABG4820 electric paver through its paces in Strasbourg p18

p26 Visibility is the key parameter for efficient road markings, needed for human drivers and machine vision

Digitalisation and modelling for the Lower Thames Crossing

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Data for generating connected sites: Jennifer Thomson, CPO, MachineMax

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Structures

NEW CONTROL PANEL FOR CARMIX’S MOBILE CONCRETE MIXERS C armix, which manufactures selfloading mobile concrete mixers, has developed a new control panel which it is now supplying with its top-ofthe-range Carmix 3500 TC model. As well as aiding the operator, the control panel can be connected to a smartphone and to any location around the world via the cloud to provide information on the operation of the machine and its geo-location.

“The mix design information is stored in the computer, and can be updated from anywhere in the world,” said Carmix managing director Max Galante. Carmix’s system for weighing the components of a concrete mix diﬀers from all its competitors. Rather than using a shovel to weigh the diﬀerent materials, Carmix’s mixers have four electronic load cells in the drum

which the manufacturer says gives far more accurate measurements. Connectivity to the cloud also allows engineers at Carmix, or one of its dealers, to remotely diagnose any problems with the machine. “The dealers can also check the machine and schedule maintenance activities and organise any spare parts needed,” said Galante. www.carmix.com

PERI/Vemaventuri sensors add value PERI subsidiary Vemaventuri says that sensor solutions can positively influence the construction process. Sensors are used to facilitate decision-making on the construction site and save resources. Sensors can communicate the pressure exerted on the formwork during concreting as well as temperatures for determining the degree of concrete maturity to determining the water content in fresh concrete. Vemaventuri’s numerous types of sensors when combined with PERI systems offer added value.

www.peri.com

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Structures

DOKA’S UPLIFTING ROBOTIC DOKAXBOT S ustainability is a driving force behind Doka’s latest innovations, as the construction industry faces mounting pressure to decarbonise. Doka’s DokaXbot Lift is one such innovation, a semiautomated robot designed to transform repetitive and physically demanding tasks. Operated by remote control from the ground, the DokaXbot Lift ensures maximum safety and precision, compensating for uneven terrain and placing DokaXdek panels at heights of up to 5.7m. By significantly reducing setup times, the DokaXbot Lift streamlines workflows and enhances cost and time efficiency, showing the potential of automation to reshape construction practices. www.doka.com

Productive plant from Liebherr High output and versatility are claimed for Liebherr’s latest Mobilmix concrete plant. The largest model in the range is equipped with a 4m³ twin-shaft mixer, delivering high production rates. The plant features modular construction, which allows the user to suit plant configuration to the application and site dimensions. Because the components are modular, this also optimizes transport, reducing delivery times and assembly and commissioning. The modular design also ensures high parts availability. High performance is claimed and Liebherr says that improvements in drive technology cut energy consumption by up to 30%. Precise metering helps to boost weighing accuracy, allowing for a saving of up to 8kg of cement for every 1m3 of concrete produced, delivering significant gains in cost efficiency for the user.

www.liebherr.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

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Soilmec premiers Blue Tech Plus pilers Structures

Soilmec has launched its new Blue Tech Plus line of pilers with the aim of strengthening and implementing its main objectives: greater efficiency and lower emissions. The Italy-based manufacturer says the Blue Tech Plus line represents a significant step forward in drilling technology, offering enhanced efficiency and reduced emissions. It offers a solution with a diesel engine capable of delivering high-level performance with an eye on the environment. Soilmec says the major innovations are concentrated in the hydraulic system. In particular, the pump and distributor coupling system can manage the hydraulic oil delivery by optimising the energy demand. This solution enables the system to operate at higher pressures and with less oil in circulation. This has also allowed for a reduction in the oil-tank capacity, resulting in a further reduction in the total cost of ownership. Soilmec comments: “The advantages associated with the Blue Tech line remain unchanged: lower fuel consumption, quick conversion between various technologies, and more responsive and precise controls, with the possibility of customising the control responsiveness according to the operator’s preferences.”

soilmec.com

VEMAVENTURI SONO HUB

emaventuri has launched SONO Hub, a handheld device for its SONO solution for water-content determination of fresh concrete. SONO Hub allows for on-device W/C-value calculation, local and direct cloud data storage and analysis via smartphone connectivity.

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The SONO Hub’s instant watercontent ratio measurement and cloud integration redefine efficiency, ensuring compliance and longevity in every pour, said Aaron Lucid, concrete expert and channel manager at Vemaventuri, part of the Peri Group. The SONO Hub, equipped with IMKO’s

measurement probe, quickly measures the water-cement ratio in minutes, unlike traditional methods such as the Darr test. This ensures high concrete quality by allowing decision-makers to respond to undesired measurements and so reduce the risk of cracks and spalling through accurate

water-content control. It also simplifies quality control both onsite and in labs, making the process more efficient and reliable. Ultimately, using the SONO Hub helps extend the lifespan of concrete structures and thus contributes to sustainability.

https://vemaventuri.io

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Structures

PASCHAL GOES ULTRA-LIGHT P aschal is supplementing its NeoR range of lightweight, steel formwork panels with even lighter powder-coated aluminium panels.The new aluminium panel is 75cm x 150cm and weighs only 23kg. The permissible fresh- concrete pressure is 50kN/ m², whereby the evenness tolerances according to DIN 18202, Table 3, line 6 are observed. The NeoR strap 75 is used to connect the steel and aluminium panels quickly and securely, guaranteeing full compatibility. Meanwhile, the NeoR Multi Clamp 0-10cm has the same properties, which also incorporate plastic ﬁller pieces for residual dimension compensation to the nearest centimetre. Paschal says that the steel-aluminium connecting bolt provides a cost-eﬀective connection between steel and aluminium panels. This is inserted from the aluminium side and enables the NeoR aluminium panel to be connected to the steel panels of the NeoR or modular formwork. For small concrete surfaces or heights, the aluminium panel is ideally suited for use by hand if no crane is available or if it is not worthwhile to set up and dismantle a hoist. https://www.paschal.de/english

Versatile demolition machine from Develon Develon is now offering a wider range of Special Application demolition excavator models with the addition of its new 22.5tonne DX140RDM-7. This new machine shares features with the firm’s three larger demolition models, which range in weight from 31-71tonnes. Versatility is a key feature of the DX140RDM-7, which is said to offer multiple configurations. The machine can handle a 1.5tonne attachment at 16m, while its hydraulically-adjustable undercarriage allows stability when working at height, as well as ease of transport between sites.

www.eu.develon-ce.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

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Hitachi’s latest demolition range Structures

A joint venture between Hitachi and Kiesel Technology builds special application machines for demolition. The machines are made in Germany by KTEG and these include the KTEG 390HR, which is based on a Hitachi ZX350, and equipped with an extendable undercarriage, additional counterweight and tiltable demolition cab. The fixed mounted 23m high-reach boom allows an attachment weight of 3.5tonnes. The versatile multi-carrier KMC400P can be equipped with various fronts including high-reach demolition, super long front, tele-dipper, earthmoving or crane application units. The Boom Quick Connect system allows a boom change within minutes out of the cab. A robust and durable design, it can handle a range of jobs on demolition environments. The largest special application machine is the 180tonne KMC1200S, which suits large and challenging projects. It can handle a 3tonne attachment at 51m, 5tonnes at 44m or 15tonnes at 28m. A new main frame and slew ring provide heavy-duty design for durability and reliability.

www.hitachicm.com.eu

CIFA ADDS TO RANGE

ifa has added to its Energya range of electric plant with the new E10 concrete mixer. Pairing it with the new Mercedes-Benz eArocs 400 electric truck, Cifa offers the possibility of zero-emissions concrete delivery. Since the mixer and truck are powered independently from different batteries, the mixer could be combined with any type of truck, explains Cifa CEO Davide Cipolla: “It may be

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more practical for the mixer to be mounted on a diesel or gas truck, which would still mean it could be zero emissions on the jobsite.” While the pathway to wider electrification remains unclear, manufacturers need to provide lower emission solutions that are also viable for customers, says Cipolla, adding: “We need to find sustainable solutions that are sustainable for the market. It’s clear that the future in some way will be electric.

But on the jobsite there are constraints, maybe due to a lack of charging infrastructure or because the costs are too high.” In a handful of countries where there are government mandates or incentives, such as Sweden, Norway and the Netherlands, contractors are already deploying equipment from Cifa’s Energya range. For instance, the Energya K42E truck pump, which is powered by two electric motors, has been deployed on a city-

centre site in Amsterdam. However, developing the Energya range is important for Cifa because it allows the company to develop its expertise in electric plant. “Energya is a sort of laboratory that allows us to think into the future,” says Cipolla. “We understand that most markets are not ready now, but as a company, we need to think about it, we need to be ready for the future.”

www.cifa.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Structures

CATERPILLAR’S SAFER HIGH REACH DEMOLITION C aterpillar is expanding its range of ultra-high demolition (UHD) excavators with the introduction of the new 330 UHD model. Standard features for the 330 UHD include the Stability Monitoring System with light and sound indicators in the cab on the ultra-high front, as well as the Cat Payload and Cat Grade Control with 2D packages. As with other UHD

machines in the Cat range, the new model beneﬁts from heavyduty cab protection as well as a tiltable cab, providing a better view of the working area. Also joining Caterpillar’s line-up for the UHD range is the introduction of the Variable Angle Boom option on the 340 VAB, which is designed to cope with demanding demolition sites. www.cat.com

On track with Peri’s VCT Composite Track Building steel composite bridges faster and with higher quality concrete carriageway slabs is possible with PERI’s new VCT Composite Track. The system is already being used in Croatia and for construction of the new Thulba viaduct in Germany. Visitors saw

a replica of the impressive project in the PERI exhibition hall. The VTC Tunnel Formwork Carriage and the SB Brace Frame facilitate shuttering and striking processes through the use of hydraulic units and can be moved automatically, which speeds up and

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

simplifies tunnel construction processes considerably. Peri’s portfolio for tunnel construction has been expanded to include special engineering solutions and customised special machines, which includes KERN Tunneltechnik.

www.peri.com

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XCMG’s hybrid EV all-terrain crane Structures

Many of of XCMG’s latest machines machines feature new energy technologies, including the game-changing XCA60_EV, the world’s first hybrid all-terrain crane developed for Europe. The XCA60_EV allows for fully zero-emission lifting operating and dual-drive in jobsite transfer. The company said the XCA60_EV raises energy conservation and environmental protection to a new level. It has a maximum load capacity of 60tonnes and a 48m-long telescopic boom, sitting on a three-axle truck that can travel at a maximum 80km/h. Emissions standard is EU Stage V and maximum hoist height is 63m.

www.xcmgglobal.com

CIFA’S INNOVATIVE CONCRETE MACHINES

IFA is introducing three new concrete machines, as well as new models and solutions that simplify jobsite operations and boost

safety. Electric power is a key feature for machines being made available from CIFA in the future, with variants for Energya being made available that are electric.

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The firm is offering a new range of truck-mounted pumps with booms in the 20m segment, a new K31L truck-mounted pump with a 31m boom and a new shotcrete pump for underground operations called the Wombat. In addition, the firm is offering new options and features for machine control and operator safety. The Wombat has been designed to offer

high performance in applications such as tunnelling, while meeting the latest requirements for safety. Sophisticated controls are said to optimise working, productivity and quality. Meanwhile, the new K31L pump will meet market requirements for output and performance.

www.cifa.com.en

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

SPONSORED CONTENT

ADVANCED ENGINE EFFICIENCY FROM CUMMINS With more than 20 ratings from 400-700hp (298-522kW) and peak torque up to 2360lb/ ft (3200Nm), Cummins’ next-generation X15 helps off-highway OEMs deliver higher performance in a lighter, more compact 13litre-sized engine. The latest X15 offers up to 10% improved fuel economy versus its predecessor at comparable duty cycles. High-efficiency fuel injection enables precise combustion control at ultra-high pressures, while the optimised HE550 Wastegate turbocharger enhances response and altitude capability - supported by upgraded materials for durability. With less maintenance required and the removal of the EGR system contributing to lower total cost of ownership, the platform is built for longevity, offering a longer life before overhaul and greater productivity over time. Service intervals of up to 1000hours minimise disruptions, and a redesigned architecture allows the fuel filter and oil drain to be replaced together - streamlining maintenance planning. The X15 can integrate advanced telematics, supporting remote diagnostics, real-time alerts, and over-the-air (OTA) updates. These digital features reduce technician callouts and unplanned stops while ensuring timely, secure software updates. A compatible OEM gateway and participating telematics provider are required. The X15 is part of the Cummins HELM™ fuel-agnostic platform, developed to power

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

heavy-duty equipment like wheeled loaders, cranes, excavators, and air compressors. Using a shared base engine with tailored fuel and air-handling, it’s compatible with current and future fuels - hydrogen included.

www.cummins.com/engines/off-highway/

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Engines, emissions, cooling, filtration & silencing

BKT PUSHES TYRE EVOLUTION TO THE EARTHMAX B KT’s best-performing tyres are designed for maximum strength, durability, and safety even under the most demanding operating conditions, such as quarrying, mining and heavy construction projects. One of the real stars is the EARTHMAX SR 468, a large radial tyre speciﬁcally developed for trucks. Thanks to BKT’s advanced technology, this pattern has been designed to carry heavy loads while providing resistance against rock cuts and punctures. The innovative tread design ensures durability and high performance even under severe conditions. Another ﬂagship BKT product is the EARTHMAX SR 53 L-5, designed for

loading operations, underground mining, and demolition. Its extra-deep L-5 tread and the special cut-resistant compound ensure extended wear resistance, exceptional traction plus outstanding stability. Two of the other standout tyres from the Indian global oﬀ-highway machine tyre giant are the rigid dump truck (RDT)-suited EARTHMAX SR 48 and EARTHMAX SR 459 tyres. The former is an All-Steel tyre with a strong steel casing and square shoulder that make it extremely resistant to cuts and damage, improving traction and durability even in rocky environments. www.bkt-tires.com

Autonomous mobile charging solution from DIMAAG Offering a mobile charging solution, the Mobile Megawatt Charging System (MWCS) from DIMAAG-EV can deliver extra versatility for electric construction machines. The California-based firm has developed a novel rough terrain vehicle that can drive itself to charge electric machines when required. The firm says that the MWCS provides a fast, globalhighways.com | aggbusiness.com

and practical way to charge offroad electric work vehicles. This brings innovative technology in high-power fast charging on a mobile vehicle, offering versatility for customers. Targeted for use with heavy machinery such as construction or quarry equipment, DIMAAG’s MWCS offers the potential to address power supply challenges in the field.

The 4WD unit is effectively a giant booster battery on wheels according to the company. With 1MW capability, this can recharge an electric construction machine in just 15 minutes, while an operator takes a periodic break. The unit can then be recharged overnight for use again the following day. The firm says that the unit benefits from advanced thermal

management technology that boosts safety and life cycle to deliver improved total cost of ownership. The company also claims that its remote controllable vehicle offers manoeuvrability and can charge multiple machines, with autonomous control available as an option.

www.dimaag-ev.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Engines, emissions, cooling, filtration & silencing

Rehlko’s new KDI 1903TCR engine packs a punch Rehlko’s new KDI 1903TCR engine packs a big punch in a compact package, delivering 50kW of power and 250Nm of torque with three cylinders. “Our mantra is power density and torque density,” says Massimiliano Bonanni, general manager – product strategy at Rehlko. “We wanted to provide a three-cylinder engine capable of this level of power to meet the need of our customers to deliver more productivity within the same machine frame.” The KDI range includes three-cylinder 1.9litre engines which deliver a power output of 42kW and 225Nm torque and four-cylinder 2.5litre engines which deliver 56kW and 315Nm torque. The KDI 1903TCR sits in-between the two. The new engine would be suited to a wide range of construction equipment such as small excavators, skid steers, telehandlers or pumps. “The high power and torque densities mean that the machine can do more work within the same time window, and with more efficient fuel consumption,” says Bonanni. The KDI 1903 TCR incorporates Rehlko’s diesel particulate filter (DPF) technology, engineered to meet EU Stage V emissions regulations. The DPF enables efficient automatic regeneration, even at low rpm, says Rehlko. The engine can also run on hydrotreated vegetable oil (HVO) if required to reduce emissions and its carbon footprint in operation.

www.rehlko.com

NEXT GEN CUMMINS X15 FOR OFF HIGHWAY T he X15 engine from Cummins delivers more than just power and drivability for offroad machines, it offers reliability and operating cost reductions through a proprietary, prognostic-based, maintenance monitoring system says the manufacturer. Millions of miles of testing data has been analysed by Cummins engineering experts to allow the new engine to deliver life remaining forecasts on engine consumables including oil, oil filter, stage 2 fuel filter, DPF, and urea filter. Cummins says that the new engine offers the longest service intervals in the industry. The engines come with first-fit connectivity from the point of sale through Acumen, Cummins’ smart computing hardware, or via an OEM telematics device. These first-fit devices offer immediate access to Cummins’ Connected Solutions …a full suite of digital capabilities.

There is also remote diagnostics with real-time monitoring of fault alerts and predictive insights for Cummins engines to reduce unplanned downtime. Meanwhile, over-theair programming allows optimisation of the engine’s performance by updating software and parameters remotely. When there is downtime, however, Guidanz is Cummins’ allin-one digital servicing technology suite. It helps increase service bay productivity, repair speed and workflow management. To help drivers operate more efficiently, the X15 Performance Series offers EX powertrain features such as Predictive Shifting and Dynamic Power with the Endurant Transmission to give you the best of both worlds when it comes to performance and efficiency. www.cummins.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

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More Power. Simpler Integration. Lower Operating Cost. Over 20 ratings that range 400-700 hp (298 to 533 kW) and peak torque up to 2360 lb.-ft. (3200 Nm). Less weight and a smaller package size, with the same base engine across various emissions. Reduced fuel consumption, easier maintenance, all optimized with telematics.

Learn More

Next Gen X15 Off-Highway

Engines, emissions, cooling, filtration & silencing

VOLVO PENTA DRIVES NEXT STEPS IN ELECTRIFICATION V olvo Penta has highlighted its battery-electric platform for construction, emphasising its battery energy storage (BESS) subsystem. The engine manufacturer says it delivers dependable power through its core pillars: proven combustion engines; purpose-built electric drivelines; and integrated battery energy storage subsystems. Volvo Penta’s scalable and modular BESS subsystem enables OEMs and system integrators to seamlessly integrate and deploy electric power to meet energy needs in construction. The same high-performance, energydense battery technology used in Volvo

Penta’s electromobility drivelines now powers its BESS subsystem - designed for reliable performance, durability, and resistance to dust and corrosion in tough environments. Volvo Penta’s BESS subsystem enables system integrators and BESS manufacturers to create tailored solutions for everything from mobile, temporary power applications to permanent infrastructure at electric sites. This provides a ﬂexible, robust and scalable foundation that customers can seamlessly adapt to their business needs and meet growing energy demands while maintaining productivity and uptime.

As the energy transition evolves, high-efficiency combustion engines remain crucial for off-highway and power generation applications. Volvo Penta says it is committed to the industry’s path to net zero, supporting renewable fuels like HVO as well as advancing hydrogen dual-fuel technology (such as the one on its Stage V D8 platform). These innovations align with stringent emissions regulations while ensuring reliability and performance, aimed at contributing to a more sustainable future for off-highway and stationary power applications. www.volvopenta.com

Perkins 2606-E13TA engine claims market-leading power density The new 2606-E13TA engine from Perkins delivers a marketleading power density according to the firm. This 13litre unit delivers similar outputs to earlier generation 15litre and even 18litre single turbo engines. According to the company: “We have worked with the customers to find out what they need.” The engine features a narrow design with the geartrain at the rear and the alternator mounted directly on the block. Increased uptime, reduced downtime and easier servicing mean that the total cost of ownership has been reduced. Service intervals have increased to 1,000 hours. Benefitting also from a variable geometry turbo, the engine can deliver from 340-515kW and is HVO ready, with the potential for alternative fuels such as methanol, ethanol and hydrogen. Meanwhile, the improved 904 J-E36TA unit now offers a maximum power rating of 106kW, with a power density increase of 6% and a torque increase of 3%. The firm is also working on its six-cylinder 1206 engine, being developed as a multi-fuel project trialling ethanol, methanol, biomethane and hydrogen. According to a Perkins spokesperson: “It’s in the test cell right now and is one year into a three-year programme.”

www.perkins.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

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Chinese firm Triangle Tyre is offering a new and improved product for the wheeled loader market. The latest 29.5R25 from the firm Is said to be both durable and long lasting, delivering effective traction in tough working conditions. The tyre features a 3-Star Rating TL559S+ L5 and is said to be designed for wheel loaders operating in both surface and underground applications. This three-star rated tyre can cope with heavier loads than its two-star counterpart, offering greater impact resistance, wear performance and load capacity. Featuring deep, robust treads, the TL559S+ is ideal for severe applications. The new tyre is being made available as the firm boosts its position in the European market. Triangle Tyre says it has been further developing its product range to meet the demands of both original equipment (OE) and replacement markets.

Engines, emissions, cooling, filtration & silencing

Triangle’s durable loader tyre

www.triangle.com.cn

JOHN DEERE POWER SYSTEMS SHOWCASES ‘A NEW ERA IN POWER’ J ohn Deere Power Systems (JDPS) says it is ushering in ‘a new era in power’ with its comprehensive range of power solutions, emphasising innovation, sustainability, and customer-focused design. JDPS says that its comprehensive engine lineup includes next generation engines. This includes the JD4, JD14, and JD9 engine that provides more power than the existing John Deere PSS 9litre engine and offers streamlined integration, making it ideal for a wide range of construction applications. The optimised JD9 builds on the proven performance of the existing 9litre engine to offer lower complexity and installation costs while maintaining the renowned John Deere quality and reliability. Whether it is with purpose-built engines for a range of construction needs or optimised versions of trusted models, JDPS is dedicated to providing its customers with reliable, powerful, and efficient solutions for the future of construction. www.deere.com globalhighways.com | aggbusiness.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Engines, emissions, cooling, filtration & silencing

DEUTZ OFFERS D WIDE RANGE OF DRIVE SOLUTIONS

eutz offering innovative and comprehensive solutions to meet customer requirements. These include engines powered by diesel, hydrogen, and biofuels such as HVO (hydrotreated vegetable oil) to hybrids and fully electric drives, battery components and gensets, and digital innovations in the service business. Deutz CEO Sebastian Schulte, commented: “The construction sector is undergoing a shift toward greater climate neutrality. We want to play our part in this huge task by offering the optimum solutions for the specific requirements of our customers. In this context, it’s all about achieving the right mix. Electric drives offer users in the construction sector an efficient and eco-friendly solution.” Deutz offers wide range of drive solutions for construction He said: “We also firmly believe that the internal combustion engine is here to stay for some years yet, most notably in heavy-duty applications. When run on hydrogen, modern biofuels, or in hybrid systems, where DEUTZ combustion engines serve as range extenders for battery-electric drives, combustion technology is already able to contribute to decarbonisation.” All Deutz engines are approved to run on HVO. The firm is offering an efficient internal combustion engine, the Deutz TCD 3.9/4.0, developed to deliver a powerful and reliable solution for the off-highway segment that can cope with the most challenging conditions. Distinctive features of the all-rounder are its high efficiency and power output range of 75-129.4kW. Numerous options make it modular and suitable for a wide range of applications. The hydrogen-powered series production engine is part of the Deutz New Technology segment. The Deutz TCG 7.8 H2 is the first hydrogen combustion engine to be EU Stage V certified. www.deutz.com

Hydrogen power from JCB JCB Powertrain has developed a working combustion engine fuelled by hydrogen with the firm’s team of 150 engineers working on the £100 million project for over three years. The company has already produced more than 130 evaluation engines which are powering backhoe loaders, Loadall telescopic handlers and generator sets. The hydrogen engine will also be suitable for applications across many industry sectors. The company is also offering a complete JCB Powertrain model. This complete driveline package, based around the company’s popular 448 Stage V engine, is available to original equipment manufacturers (OEM) as a single unit, or as individual components, to suit specific machine requirements. JCB has secured rulings from 11 licensing authorities across Europe allowing the engines to be used commercially in machines. Realworld testing of JCB’s hydrogen equipment on customers’ sites is now at an advanced stage.

www.jcb.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

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Interviews

Rehlko: new brand and new leadership Rehlko’s new president of engines, Eric Fontaine

ric Fontaine joined Rehlko as president of engines in January 2025, not long after the business was rebranded from Kohler. “I was impressed with the spirit of innovation and the products we have, together with the high quality of the engines,” says Fontaine of Rehlko. “For our products, within the package we provide, we really are best in class, especially around torque and power density.” He also pays tribute to the talent and enthusiasm of the Rehlko engine team. Global investment company Platinum Equity became the major shareholder of Kohler Energy in May 2024, with the Kohler Company remaining as a minority shareholder while retaining the Kohler name. The rebranding to Rehlko -which is an anagram of Kohler - was announced in September 2024.

Fontaine came to Rehlko from electricmotor and power-transmission-component manufacturer Regal Rexnord Corporation, where he was vice president of the Industrial Components Division. With a background in the US navy, Fontaine says that he hopes to bring the leadership and discipline skills he gained in his early working life to Rehlko’s engine business. One of the challenges facing Rehlko is its global footprint, with production sites in the US, Italy, Mexico, and China which all have diﬀerent ways of working, says Fontaine. He wants to put more rigorous processes in place and identify best practice so that it can become standard practice around all Rehlko’s engine operations. “There is a lot of complexity in large organisations and issues around how they pass and process information,” he

says. “I want us to be more focused on operational excellence and customer service and be better aligned so that we can do a consistently better job and deliver value for customers.” For customers that should mean faster responses to queries and questions and faster deliveries of engines, says Fontaine. Innovation will still be a focus for Rehlko, although Fontaine hopes to bring more rigour to this too, referencing the Japanese continuous-improvement methodology, Kaizen. “There are times when you can get out of sync if, at a high level, you don’t have clear objectives and focus,” says Fontaine. “When the twentieth really interesting thing comes along, we need to step back and focus on the top ﬁve.” www.rehlko.com

“

WE REALLY ARE BEST IN CLASS, ESPECIALLY AROUND TORQUE AND POWER DENSITY

”

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CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

Engines, emissions, cooling, filtration & silencing

BONFIGLIOLI’S ELECTRIC DRIVES FOR PAVERS AND ROLLERS H aving developed its first electric drives more than 10 years ago for industrial applications, Bonfiglioli is now adapting the technology to manufacture electric drives for road construction equipment. The manufacturer has developed a range of electric motors for mobile equipment, including pavers and rollers, which it calls the BPM series. The permanent magnet

synchronous motors it deploys are the most efficient on the market, says Massimo Palomba, e-mobility sales and business development manager, mobility and wind industries for Bonfigloli. They have an efficiency of up to 98%, compared to 40 to 60% for hydraulic motors. “Electrification is not only about getting away from fossil fuel, it is about reaching for better efficiency,” says

Palomba. “Because an electric powertrain is more efficient than a hydraulic one, it consumes less resources.” In a bid to fight off competition from lower cost suppliers from China and Japan, Bonfiglioli is looking to become a solutions supplier – rather than a component one. To that end it acquired electronics manufacturer Selcom so that it can now provide elements

such as PCB boards and power converters in-house. “By making the right combination of components, we are raising a technological barrier against our competitors,” says Palomba. “If we only supply mechanical components, they can be changed. If we are supplying a whole system, it becomes more difficult to replace things.”

www.bonfiglioli.com

John Deere and KREISEL develop KBP63 battery pack John Deere and KREISEL Electric are offering a prototype battery pack designed for seamless integration with off-highway machinery. The prototype KBP63 battery pack features a flexible and modular architecture. It uses KREISEL’s immersion cooling technology, which provides active thermal management for optimal performance, safety and improved lifespan. KREISEL battery technology is actively being used in the field across a range of applications and industries, including, agriculture, road building, construction, onroad and marine. In addition to the battery packs, John Deere is also developing a comprehensive charging ecosystem featuring KREISEL’s battery technology to provide versatile charging options with both stationary and mobile solutions for a variety of jobsites.

www.deere.com

CONSTRUCTION&ROADTECHNOLOGYLIVE bauma 2025

globalhighways.com | aggbusiness.com

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