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PACK EXPO Chicago SHOW DAILY—Wednesday Oct 21

Page 1

OCTOBER 21, 2026

WEDNESDAY

SHOW DAILY

SUSTAINABILITY P. 10 • EDUCATION P. 20 • PAVILIONS P. 30 • NEW PRODUCTS P. 48

NEWS BRIEF

Finish Strong— PACK EXPO Scavenger Hunt and Keep Looking Ahead The PACK EXPO Scavenger Hunt transforms the show into a dynamic, interactive journey and offers the chance to win $1,000. To participate, attendees will need to download the PACK EXPO International Mobile App, sponsored by ProMach (Booth S-3630), and enter the unique codes found at each of the 10 show specialty areas located within the four buildings of McCormick Place. Once attendees complete all 10 stops, they will be entered to win $1,000. Three winners will be selected.

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The SEW-EURODRIVE, Inc. (Booth S-3783) team gathers with PMMI Vice President Andrew Dougherty (center) as the company is recognized for 95 years in business.

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PMMI President Jim Pittas (center) and PMMI Vice President Andrew Dougherty (right) congratulate Lako Tool & Manufacturing (Booth S-3662) on 50 years in business. From left: Scott Smith, John Bialecki, Jim Pittas, Bret Ranc, and Andrew Dougherty.

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DOWNLOAD THE MOBILE APP

And Navigate the Show with Ease

Scan to Get the App Mobile App Sponsored by:

It’s hard to believe we’ve reached the final day of PACK EXPO International 2026. Over the past three days, we’ve seen the packaging and processing community do what it does best: Solve problems, exchange ideas, build relationships, and look ahead. Thank you to our exhibitors, attendees, association partners, speakers, and sponsors who have helped make this week possible. Congratulations as well to this year’s Technology Excellence Award winners. These awards recognize innovations in Food/Beverage, General Packaging and Processing, and Sustainability, and the winners were selected by you—the PACK EXPO International community. Yesterday morning’s Packaging & Processing Women’s Leadership Network Breakfast was another

Jim Pittas, President & CEO, PMMI highlight of the week. Col. Nicole Malachowski’s perspective on leadership and professional growth reinforced the importance of creating opportunities for talented people to grow, lead, and make their mark on our industry. That makes today’s focus on students especially fitting. Throughout PACK EXPO International, students have been able to experience our industry firsthand through the PACK Challenge (Booth W-26000), Future Innovators Robotics Showcase (Booth W-28000), sponsored by Schneider Electric, Students PACK the EXPO, student tours, and the —Continued on page 4

Malachowski Packs 2026 TEA Winners PPWLN Event Announced Expectations are always high for the annual Packaging & Processing Women’s Leadership Network (PPWLN) networking breakfast, and yesterday didn’t disappoint as hundreds took advantage of the free opportunity to network among their peers while hearing from featured speaker, Nicole Malachowski, a retired U.S. Air Force colonel, combat veteran, and the first woman pilot to fly with the U.S. Air Force Thunderbirds. Drawing on a career built on breaking barriers and leading through uncertainty, Malachowski shared

The people have been heard, and the winners of the 2026 Technology Excellence Awards are in. After tallying thousands of votes cast in person, on the official show mobile app, and online at packexpointernational. com, PACK EXPO attendees and exhibitors chose the best of the best in three categories: Food/ Beverage, General Packaging and Processing, and Sustainability. PACK EXPO International show producer PMMI thanks all exhibitors who submitted innovative, cutting-edge products for consideration, and all showgoers who took the time to evaluate the finalists and vote for the winners. See page 6 for this year’s winners.

—Continued on page 4

Your southeast hub for packaging and processing

april 12-14, 2027 / Atlanta, GA Georgia World Congress Center Registration Now Open packexposoutheast.com


Visit Us N-6106

PACKAGING & FOOD TECHNOLOGY

Sauce/Jam Processing Line

INGREDIENT PREPARATION. MIXING & COOKING. STERILIZATION. FILLING. SEAMING. END-OF-LINE. Sauce/Jam Packaging Line

Processing

Weighing

Filling

Bagging

Wrapping

Capping

Labeling

Cartoning

Forming

Packing

Palletizing

Tube Filling

Canning & Kegging

Bottle Filling

Blow Moulding

Conveying

Inspection

Optical Sorting

X-Ray

TurnKey

foodtech.atsautomation.com


NEWS BRIEF

WED SHOW DAILY 4

OCTOBER 21, 2026

Throughout PACK EXPO International, students have been able to experience our industry firsthand. The future of packaging and processing depends on our ability to inspire young people, provide meaningful educational opportunities, and show them the tremendous range of careers available in our industry. —Finish Strong—and Keep Looking Ahead, Continued from page 1

PMMI Vice President Andrew Dougherty presents an anniversary plaque to Kate Rome of Rome Grinding Solutions (Booth LU-7347) as the company celebrates 50 years.

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Confectionery professionals can connect throughout the day at the Candy Bar Lounge (Booth S-2583), a dedicated networking destination in the Confectionery Pavilion (South Hall), hosted by the National Confectioners Association and sponsored by Syntegon Packaging Technology (Booths S-3514, W-26038).

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Student Lounge. Today, the Amazing Packaging Race, sponsored by SICK, Inc. (Booth N-5913), takes over the show floor as university engineering students race between exhibitor booths, completing challenges based on real-world manufacturing scenarios. Programs like these matter. The future of packaging and processing depends on our ability to inspire young people, provide meaningful educational opportunities, and show them the tremendous range of careers available in our industry. Through the PMMI Foundation, scholarships, education partnerships and workforce initiatives, PMMI is committed to helping build that future. There is still plenty of time to learn and explore today. The show floor is open until 3 p.m., with educational sessions continuing at the Innovation Stage (Booths N-4570, N-4580, and N-4585), Food and Beverage Processing Innovation Stage (Booth LU-7764), Industry Speaks (Booth N-4544), Sustainability Central (Booth W-52060), presented

by Packaging World (N-4550) and sponsored by EFP, LLC (Booth W-45060). Use these final hours to revisit an exhibitor, ask one more question, make one more connection, or investigate a technology you may have passed earlier in the week. As PACK EXPO International 2026 comes to a close, I hope you leave Chicago with new ideas, valuable connections, and practical solutions you can put to work. We look forward to welcoming PACK EXPO International back to Chicago in 2028. But you don’t have to wait that long to reconnect with the PACK EXPO community. Join us April 12–14, 2027, in Atlanta for PACK EXPO Southeast. Thank you for being part of an incredible week—and, more importantly, for being part of the community that continues to move packaging and processing forward. Safe travels, and we’ll see you at the next PACK EXPO!

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—Malachowski Packs PPLWN Event, Continued from page 1

Ask the Experts Stations Take advantage of personalized assistance from industry experts ready to help you find answers to your toughest challenges. Located in Lakeside Upper Hall, Booth LU-6000, at the PMMI Booth in the North Hall (Booth N-4550), and in the West Hall Lobby.

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PMMI Vice President Andrew Dougherty presents an anniversary plaque to Kevin Stipp of Busch Vacuum Solutions (Booth S-4029) as the company celebrates 50 years.

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a practical and inspiring perspective on resilience, adaptability, and succeeding in the face of challenges. Her keynote at the PPWLN Breakfast offered attendees new perspectives and tools for personal and professional growth. Now in its 10th year, PPWLN was established to support the recruitment, retention and advancement of women in the packaging and processing workforce. The PPWLN Breakfast is proudly supported

by PPWLN Gold Sponsors: Morrison Container Handling Solutions (Booth N-4906) and ProMach (Booth S-3630), and their PowHER Women’s Resource Group; Silver Sponsors: BW Packaging (Booth S-2100), Dassault Systèmes (Booth N-5972), Duravant (Booth S-3714), Plexpack Corp. (Booth S-2004), Ryson International Inc. (Booth S-3920), and Septimatech Group Inc. (Booth N-5945); and Benefactor Sponsor: Schneider Electric.

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Visit Us N-6106

PACKAGING & FOOD TECHNOLOGY

Vertical Bagging

High-Performance Pouch Filling

Combination Weighing

Takeaway Scale

Tray Forming with Glue

Pallet Handling

Spiral Conveying

TableTop Scale

Flow Wrapping

Bag Uncuffer (Vacuum)

Tube Filling

Fold & Tuck Tray Forming

Robotic Pick & Place Packing

Vertical Transfer

Optical Sorting

foodtech.atsautomation.com


NEWS BRIEF Recycle at PACK EXPO International 2026 Dow is the Official Sustainability Sponsor and Sponsor of Show Floor Recycling at PACK EXPO International 2026. Use the bins throughout the show to properly dispose of waste and recyclable materials.

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WED SHOW DAILY OCTOBER 21, 2026

6

Three Winners Named in Technology Excellence Awards

Voting closed at noon yesterday for the Technology Excellence Award (TEA) competition, which honors technology never seen before at a PACK EXPO. Show goer votes narrowed the field of nine finalists down to three winners, one in each category. Congratulations to this year’s best of the best!

PMMI Vice President Andrew Dougherty congratulates the Dykema family of Campbell Wrapper Corporation (Booth S-1700) on 80 years in business.

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Food/Beverage Sustainability General Packaging & Processing

Colorcon FILAMATIC (Booth S-3114) celebrates 75 years of business. The Rosen family joins PMMI President Jim Pittas (center) to mark the milestone.

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OneLock™ AllinOne Closure Booth Number: W-23070

Amcor Rigid Packaging Solutions

DecoFusion™ 100% PCR Tube Booth Number: S-3500

Mitsui Chemicals America

TAKELAC WPB 341: Advanced Water-Based Barrier Coating Technology Booth Number: W-15107

CONTENT Sean Riley | Senior News Director David Bacho | Creative Director

ADVERTISING Banner Engineering Corp.’s (Booth N-5345) Darin Stotz, Chris Hince, and Scott Behnke are recognized by PMMI Vice President Andrew Dougherty on the company’s 60th year in business.

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PMMI Vice President Andrew Dougherty congratulates Mike Weickert of Nercon Conveyor Systems (Booth S-2138) as the company celebrates 50 years.

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sales@pmmimediagroup.com Reggie Lawrence | Director, Vice President, Sales, rlawrence@pmmimediagroup.com Lara Krieger | Senior Manager, Print Operations, lkrieger@pmmimediagroup.com Janet Fabiano | Financial Services Manager, jfabiano@pmmimediagroup.com

PMMI MEDIA GROUP David Newcorn | President Elizabeth Kachoris | Vice President, Digital Jen Krepelka | Senior Director, Digital Media Amber Miller | Director of Marketing Joan Jacinto | Director, Ad Tech and Search Angie Szerlong | Director of Industry Strategy

PMMI Media Group

500 W. Madison, Suite 1000, Chicago, IL 60661 • Web: www.pmmimediagroup.com

PMMI The Association for Packaging and Processing Technologies

12930 Worldgate Dr., Suite 200, Herndon VA, 20170 • Phone: 571/612-3200 • Fax: 703/243-8556 • Web: www.pmmi.org


WED SHOW DAILY 8

OCTOBER 21, 2026

Taking the Heavy Lifting Out of Depalletizing

Daifuku Intralogistics America (Booth N-4861) will showcase its RDS robotic depalletizing system at PACK EXPO International 2026, highlighting how automation can increase throughput, reduce labor needs, improve workplace safety, and enhance operational efficiency. The manufacturing, packaging, and distribution industries face mounting pressure to increase throughput, reduce reliance on labor, improve accuracy, and adapt to changing customer demands. As operations become more complex, automation is no longer just a competitive advantage. It is becoming a critical component of sustainable growth. That is why Daifuku Intralogistics America (Booth N-4861) is exhibiting at PACK EXPO International 2026 and showcasing innovative automation technologies designed to help organizations optimize material flow from receiving through outbound operations. One highlight of their booth will be the RDS (Robotic Depal System), a powerful robotic depalletizing solution designed to automate one of the most labor-intensive processes in manufacturing and distribution.

Many facilities still rely on manual depalletizing, which can create bottlenecks, increase labor needs, and expose employees to repetitive lifting. As production volumes grow and workforce challenges persist, automated depalletizing has emerged as a practical solution for improving safety, consistency, and throughput. At PACK EXPO, visitors will have the opportunity to explore how Daifuku’s robotic depalletizing technology can: • Increase processing speed and throughput • Reduce manual labor requirements • Improve workplace safety • Support consistent material handling performance • Adapt to changing production demands • Enhance overall operational efficiency The RDS platform is engineered to help facilities maintain productivity while creating a more resilient and scalable operation. Whether your facility handles food and beverage products, consumer packaged goods, industrial products, or other packaged materials, robotic depalletizing can play a key role in streamlining inbound and end-of-line processes.

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WED SHOW DAILY 10

OCTOBER 21, 2026

PACK EXPO International 2026 Connects Manufacturers with Practical Sustainability Solutions New PMMI research finds more than 82% of end users are actively pursuing sustainability as the show brings together technologies, education, and expertise to support measurable progress. With sustainability now shaping equipment specifications, material selection, and operational decisions across packaging and processing, PACK EXPO International 2026 will give manufacturers a one-stop destination to compare sustainable packaging technologies, learn from experts, and find solutions that support measurable environmental and business goals. The need is clear: more than 82% of end users say they are actively engaged in sustainability adoption, according to 2026 The Ripple Effect: CPG Sustainability and the New OEM Spec Sheet, a new report from PACK EXPO International show producer PMMI, The Association for Packaging and Processing Technologies (Booth N-4550). “Manufacturers have moved beyond asking whether sustainability matters; they are now determining which investments can deliver measurable environmental and operational results,” says Jim Pittas,

president and CEO of PMMI. “That’s why PACK EXPO International 2026 gives them one place to compare technologies in operation, learn from experts, and identify practical solutions for their businesses.” PACK EXPO International 2026 features 2,700-plus exhibitors and tens of thousands attendees from 40+ vertical markets. As the largest and most influential packaging and processing trade show in North America, the event gives attendees unmatched access to machinery, materials, automation, and sustainability-focused solutions in action. Key sustainability-focused destinations and tools at PACK EXPO International 2026 include: Innovation Stages (Booths N-4570, N-4580 and N-4585) — Three stages will feature fastpaced, 30-minute sessions fromled by top suppliers and technical experts, offering practical insights into the latest advances in packaging machinery, materials,


11 automation, digital tools, and real-world applications. Sustainability-focused sessions include: • Sustainable Load Stability: Reducing Plastic Without Sacrificing Performance • Packaging Sustainability Myth Busters: Beliefs that Brands Still Get Wrong • Navigating EPR: Source Reduction Strategies and the Levers Brand Owners Can Pull in Flexible Packaging • Flexible Packaging That WOWs Consumers: Material That Excites, Surprises, and Delights Sustainability Central (Booth W-52060) — Presented by Packaging World (N-4550) and sponsored by EFP, LLC (Booth W-45060), this dedicated education hub will feature expertled presentations, case studies, and trends shaping sustainable packaging. Attendees will learn how material choices, system design, and operational changes can reduce environmental impact while supporting business goals. Thought leaders and innovators will share strategies to help attendees improve recyclability, advance circularity, reduce environmental impact, and stay ahead of customer and regulatory demands. Sessions include: • Design for Recyclability is Required by Law. Are You Ready? • Advancing the Circular Economy: How Collaboration Delivers Value • Protect the Product, Reduce the Footprint • 2026: The Year EPR Stopped Being Optional Reusable Packaging Learning Center (Booth LU-6645), sponsored by the Reusable Packaging Association — This educational stage gives attendees a practical look at how reusable packaging systems are being implemented across supply chains. Session topics include the State of the Industry 2026, technology AI & leveraging Data, public policy and retail automation. Reusable Packaging Pavilion (Upper Lakeside Center), sponsored by the Reusable Packaging Association — Here, show attendees can explore reusable packaging systems from members of RPA and uncover solutions designed to reduce waste, improve durability, streamline logistics, and deliver measurable supply chain cost savings. Sustainability Solutions Finder — This online tool helps attendees locate vetted PACK EXPO Green Exhibitors that offer eco-friendly materials, components, machinery, and services. Attendees can search by sustainability attribute, package type, or solution category.

Mixed Palletizer SMART AUTOMATION FOR MIXED-PRODUCT PALLETIZING

Streamlined palletizing: RI20 with industrial robot arm handles 15 kg at 12 cycles/min. Compact and mobile: adapts easily to recipe or line changes. AI-driven palletizing: Mixed Palletizer handles various box sizes without preset patterns. Easy-to-use: unique hardware and HMI ensure smooth operation.

SEE YOU AT:

Showcase of Packaging Innovations® (Booth W-42004), sponsored by Smurfit Westrock (Booth S-2820) — This special show-floor display features awardwinning packaging designs from around the world, including formats that push the boundaries of sustainability, recyclability, and material efficiency. In addition, Dow is the official sustainability partner and sponsor of show-floor recycling. Dual-stream recycling and trash bins will be placed throughout every exhibit hall. “Achieving sustainability goals requires more than a single material or technology; it takes a systems-level approach,” Pittas says. “PACK EXPO International gives manufacturers the opportunity to see how packaging design, equipment, reusable systems, and operational improvements can work together to reduce environmental impact while strengthening performance and long-term competitiveness.” No other event delivers hands-on experience on this scale—with more technology, machines in motion, suppliers on-site, and access to expertise than anywhere else. PACK EXPO International is the industry’s most efficient platform to evaluate equipment, identify emerging trends, and make informed investment decisions—all in one place.

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BOOTH S-2501

Visit FlexLink to discover more!


WED SHOW DAILY 14

OCTOBER 21, 2026

PMMI Honors 10 NextGeneration CPG Innovators

Inaugural CPG NexGen Award winners are delivering measurable advances in automation, productivity, sustainability and packaging to transform how CPG products are made. From deploying automation that dramatically increases production capacity to developing sustainable packaging systems and AI-powered tools that deliver significant cost savings, a new generation of consumer-packaged goods (CPG) professionals are changing how products are made and packaged. Show producer PMMI, the Association for Packaging and Processing Technologies (Booth N-4550), is recognizing 10 of these rising innovators as the inaugural winners of its CPG NexGen Awards at PACK EXPO International.

“CPG manufacturers are navigating enormous change; from automation and workforce pressures to sustainability, digitalization, and evolving consumer expectations,” says Jim Pittas, president and CEO, PMMI. “These 10 professionals aren’t simply preparing for that future; they’re helping create it through solutions that are delivering measurable results today.” The CPG NexGen Awards recognize emerging leaders at CPG and end-user companies for leadership, innovation, and technical expertise.


15 The 2026 CPG NexGen Award winners are:

•C harlotte Ashcraft

Senior manager, packaging & graphics development, Just Born Quality Confections — Led a packaging redesign that helped drive a multi-million-dollar investment in new technology.

•H ayden Bivens

Packaging engineer, PepsiCo — Is modernizing a weight-verification system across 1,400+ machines and 34 facilities, with an estimated $800,000 in annual productivity savings.

•M att J. Fitzpatrick

Packaging engineering manager, Saint-Gobain — Advanced digital packaging systems supporting sustainability, carbon tracking, and regulatory reporting.

•A llie Helton

Director of operations, Wyandot Snacks — Led automation that tripled weekly production capacity to more than 1 million pounds while achieving 98% uptime.

•R aianna O’Toole

Global packaging innovation lead, Kenvue — Advances sustainable refill systems and innovative packaging across multiple consumer categories.

•C had Sienknecht

Production manager, Trisco Foods LLC — Increased production output 75% while reducing labor requirements 50% and material costs 44%.

•H annah Swilling

Engineer III, Tyson Foods — Has managed multi-million-dollar capital projects, including a processing project completed in approximately 100 days.

• Scott Turner

Senior engineer, packaging, Edwards Lifesciences — Delivered packaging innovations generating approximately $1 million in savings while reducing material use and package size.

• Supradeep Vankayala

Lead design engineer, R&D, Becton Dickinson — Developed a PFAS-free, recyclable, and sterilizable packaging solution and helped prevent the rejection of approximately 2 million products.

• Ann-Marie Willis

Senior engineer, NPD operations, Mary Kay Global — Created an AI-powered NPD tool that contributed to more than $1.4 million in documented cost avoidance.

As part of their recognition, the winners each received a fully hosted VIP experience at PACK EXPO International 2026. The experience includes show registration, round-trip airfare, hotel accommodations, networking and professional development opportunities, and a private show-floor tour with fellow winners. “PACK EXPO International is all about bringing together the people, ideas and technologies that are moving our industry forward, so it’s an exciting place to celebrate the inaugural CPG NexGen Award winners,” says Laura Thompson, vice president, trade shows, PMMI. “These rising professionals are already delivering impressive results within their organizations, and we’re thrilled to recognize their accomplishments while giving them the opportunity to experience the innovation, connections, and possibilities PACK EXPO International has to offer.”

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WED SHOW DAILY 16

OCTOBER 21, 2026

Built on Proven Platforms: ProMach’s Robotics & End of Line Division Serpa (Booth S-3856), Rennco (Booth S-3860), Wexxar Bel (Booth S-3750), and Quest (Booth S-3660) introduce new automation, sustainable packaging, and end-of-line solutions.

ProMach (Booth S-3630), a comprehensive provider of complete processing and packaging solutions, showcases new technologies from across its robotics and end-of-line portfolio at PACK EXPO International 2026, highlighting innovations designed to help manufacturers improve productivity, optimize floor space, advance sustainability initiatives, and increase operational flexibility. Attendees can visit ProMach for live demonstrations from Serpa, Rennco, Wexxar Bel, and Quest, each featuring next-generation automated solutions built on their proven platforms to address some of the industry’s most pressing packaging challenges.

Product Overview: Serpa

Serpa will debut its new P200-P Integrated Case Packer-Palletizer, a single-frame solution that combines case packing and palletizing in one compact system. Built on Serpa’s proven P200 platform, the machine was developed for manufacturers looking to automate their end-of-line operations while minimizing floor space and labor requirements.

P200-P The integrated design delivers more than 40% footprint savings compared to traditional standalone case packing and palletizing systems while maintaining the ease of operation, efficient changeovers, accessibility, and product handling capabilities P200 is known for. While initially designed for pharmaceutical applications, the solution is also suited for nutraceutical, medical device, and consumer packaged goods (CPG) manufacturers depending on speed requirements. “Manufacturers continue to face increasing pressure to maximize production within existing facilities,” said Caden Johnston, Vice President of Sales for Serpa. “The P200-P helps customers recover valuable floor space with one compact solution while delivering the reliability, flexibility, and ease of maintenance they expect from Serpa equipment.”

Rennco

Rennco will showcase its new 301 Paper E-Commerce System, a sustainability-forward vertical bagging solution designed for e-commerce and fulfillment operations seeking alternatives to traditional packaging. The system’s seam-sealing technology enables reliable processing of heat-


17 reducing operator involvement. The BEL 300 platform can process up to five different case sizes simultaneously at speeds up to 25 cases per minute. The IPAK FS100 flange sealer is designed for corrugated tray applications across a brand range of industries, including protein, poultry, agriculture, snack foods and other operations where packaging integrity is especially critical. The system combines a servo-driven tray advancement with pneumatic active flap-folding technology to deliver precise, consistent seal

IPAK FS100

—Continued on page 18

301 Paper E-Commerce System sealable paper materials, while its right-size bagging capability automatically adjusts package dimensions to reduce material consumption and dimensionalweight shipping costs. The system supports fiberbased recyclable packaging for products that can fit into a 18 x24-in. bag and integrates with warehouse management systems, barcode scanners, and printand-apply labeling technologies. “Companies are looking for practical ways to improve sustainability without sacrificing operational performance,” said Zac Schiller, Director of Engineering, “The 301 Paper E-Commerce System helps customers transition to paper-based packaging so they can reduce packaging, optimize shipping efficiency and profitability, and advance their sustainability goals.”

Wexxar Bel

Wexxar Bel will showcase two new solutions at the show—the BEL 300 XL Fully Automatic Random Case Sealer and the IPAK FS100 Fully Automatic Flange Sealer. The BEL 300 XL brings the proven capabilities of the BEL 300 platform to larger case formats, automatically detecting incoming case dimensions and adjusting on the fly without manual intervention or changeover delays. Designed for high-mix packaging environments, the machine helps manufacturers handle multiple case sizes on a single line while maintaining throughput and

BEL 300 XL


WED SHOW DAILY 18

OCTOBER 21, 2026

Together, these advanced technologies reflect ProMach’s ongoing commitment to helping manufacturers solve complex packaging challenges and meet evolving customer demands through innovative automation, integrated systems, and sustainable packaging solutions.

—Continued from page 17

quality, while helping manufacturers reduce labor associated with improperly sealed trays. Capable of running up to 20 trays per minute, the FS100 was developed to address common industry challenges such as tray failures during palletizing, distribution and retail handling while simplifying operation through user-friendly controls and color-coded changeovers. “As manufacturers face increasing pressure to improve efficiency while managing a growing variety of packaging formats, reliable automation becomes more important than ever,” said Sander Smith,

Product Manager at Wexxar Bel. “The BEL 300 XL and FS100 are designed to help customers improve throughput, reduce operational complexity and maintain package quality from production through distribution.”

Quest

Quest will demonstrate Flexible One, a fully integrated packaging platform that combines primary packaging, secondary packaging, and end-of-line automation into a single coordinated solution. Featuring Quest’s QX250 robotic case packer and QB321 robotic palletizer, the system addresses key manufacturing challenges including labor shortages, product complexity, floor space limitations, and evolving production demands. The QX250 can handle up to 30 cases and 180 products per minute while accommodating multiple case and flexible package formats, while the QB321 palletizes up to 24 cases per minute and features recipe-driven controls that allow operators to create, store, edit, and recall pallet recipes with ease. The integrated robotics architecture supports rapid changeovers, multiple package formats, and recipe-driven controls that simplify operation while increasing line flexibility and performance.

“Manufacturers need automation solutions that can adapt as quickly as market demands change,” said Erik Grinnell, Vice President of Automation at Quest. “Flexible One combines robotics, integration and packaging expertise from Quest and other ProMach brands, into a single solution designed to support long-term operational growth.” Together, these advanced technologies reflect ProMach’s ongoing commitment to helping manufacturers solve complex packaging challenges and meet evolving customer demands through innovative automation, integrated systems, and sustainable packaging solutions.

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WED SHOW DAILY 20

OCTOBER 21, 2026

Show Floor Education Offers Insight from Industry Insiders Scan the QR Codes below or visit the show app sponsored by ProMach (Booth S-3630) for descriptions, times, and locations.

Cutting-Edge Ideas in the Spotlight At the Innovation Stage (Booths N-4570, N-4580 and N-4585), leading suppliers and technical experts deliver fast-moving, 30-minute sessions that highlight important breakthroughs in packaging machinery, materials, automation, digital tools, and more. It’s your chance to learn what’s coming, how it works, and how other companies are putting these ideas into practice. Innovation Stage session topics include: • Key Trends in Inventory Management: Insights from 2026 Supply Chain Planning • The ROI Is Already There: How to Pay for End-of-Line Automation with Operational Gains • Beyond the Visible: Orchestrating the Digital Pulse of Packaging Manufacturing

• Empowering Every Engineer: AI-Driven Programming • The Future of Maintenance: What High-Performing Packaging Plants Are Doing • Building the Future of Industrial Operations, Today • Demystifying Sunrise 2027 • Award-Winning Sustainable Redesign

Strategies and Solutions for a More Sustainable Packaging Future At Sustainability Central (Booth W-52060), presented by Packaging World (N-4550) and sponsored by EFP, LLC (Booth W-45060), thought leaders and innovators share strategies to help you improve recyclability, advance circularity, reduce environmental impact, and stay ahead of customer and regulatory demands. Explore breakthrough ideas and practical solutions for achieving your company’s sustainability goals. Sustainability Central session topics include: • Design for Recyclability is Required by Law. Are You Ready? • Advancing the Circular Economy: How Collaboration Delivers Value • Protect the Product, Reduce the Footprint • 2026: The Year EPR Stopped Being Optional • Building Regulatory Confidence: Food-Grade PCR for Flexibles


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Actionable Insights for Food and Beverage Manufacturers Food and beverage processing professionals can learn about new processing technologies, smarter line design, material handling improvements, and strategies for maximizing production efficiency at the Food and Beverage Processing Innovation Stage (Booth LU7764). Walk away with ideas you can apply immediately to streamline production, improve food safety, reduce waste, and integrate new tech. Food & Beverage Processing Innovation Stage session topics include: • Why Great Robotic Automation Begins with Great Vision • Resetting Performance in Packaging: Competing in a Lower-Growth, Higher-Volatility World • Implementing a Drainage Evaluation Program for Pathogen Control and Operational Excellence • Data Without the Downtime: The Value of Non-Invasive Sensors • Integrating AI into Your Plant Operations • Designing Packaging Lines for Change: Robotics That Adapt as Fast as Food and Beverage Markets • Clean Label Meets Food Safety with High Pressure Processing (HPP)

Thought Leadership for Packaging & Processing Decision-Makers Attendees of the Industry Speaks (Booth N-4544) stage will hear from experts representing every corner of the packaging and processing industry as they share insights to help you anticipate change and make better decisions. These 30-minute sessions examine timely topics such as equipment specifications, supply-chain resilience, sustainability mandates, and futureready manufacturing strategies. Gain compelling insights on market dynamics, regulatory shifts, emerging technologies, and evolving supply-chain demands. Industry Speaks session topics include: • Where Industry Meets Innovation: Sustainable Packaging in Practice • Label Ready: Navigating Ever-Evolving Food Label Regulations • The EPR Evolution & How IoPP EPR AI Is Helping Brands & Packaging Vendors Win • From Ambition to Action: Making Packaging Sustainability Progress Real • Top Packaging Policies Impacting Your Business • Amazon Transparency and GS1: Democratizing Unit-level Serialization for Every Brand and Printer

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WED SHOW DAILY 22

OCTOBER 21, 2026

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Practical Guidance for Building a Reusable Packaging Program Be sure to visit the Reusable Packaging Learning Center (Booth LU-6645), a two-day education program featuring live presentations and panel discussions on reusable packaging. The Learning Center provides a stage for experts to introduce and demo new products, present research and case studies, and share insights on the most pressing topics facing the industry today, from navigating compliance and scaling reuse infrastructure to measuring ROI and overcoming adoption barriers. Reusable Packaging Learning Center topics include: • State of the Industry 2026 • RPA Panel: Technology, AI & Leveraging Data • RPA Panel: Public Policy • Upstream Next-Gen Reuse Corridor • RPA Panel: Technology-Enabled ROI Use Cases • RPA Panel: Retail Automation • 15th Annual Excellence in Reusable Packaging Awards


WED SHOW DAILY 24

OCTOBER 21, 2026

PMMI’s 2026 State of the Industry Reveals Market Drivers Amidst growth manufacturers navigate AI, labor challenges, SKU proliferation, sustainability pressures, and changing investment priorities. PMMI, The Association for Packaging and Processing Technologies (Booth N-4550), recently released its 2026 Packaging State of the Industry Report, which finds the U.S. packaging machinery market reached an estimated $11.7 billion in shipment value in 2025, with food accounting for approximately 44% of the total. The report also finds Canadian domestic packaging machinery shipments reached approximately $1.2 billion in 2025, up 3.6% from 2024, underscoring continued opportunities across the North American packaging machinery market.

Key Findings from the 2026 Packaging State of the Industry Report • U.S. packaging machinery shipment value reached an estimated $11.7 billion in 2025. • Food remained the largest U.S. end market at approximately 44% of the total, with food machinery shipments estimated at $5.1 billion in 2025 and projected to reach approximately $7.1 billion by 2031. • Canadian domestic packaging machinery shipments reached approximately $1.2 billion in 2025, up 3.6% from 2024, and are expected to approach $1.4 billion in 2027. • The U.S. was Canada’s largest source of packaging machinery imports in 2025, accounting for 30%, while 91% of Canadian packaging machinery exports were destined for the United States. • SKU proliferation, emerging AI applications, workforce constraints, sustainability and regulatory requirements, and rising input costs are among the forces influencing equipment decisions.

2026 PACKAGING MACHINERY STATE OF THE INDUSTRY

U.S. PACKAGING MACHINERY SALES AND GROWTH

SHIPMENT VALUES 2025

VALUE OF

CAGR

IN 2025

OVER 2024

$11.7 BILLION 2.3% $11.7 BILLION DOMESTIC

ESTIMATED VALUE OF

$13.0 BILLION IN 2027

$3.8 BILLION IMPORTS

$688 MILLION EXPORTS

MACHINERY TYPES 2025

$2.5 BILLION CONVEYING, FEEDING & HANDLING

END-USER INDUSTRY SEGMENTS

$2.1 BILLION CARTONING, MULTIPACKING & CASE PACKING

2025

$1.7 BILLION BAGGING, POUCHING & WRAPPING

$5.1 BILLION FOOD

$1.4 BILLION OTHER END-USER SECTORS

$1.3 BILLION FILLING, CAPPING & CLOSING

$1.7 BILLION BEVERAGE

$1.4 BILLION PHARMACEUTICALS

$997 MILLION INSPECTION & TESTING

$1.5 BILLION HOUSEHOLD, INDUSTRIAL, & AGRICULTURAL CHEMICALS

$628 MILLION PERSONAL CARE, TOILETRIES, & COSMETICS

$1.0 BILLION PALLETIZING & LOAD STABILIZATION $908 MILLION CODING, LABELING, PRINTING & READING $622 MILLION SPECIALTY EQUIPMENT $523 MILLION TRAY, CLAMSHELL & BLISTER

CANADIAN PACKAGING MACHINERY SALES AND GROWTH

SHIPMENT VALUES

VALUE OF

CAGR

IN 2025

OVER 2024

2025

$1.2 BILLION 3.6% $1.2 BILLION DOMESTIC

ESTIMATED VALUE OF

$1.4 BILLION IN 2027

$504 MILLION IMPORTS

$550 MILLION EXPORTS

KEY MARKET TRENDS 2025-2031

HIGH IMPACT BIG DATA & AI

MEDIUM IMPACT SHIFTING BUYER BEHAVIOR

LOW IMPACT USED MACHINERY & ASSET PRESERVATION

While the U.S. packaging machinery market U.S. REGULATORY LANDSCAPE PRODUCT VIRALITY OBBB: ACCELERATED DEPRECIATION reached an estimated $11.7 billion in shipment value, RISING COST OF GAS CARBON EMISSION GOALS BY MAJOR PLAYERS food machinery shipments alone totaled an estimated $5.1 billion and are projected to reach approximately PMMI connects consumer goods companies with manufacturing solutions through the world-class PACK EXPO portfolio of trade shows, PMMI Media Group and PMMI Business Drivers. $7.1 billion by 2031. Beverage, pharmaceutical, and This report was produced by PMMI to provide an overview of the packaging machinery market, highlighting key statistics and trends by other key end markets are also expected to continue industry segment and machine type. Source: PMMI’s 2026 Packaging State of the Industry Report. generating opportunities for packaging machinery Learn more at pmmi.org and packexpo.com and pmmimediagroup.com. suppliers. At the same time, the industry is being transformed development, PMMI. “The Packaging State of the Industry Report provides the by changing consumer behavior and manufacturing priorities. Interviews conducted data and market intelligence companies need to understand where the industry is for the study point to SKU proliferation, emerging AI applications, workforce headed and where the strongest opportunities are emerging.” constraints, tighter capital discipline, sustainability and regulatory requirements, and rising input costs as some of the most important forces influencing equipment decisions. Social-media-driven demand and changing consumer preferences are How Fast Is the Canadian Packaging accelerating the need formachinery capable of frequent changeovers and handling a Machinery Market Growing? greater variety of package formats, including single-serve and grab-and-go options. The report provides a complete view of equipment demand and market “Packaging and processing companies are being asked to do more SKUs, more dynamics across North America. Canadian domestic packaging machinery formats and more automation; all while maintaining productivity and making shipments reached approximately $1.2 billion in 2025, up 3.6% from 2024, and are every capital investment count,” says Jorge Izquierdo, vice president, market expected to approach $1.3 billion in 2026 and $1.4 billion in 2027. Food represents


25

The Packaging State of the Industry Report provides the data and market intelligence companies need to understand where the industry is headed and where the strongest opportunities are emerging.

technical

electrical communication

the largest Canadian end market, accounting for 43.6% of 2025 machinery value. The data underscores the deeply connected nature of the North American market. Canada imported approximately $504 million in packaging machinery in 2025, with the U.S. representing its largest source at 30% of imports. Canada exported approximately $550 million in machinery, with 91% of those exports destined for the United States.

control

What Is Driving Packaging Machinery Investment?

One of the clearest themes in the report is manufacturers’ growing need for flexible, adaptable automation. More SKUs, shorter runs, changing package formats, and greater product variety are pushing manufacturers away from dedicated equipment toward systems designed for faster changeovers and greater operational flexibility. At the end of the line, case erecting, packing, and sealing are increasingly converging into integrated systems, while robotic palletizing is gaining traction in applications with frequently changing SKUs, case sizes, and pallet configurations. Persistent labor challenges are adding urgency to automation investments. Palletizing, for example, remains a prime target because of the repetitive and physically demanding nature of the work. Robotic systems and cobots are providing manufacturers with a broader range of options to improve throughput, ergonomics, and workforce utilization, although cost, speed, and integration requirements continue to determine which technologies are best suited to individual applications.

www.multi-conveyor.com

How Is AI Being Used in Packaging and Processing?

Artificial intelligence is also beginning to move from concept to practical application. Early use cases identified in the report include capturing institutional knowledge from retiring employees, developing specifications using previous projects, assisting with real-time troubleshooting, and generating content. Rather than replacing technical expertise, these applications are emerging as tools to augment an increasingly constrained workforce.

How Are Sustainability and Regulation Affecting Packaging Machinery?

Sustainability and regulation are creating another layer of complexity. Extended Producer Responsibility policies and restrictions on single-use plastics are influencing material choices and packaging design, increasing demand for machinery capable of accommodating a broader range of substrates and formats. Manufacturers are also showing greater interest in modular and upgradeable systems that allow operations to adapt as regulations and material requirements evolve.

Where Can Manufacturers See These Packaging Trends in Action? The trends identified in the 2026 Packaging State of the Industry Report move from data points to working solutions at PACK EXPO International 2026, where packaging and processing professionals can see firsthand how equipment suppliers are responding to the industry’s most pressing challenges. “The State of the Industry tells you what is changing; PACK EXPO International lets you see how the industry is responding,” Izquierdo says. “There is no substitute for seeing equipment run, comparing technologies side by side, and having conversations with the suppliers developing solutions for these challenges.”

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Maximize Your First-Time Experience

PACK EXPO International newcomers benefit from the First-Time Attendee Lounge (Room S-102), sponsored by ProMach (Booth S-3630), a dedicated space offering guidance and networking. The First-Time Attendee Lounge is a hub for starting the day right and maximizing the PACK EXPO experience. Holders of a First-Time Attendee badge can access this exclusive lounge and receive: • Personalized guidance: Knowledgeable show staff are on hand to help locate exhibitors, recommend sessions, and create a plan to tackle the show floor. • Search the Show kiosks: Quickly find the solutions and suppliers that align with your goals. • Comfortable seating and refreshments: Enjoy free coffee, tea, and charging stations to recharge yourself and your devices.

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Accelerate Your Growth with the New SMB FastTrack To support small and medium-sized businesses, the program highlights exhibitors and educational sessions tailored to their needs.

Small and medium-sized businesses (SMBs) now have a powerful new way to connect, learn, and grow. At PACK EXPO International 2026, SMB FastTrack connects you with suppliers offering special financing, discounts, and services that make it easier to adopt the latest packaging and processing technologies. Exhibitors will display SMB Friendly icons on their online exhibitor listing and as a physical sign in their booth onsite. The show floor education will feature an SMB track. Sessions will cover topics like AI, automation, digital manufacturing, food safety, robotics, supply chain, sustainability, tariffs, and workforce. These SMB-friendly educational sessions will be available throughout the show, designed to help small businesses navigate growth, funding, and operational excellence in the packaging and processing industries. Scan the QR Code to find educational sessions that are SMB Friendly.

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WED SHOW DAILY 28

OCTOBER 21, 2026

METTLER TOLEDO Introduces LightningBuild Program for Four-Week Delivery

New LightningBuild program helps food and pharmaceutical manufacturers quickly meet changing production demands while maintaining quality and inspection performance. METTLER TOLEDO Product Inspection Group (Booth S-2122) introduces its LightningBuild program, which delivers select product inspection systems from purchase order to the customer’s dock within four weeks. The program is launching with the X12 LightningBuild x-ray inspection system and the C31 LightningBuild checkweigher, both on exhibit for the first time at PACK EXPO. Available at no additional charge, LightningBuild is designed for food and pharmaceutical manufacturers that need to start, expand or adapt operations quickly. “Timing is one factor many manufacturers cannot control, especially in seasonal production or contract packaging. Their production window opens when it opens, and the equipment has to be there and ready to go,” said Tom Koshy, Sales Director at METTLER TOLEDO Product Inspection. “LightningBuild lets our customers commit to a schedule instead of working around a lead time. Our team’s decades of experience informed exactly what configurations we could offer and how to assemble them this quickly. Now, we take real pride in delivering these systems in four weeks or less, setting a new benchmark for turnaround time in our industry.” LightningBuild is ideal for seasonal processors that may need additional inspection capacity as harvest volumes and timing evolve, as well as for co-packers responding to new customer contracts, package formats and production schedules. Other applications include replacing equipment after an unexpected outage and receiving equipment before a fiscal-year budget deadline. METTLER TOLEDO assembles each LightningBuild system to order. The company supports the shortened delivery schedule through standardized engineering processes, targeted inventory management and coordinated production planning. Each system undergoes the company’s standard testing and quality checks before shipment. The X12 LightningBuild is an entry-level x-ray inspection system for small- to medium-sized packages in food and pharmaceutical applications. It detects dense contaminants including metal, glass, stone and bone and can perform package integrity checks. The C31 LightningBuild is an entry-level inline dynamic weighing system for food and non-food manufacturing. It replaces manual spot checks with 100% inline weight control, helping manufacturers reduce product giveaway, comply with net-weight regulations and lower operating costs. LightningBuild is available in the United States, Canada and Latin America. Shipping outside the United States may require additional time for transit and customs clearance, depending on the destination. METTLER TOLEDO plans to expand the program to additional product inspection models in the future.

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WED SHOW DAILY 30

OCTOBER 21, 2026

Targeted Innovation One Pavilion at a Time These dedicated spaces make it easy to navigate the show floor, zero in on targeted solutions and compare options side by side.

PACK EXPO International is a complete showcase of cutting-edge technology and solutions, but finding exactly what you need is simple in distinct pavilions. These “shows within a show” feature solutions that address many industry challenges, making it easy to navigate the show floor, zero in on targeted solutions, and compare your options side by side. All of the pavilions have expanded, reflecting the tremendous market growth in packaging and processing.

When performance matters For decades, Kemi® white kraftliners have helped define premium coated white-top kraftliner in the Americas. Today, that legacy continues through Metsä Board — with a portfolio designed to support demanding print, converting, and corrugated performance needs. PORTFOLIO A Kemi® WKL range built for different needs — combining performance and versatility. • Natural WKL Bright - uncoated single ply fully bleached • Classic WKL - single coated white top - flexo, digital • Pro WKL - double coated white top - flexo, postprint, digital • Prime WKL - double coated white top - Preprint & digital, offset

The Food and Beverage Processing Zone (Upper Lakeside Center): Step into the heart of front-end production—a pavilion so big, it’s like a show within the show. Discover the latest in mixing, batching, forming, hygienic design, inspection, thermal processing, and plant engineering solutions. See processing equipment in action and compare technologies shaping the next generation of food and beverage manufacturing. Take in a session at the Food and Beverage Processing Innovation Stage to stay ahead of the trends affecting your industry.

The Healthcare Packaging Pavilion (West Hall): Envision a pavilion so large it’s practically a life sciences packaging show within PACK EXPO International. For companies that are manufacturing pharmaceuticals, biologics, nutraceuticals, and medical devices, the Healthcare Packaging Pavilion delivers solutions that support your compliance with strict global regulatory standards.

The Containers and Materials Pavilion (West Hall): From paperboard to films and foils, right-sized containers and all kinds of consumables, this pavilion houses solutions to increase sustainability, enhance usability, and improve convenience. The Containers and Materials Pavilion is also home to The Showcase of Packaging Innovations (Booth W-42004),

PERFORMANCE Metsä’s high-quality fresh Nordic fibers consistently deliver superior strength, excellent convertibility, and reliable box performance, ensuring dependable results in the most demanding corrugated packaging applications. PRINT Smooth, high-gloss surfaces designed for consistent high-quality graphics and strong color reproduction across flexo, digital inkjet, and offset applications.

From the forest, for life

sponsored by Smurfit Westrock (Booth S-2820). Get inspired by standout designs from around the globe— each one a benchmark in creativity, sustainability, and shelf appeal. See what’s setting new standards and leave with big ideas for your brand.


31

The Logistics Pavilion (North Hall): Whether you’re focused on optimizing fulfillment, distribution, or e-commerce operations, the Logistics Pavilion is your go-to destination. Explore end-to-end supply chain solutions that keep your products moving safely and efficiently through the supply chain. From robotics to storage systems to last-mile automation, this pavilion offers a clear look at how logistics innovation can reduce costs, speed up operations, and improve agility.

The Reusable Packaging Pavilion (Upper Lakeside Center): Sponsored by the Reusable Packaging Association (Booth LU-6645), this area brings together more than 75 suppliers, service providers, and industry experts showcasing the latest reusable packaging products, technologies, equipment, and services for supply chains across industries. • New for 2026 is the Next-Gen REUSE Corridor. See how scalable reuse systems for primary packaging are already working in the real world—and learn how they can support source-reduction goals and compliance with emerging packaging regulations. Explore the future of consumer reuse and refill in this dedicated pavilion section organized and sponsored by Upstream. Meet reuse-as-a-service providers, logistics innovators, smart packaging companies, and end-to-end solution providers serving brands, venues, foodservice operations, and more.

The PACKage Printing Pavilion (West Hall): Explore the technologies reshaping package printing—including digital printers, variable-data systems, coding, marking, labeling, and converting. Whether your goal is to speed up printing, improve accuracy or enable personalization, this pavilion will show you what modern printing efficiency looks like.

The Confectionery Pavilion (South Hall): Sponsored by the National Confectioners Association (NCA) (Booth S-2583), this pavilion delves into trends in candy, baking, and snack production. It is also home to the Candy Bar Lounge (Booth S-2583).

• Hosted by NCA and sponsored by Syntegon Packaging Technology (Booth S-3514), the Candy Bar Lounge offers a place for casual interaction and idea sharing where PACK EXPO International attendees can network with peers, gain specialized insights, and rest their feet. • The Confectionery Industry Networking Reception will take place on Tuesday, Oct. 20, at 4:00 p.m. in the Candy Bar Lounge. —Continued on page 32


WED SHOW DAILY 32

OCTOBER 21, 2026

—Continued from page 31

The Association Partner Pavilion (North Hall): PACK EXPO International partner associations enhance the event and enrich the attendee’s experience with their resources, expertise, and connections. The Association Partner Pavilion

serves as a vibrant hub for industry collaboration, connecting attendees with the foremost organizations across the packaging and processing spectrum. Participating associations include: • 3-A Sanitary Standards, Inc. • ABRE - Brazilian Packaging Association • AIM, Inc. • American Society of Baking • Americas Printing Association Network • APPMA | Australian Packaging & Processing Machinery Association • Association for Roll-to-Roll Converters

• Automate UK • Chicagoland Food & Beverage Network (CFBN) • Cold Pressure Council • Composite Can and Tube Institute (CCTI) • CPA, The Association for Contract Packagers & Manufacturers • Fispal Tecnologia • Flexible Packaging Association (FPA) • Foil & Specialty Effects Association • Glass Packaging Institute • In-Mold Decorating Association • Institute of Packaging Professionals (IoPP) • International Society of Beverage Technologists (ISBT) • Koelnmesse Inc. • National Association of Container Distributors • NSF • OMAC - The Organization for Machine Automation and Control • OPC Foundation • Plastics Industry Association • Recycled Materials Association • UCIMA - Italian Packaging Machinery Manufacturers Association • World Packaging Organisation (WPO)

The Workforce Development Pavilion (West Hall): Connect with representatives from PMMI Education Partners and meet the next generation of skilled professionals ready to contribute to packaging and processing operations. Students can also visit the PMMI U booth to explore industry-focused training, certifications, and workshops designed to prepare them for a successful career in this evolving field. Colleges and universities will showcase their mechatronics and packaging and processing programs, while companies will have the opportunity to engage with students interested in pursuing careers in the industry. Participating schools include: • Brigham Young University – Idaho • Cal Poly Packaging • Clemson University Packaging Science • Fresno State University • Hennepin Technical College • Illinois Tech – Food, Science and Nutrition Dept. • Indiana State University • Michigan State University School of Packaging • North Carolina State University • Northwood Technical College • Purdue University Northwest • Rochester Institute of Technology • Rutgers Packaging Engineering Program • San Jose State University • Toronto Metropolitan University • Tuskegee University • University of Florida • University of Wisconsin – Stout • Virginia Tech

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WED SHOW DAILY 34

OCTOBER 21, 2026

PMMI and FPSA’s Inaugural 2026 Processing State of the Industry Report New insights highlight market size, growth forecasts, and key trends shaping the U.S. food and beverage processing industry. PMMI, The Association for Packaging and Processing Technologies (Booth N-4550), and the Food Production Solutions Association (FPSA), announce the release of the 2026 Processing State of the Industry Report, along with a companion infographic, designed to provide a quick, accessible snapshot of key findings. The report delivers a comprehensive analysis of the U.S. food and beverage processing machinery market, offering industry stakeholders critical data and forward-looking insights to guide strategic decision-making. Developed collaboratively by PMMI and FPSA, this inaugural report establishes a baseline for the processing machinery market, including shipment values, growth forecasts, and segmentation by end user industry and equipment category. According to the report, the U.S. food and beverage processing machinery market reached $6.2 billion in shipment value in 2025, with modest growth of 3.2% over 2024, and is expected to continue expanding, with projections indicating the market could reach $6.7 billion by 2027. The report highlights key industry segments, with meat and poultry (29.2%), prepared foods (14%), and dairy (12.4%) representing the largest shares of the market, while sectors such as pet food, inspection equipment, and prepared foods are expected to see some of the strongest growth through 2030. In addition to market sizing and forecasts, the report identifies several major trends shaping the industry, including: • Increasing demand for automation amid persistent workforce shortages • Growing emphasis on sanitation and food safety, driven by recall visibility • Rising adoption of AI and data-driven technologies for monitoring and inspection • Shifts toward health-focused and protein-rich food production • Greater focus on sustainability and operational efficiency To complement the full report, PMMI and FPSA also released an infographic summarizing these insights in a concise, visually engaging format to support quick understanding and broader industry awareness. The infographic is designed to help stakeholders easily digest key data points and trends. “This report and infographic represent a significant milestone in our ongoing commitment to provide actionable market intelligence to the processing industry,” says Jim Pittas, president and CEO, PMMI. “By delivering a clear view of market size, growth drivers, and emerging trends, we are equipping our members

2026 U.S. FOOD & BEVERAGE PROCESSING STATE OF THE INDUSTRY

PROCESSING MACHINERY SHIPMENT VALUE 2025

INDUSTRY MARKET SHARES 29.2% 14% 12.4% 8.9% 7.8% 7.1%

5.3% 4.8% 4.5% 3.7% 2.3%

MEAT & POULTRY PREPARED FOODS DAIRY BAKERY & CONFECTIONERY FRUITS & VEGETABLES NON-ALCOHOLIC BEVERAGES

$6.2 BILLION

ANIMAL FEEDS & PET FOOD FISH & SEAFOOD ALCOHOLIC BEVERAGES GRAINS & CEREALS COOKING OILS

TOTAL SHIPMENT VALUE

3.2%

MODEST GROWTH OVER 2024

PROCESSING MACHINERY VALUE GROWTH FORECASTS 2024-2030

END-USER INDUSTRY SECTORS

2030 2024

3.2% CAGR

4.1% CAGR

3.0% CAGR

2.5% CAGR

4.0% CAGR

3.4% CAGR

2.3% CAGR

0.5% CAGR

3.2% CAGR

2.8% CAGR

4.8% CAGR

$332 M

$402 M

$641 M

$161 M

$945 M

$364 M

$547 M

$238 M

$2.13 B

$514 M

$1.07 B

$316 M

$537 M

$139 M

$748 M

$297 M

$478 M

$231 M

$1.76 B

$435 M

$809 M

DAIRY

FISH & SEAFOOD

FRUITS & VEGETABLES

GRAINS & CEREALS

MEAT & POULTRY

NON-ALCOHOLIC BEVERAGES

PREPARED FOODS

$275 M ALCOHOLIC BEVERAGES

ANIMAL FEEDS BAKERY & COOKING OILS & PET FOOD CONFECTIONERY

EQUIPMENT TYPES 2.8% CAGR

3.8% CAGR

4.0% CAGR

3.7% CAGR

3.1% CAGR

2.9% CAGR

3.7% CAGR

3.5% CAGR

3.0% CAGR

2030

$621 M

$706 M

$763 M

$457 M

$1.24 B

$990 M

$1.19 B

$619 M

$757 M

2024

$526 M

$563 M

$604 M

$367 M

$1.03 B

$836 M

$960 M

$503 M

$633 M

DRY INGREDIENT

FORMING, SHAPING, & DECORATING

INSPECTION

SPECIALIZED

THERMAL PROCESSING

LIQUID, PASTE, & MATERIAL HANDLING SLURRY PROCESSING & CONVEYANCE

PRIMARY MEAT SEPARATING, PROCESSING SORTING, & CUTTING

MARKET TRENDS HEALTH: CONSUMER PREFERENCES ARE SHIFTING TOWARD SIMPLIFIED INGREDIENTS, HIGHER PROTEIN DENSITY, AND PERCEIVED NUTRITIONAL QUALITY.

SANITATION: RISING RECALL VISIBILITY, HIGHER SKU COMPLEXITY, AND FORMULATION CHANGES ARE ELEVATING THE IMPORTANCE OF HYGIENIC DESIGN, CLEANABILITY, AND REPEATABLE SANITATION WORKFLOWS.

WORKFORCE: PERSISTENT LABOR SHORTAGES REMAIN A DEFINING STRUCTURAL CONSTRAINT ACROSS THE PROCESSING LANDSCAPE, PRIORITIZING AUTOMATION.

AI & BIG DATA: AI ADOPTION REMAINS GRADUAL AND RISK-WEIGHTED, FOCUSING ON DATA MONITORING, INSPECTION ENHANCEMENT, AND DECISION SUPPORT RATHER THAN AUTONOMOUS CONTROL.

MACHINE DESIGN: WORKFORCE CONSTRAINTS AND INTEGRATION DEMANDS PRIORITIZE INTUITIVE CONTROLS, REDUCED MANUAL INTERVENTION, AND SYSTEMS REQUIRING LESS INTERNAL ENGINEERING OVERSIGHT.

SUSTAINABILITY: WATER USE, ENERGY CONSUMPTION, AND WASTE MINIMIZATION ARE INFLUENCING EQUIPMENT UPGRADES, SANITATION PRACTICES, AND SYSTEM DESIGN DECISIONS.

PMMI connects consumer goods companies with manufacturing solutions through the world-class PACK EXPO portfolio of trade shows, PMMI Media Group and PMMI Business Drivers. This report was developed through a collaboration between PMMI and FPSA to establish a baseline view of the U.S. food and beverage processing machinery market. Visit here to explore interactive forecast data by machine type, industry, and more. Source: PMMI’s 2026 Processing State of the Industry Report. Learn more at pmmi.org and packexpo.com and pmmimediagroup.com.

and the broader industry with the insights needed to make informed investment and operational decisions.” “The collaboration between FPSA and PMMI brings together deep industry expertise to create a comprehensive resource that truly reflects the realities and opportunities within food and beverage processing,” says Chris Lyons, president and CEO, FPSA. “This report delivers meaningful value

by helping companies better understand where the market is headed and how they can position themselves for future growth.” The 2026 Processing State of the Industry Report is available for download through PMMI’s website, with additional data accessible via an interactive dashboard for PMMI and FPSA members seeking deeper analysis and segmentation.

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WED SHOW DAILY 36

OCTOBER 21, 2026

Robopac USA to Demonstrate Genesis Thunder Live demonstrations will showcase high-performance stretch wrapping technology designed to improve uptime, productivity and packaging efficiency

Robopac USA (Booth S-3766) showcases two key automatic stretch wrapping technologies: the Genesis Thunder with Automatic Roll Changer (ARC) and the new LX Automatic Stretch Wrapper. As manufacturers continue to face increasing demands for throughput, labor efficiency, consistent load containment, and reduced downtime, Robopac USA is highlighting technologies designed to automate critical stretch-wrapping processes while delivering reliable performance. The Genesis Thunder is a high-speed automatic rotary ring stretch wrapper engineered for demanding production environments. Operating at speeds of up to 65 RPM and capable of wrapping up to 120 pallet loads per hour, the Genesis Thunder combines high throughput with precise film application and lowmaintenance operation. At PACK EXPO, Robopac USA demonstrates the Genesis Thunder equipped with its Automatic Roll Changer (ARC). The ARC automatically ejects the empty cardboard film core and positions a new roll of stretch film for the next wrapping cycle, eliminating the need for operator intervention during film-roll replacement. The ARC is available in single- and double-roll configurations, with the double-roll version providing additional flexibility for managing film changes. By automating film-roll replacement, the Genesis Thunder with ARC helps manufacturers: • Reduce operator intervention • Minimize production interruptions • Maintain continuous wrapping operations • Improve overall equipment uptime • Deliver consistent film application • Support high-volume production requirements The Genesis Thunder also incorporates servocontrolled direct-drive pre-stretch motors and Robopac’s CUBE Technology, which combines variable

pre-stretch, variable containment force, corner compensation and strategic film placement to optimize load wrapping. Robopac USA also introduces the new LX Automatic Stretch Wrapper at PACK EXPO International 2026. The LX Automatic is designed to bring automated stretch wrapping performance to manufacturers looking for an efficient, reliable solution for their endof-line packaging operations. Visitors will have the opportunity to see the LX Automatic operating live and discuss how the machine can fit into their production environment and broader end-of-line automation strategy. The LX Automatic is part of Robopac USA’s expanding portfolio of automatic stretch wrapping and end-of-line packaging solutions being showcased at PACK EXPO. Robopac USA also showcases additional stretch wrapping and end-of-line technologies, including the Robot S7 with Power Cut, Robot S7 with Power Air, Masterwrap HD CWE Plus XL PGS with Electrical Clamp, Rotoplat 708 PVS with Volumetric Device and Helix 3 EVO.

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WED SHOW DAILY 38

OCTOBER 21, 2026

U.S. Robotics Market for Packaging and Processing Poised to Nearly Double by 2031 New report reveals mobile robots will lead growth as end users prioritize productivity, cost reduction, and quality. PACK EXPO International 2026 provides a key opportunity to see robotics technology in action. PMMI, The Association for Packaging and Processing Technologies’ (Booth N-4550) 2026 Robotics in US Packaging & Processing Report and accompanying infographic, offers a data-rich look at the technologies, investment priorities, and adoption challenges reshaping U.S. packaging and processing operations. Produced in conjunction with market intelligence firm Interact Analysis, the report finds that the U.S. robotics market serving packaging and processing was worth more than $440 million in 2025. It is projected to nearly double, reaching approximately $800 million by 2031. This represents a robust 10.3% compound annual growth rate. “Robotics adoption is moving from targeted applications toward a broader role in packaging and processing operations,” says Jorge Izquierdo, vice president, market development, PMMI. “The research shows that end users are looking beyond labor availability alone. They are prioritizing measurable gains in throughput, cost, quality, and consistency— and they expect reliable systems, strong service, and a clear path to return on investment (ROI).” Industrial robots represented 63% of the market in 2025, followed by mobile robots at 32% and collaborative robots at 5%. By 2031, mobile robots are forecast to become the largest segment, reaching a 45% market share. The report also anticipates that humanoid robots, currently a small and largely pilotstage segment, will experience notable growth, from 0.1% in 2025 to 5% of the market in the next five years. Among end users surveyed, 72% currently use robotics; that figure is expected to climb to 95% by 2031. Sixty-one percent expect to increase robotics investment over the next year. Momentum is similarly strong among OEMs and integrators: 69% currently include robotics in their portfolios, 86% expect to do so by 2031, and 81% anticipate increasing their investment over the next year. End users identified increasing throughput and productivity, reducing costs, and improving quality and consistency as the top three drivers of adoption. Their leading criteria when selecting an OEM are reliability and uptime performance, the availability and quality of service and support, and demonstrated ROI or payback. The research also identifies persistent hurdles: high upfront cost, integration with existing equipment and systems, and maintenance and service support concerns.

2026 Robotics

U.S. PACKAGING & PROCESSING MARKET SIZE

MARKET SHARE

2025-2031

WORTH MORE THAN

$440 MILLION CAGR IN 2025 10.3% PREDICTED WORTH OF 2025-2031 $800 MILLION IN 2031 CURRENT & FUTURE USAGE 2025-2031

END-USERS 2025

72% UTILIZING CURRENTLY

2025

63% 32% 5% 0.1%

INDUSTRIAL ROBOTS MOBILE ROBOTS COLLABORATIVE ROBOTS HUMANOID ROBOTS

NOTABLE GROWTH

FASTEST GROWING

HUMANOID ROBOTS INCREASE TO 5% BY 2031

MOBILE ROBOTS MOST POPULAR BY 2031 45% MARKET SHARE

DRIVERS & BARRIERS TO ADOPTION END-USERS

TOP THREE DRIVERS 2031

OVER NEXT YEAR

95% UTILIZATION

61% EXPECT TO

EXPECTED

INCREASE INVESTMENT

INCREASING THROUGHPUT AND PRODUCTIVITY LOWERING COSTS IMPROVING QUALITY AND CONSISTENCY

KEY FUTURE APPLICATIONS

ROBOTIC ARMS FOR LOADING PACKAGING MATERIALS INTO PACKAGING MACHINES MOBILE ROBOTS BRINGING MATERIALS TO LINE MOBILE ROBOTS WITH COBOT ARMS

TOP THREE OEM CRITERIA RELIABILITY AND UPTIME PERFORMANCE AVAILABILITY AND QUALITY OF SERVICE AND SUPPORT DEMONSTRATED ROI / PAYBACK

PROCESSING APPLICATIONS

TOP THREE BARRIERS OEMS / INTEGRATORS 2025

2031

OFFER IN PORTFOLIOS

EXPECTED TO OFFER IN PORTFOLIOS

69% CURRENTLY

86%

HIGH UP-FRONT COST OVER NEXT YEAR

81%

EXPECT TO INCREASE INVESTMENT

INTEGRATION WITH EXISTING EQUIPMENT AND SYSTEMS MAINTENANCE AND SERVICE SUPPORT CONCERNS

PMMI connects consumer goods companies with manufacturing solutions through the world-class PACK EXPO portfolio of trade shows, PMMI Media Group and PMMI Business Drivers. This report was produced by PMMI to establish and predict the packaging and processing industry’s robotics market share, market size, usage, as well as drivers and barriers associated with end user adoption. Source: PMMI’s 2026 Robotics in Packaging & Processing Report. Learn more at pmmi.org and packexpo.com and pmmimediagroup.com.

Looking ahead, the applications generating the most interest include robotic arms that load packaging materials into machines, mobile robots that bring packaging materials to the line, and mobile robots equipped with cobot arms. Another area that is expected to see an increase is processing applications..

The report offers a strategic view of where robotics in packaging is headed entering the next decade. PACK EXPO International brings those insights to life throughout the show floor, with live technology demonstrations and direct conversations with suppliers about integration, service, safety, uptime, and ROI.

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PECHI_ShowDaily_T4.indd 4

8/21/26 10:48 AM


WED SHOW DAILY

40

AI Gains Ground in Packaging Industry

Lower costs and greater functionality are helping increase adoption.

OCTOBER 21, 2026

As costs decline and functionality expands, more consumer packaged goods companies and OEMs are expanding usage of artificial intelligence (AI), according to a report by PMMI, The Association for Packaging and Processing Technologies (Booth N-4550). The report, Building an AI Advantage in Packaging Equipment, updates a paper published by PMMI in 2024 and attributes the growth in AI’s role to: • Lower costs and increased accessibility for companies of all sizes. • Higher awareness and movement beyond pilot projects. • Stronger confidence in the technology and willingness to invest. • Greater acceptance as workers, especially on the frontline, experience tangible benefits. A global product line manager at an industrial technology and automation company predicts a future with even greater benefits: “In the next five years, the trajectory will move from isolated optimization to coordinated orchestration. Plant-wide systems that dynamically balance throughput, quality, cost, and energy consumption across every production stage will mature from specialized installations to standard capability.” Based on interviews with AI vendors, packaging machinery manufacturers, and consumer packaged goods companies, the latest report discusses technical innovations, driving forces, barriers to adoption, and examples of successful realworld implementations. “Manufacturers across the packaging value chain are recognizing that AI can help address some of their most pressing challenges, from workforce knowledge gaps to operational efficiency. What we’re seeing now is a shift from isolated pilots toward broader adoption, where AI supports smarter, more connected production environments,” says Jorge Izquierdo, vice president, market development at PMMI. As use of AI expands, the most common applications fall into five categories, with knowledge transfer and machine vision currently experiencing the highest momentum, followed by predictive maintenance, regulation and compliance, and data transparency. Despite growing usage, obstacles remain to implementing AI. Primary concerns include data hallucinations and accountability for AI-generated errors. This has increased interest, especially from smaller firms, in software-as-a-service models that shift risk to providers. In addition, although progress has been made in strengthening security, cybersecurity remains a major issue. Other barriers include internal attitudes, ROI, latency challenges, existing data infrastructure, job security, and gaps in operational readiness. The report outlines five steps needed to achieve a successful AI strategy: • Identify business or product challenges. • Consult AI experts and identify a suitable approach. • Assess system readiness. • Manage change and drive adoption. • Foster collaboration across stakeholders. Izquierdo adds: “Artificial intelligence is becoming a practical tool for improving packaging operations, and PACK EXPO International offers a unique opportunity for companies to see these innovations in action and explore how they can be applied on the plant floor.” The AI landscape is advancing at an unprecedented pace, with transformative developments occurring within remarkably short cycles.

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WED SHOW DAILY 42

OCTOBER 21, 2026

Fully Integrated V/F/F/S Solutions

V/F/F/S Line

Live demonstrations in Booth S-3560 will highlight Matrix’s high-speed flexible packaging technologies alongside integrated solutions from primary packaging through robotic palletizing. Matrix, a ProMach product brand (Booth S-3560), is featuring solutions including high-performance vertical form/fill/seal (V/F/F/S) systems, integrated automation, and coordinated systems from across the ProMach portfolio. Headlining the exhibit will be a live, fully integrated packaging line featuring Matrix V/F/F/S equipment, Bartelt (Booth S-3658) horizontal pouching technology, and Quest (Booth S-3660) robotic case packing and palletizing. The demonstration will show how manufacturers can connect primary packaging and end-of-line automation through a seamless solution designed to improve efficiency and simplify integration. In addition to the integrated line, attendees will see multiple Matrix V/F/F/S platforms designed to support a wide range of bag styles, production requirements, and facility constraints. All Matrix V/F/F/S systems featured throughout the booth will be equipped with LAKO (Booth S-3662) seal jaws. LAKO, which joined the ProMach family in 2026, is a leading provider of sealing technology known for helping manufacturers achieve reliable seal quality, improved performance, and increased uptime. Matrix is an expert in V/F/F/S packaging equipment capable of producing a variety of flexible bag styles, including pillow, gusseted, flat-bottom, and modified doy bags. Matrix is also the North American distributor for Pacraft (Booth LU-8514) rotary pre-made pouch packaging solutions and INVpack sachet and stickpack machinery.

MVC-300

Matrix’s MVC-300 bagger will take a leading role in the integrated line. Featuring a high-performance servo system engineered for precise motion control, this machine enables manufacturers to run a wide variety of films at high speeds while maintaining excellent accuracy and package quality. The MVC-300 utilizes a continuous motion, high-speed jaw system that keeps the film moving throughout the packaging process. MVC-300 The jaws cut the film while providing the dwell time necessary to create strong, consistent seals. By eliminating the need to stop and start during each cycle, the MVC-300 achieves higher fill rates, making it Matrix’s most advanced V/F/F/S platform. The machine also features next-generation AllenBradley HMI controls, making the V/F/F/S system easier to operate, troubleshoot, and integrate into plant-wide systems. With enhanced diagnostics, modern reporting capabilities, and data-ready design, manufacturers can streamline operations while gaining the insights needed to improve productivity and performance. During PACK EXPO, the MVC-300 will fill bags that will then travel by conveyor to Quest’s QX250 Robotic Case Packer before moving downstream to Quest’s QB321 robotic palletizer. Together, the technologies demonstrate a seamless packaging process from primary packaging through end-of-line automation. Attendees will also see the flexibility of ProMach’s integrated approach when the line transitions from

vertical bagging to horizontal pouching. Bartelt’s MAG-R Horizontal Form Fill Seal Poucher will be incorporated into the demonstration, showcasing how multiple ProMach packaging technologies can be integrated within a single line to accommodate different package formats and production requirements.

MVC-250

Other vertical filling solutions on display include the MVC-250, a continuous box motion bagger featuring the latest high-performance servo system for unprecedented motion control. With a low-profile, 62-inch-tall design, the MVC250 is ideal for facilities with limited overhead space and can reach speeds of up to 200 cycles per minute. Designed for facilities where space is at a premium, the MVC-250 delivers high-speed performance in a compact footprint. Its low-profile design makes it an ideal solution for line expansions, retrofits, and operations with height restrictions, allowing manufacturers to increase throughput without significant facility modifications. At the show, the MVC-250 will be paired with a Yamato (Booth S-4182) filling scale.

MVI-280

Complementing Matrix’s continuous motion MVC Series, Matrix will also showcase its intermittent motion MVI Series, which combines versatility, reliability, and ease of operation for a wide range of packaging applications. An economical V/F/F/S solution, Matrix’s MVI-280 can process bags ranging from 2 to 11 inches wide and 2 to 15 inches long, with a maximum roll diameter of 14 inches, making it ideal for a wide variety of foods, including snacks, confections, coffee, food service products, and other packaged goods. Users can configure up to 12 outputs for quick and easy changeovers, while its stainless steel frame allows for hygienic, food-grade conditions and easy cleaning. Automatic safety features, film tracking, multilingual displays, and touchscreen controls make this machine adaptable to a variety of operations.

MVI-330

The MVI-330 V/F/F/S machine is a highperformance, flexible packaging solution engineered for reliability, speed, and versatility. Built with a rugged stainless steel frame, the MVI-330 delivers cycle speeds of up to 100 bags per minute while accommodating multiple bag styles, including pillow, gusseted, flatbottom, and quad-seal formats. Advanced servo motion controls, automatic film tracking, integrated temperature control, and intuitive HMI support precise, consistent operation. Tool-free film roll and forming tube changes help streamline product changeovers. With numerous configurable options for printing, labeling, valves, gas flushing, and sealing, the MVI-330 adapts to diverse packaging applications and production requirements.


43 MVX-200 Doy

The MVX-200 Doy is a compact, high-efficiency V/F/F/S system designed to produce premium stand-up pouches that maximize shelf presence and branding opportunities. Ideal for facilities with limited floor space, the machine delivers high output within a small footprint while supporting fast, tool-free changeovers that minimize downtime and simplify product transitions. Designed for versatility, the MVX-200 can run multiple bag styles on a single machine, including doypack, 3-side seal, quad-seal, and block-bottom formats. The system also supports consumer-friendly package features such as recloseable zippers and easy-open options, helping brands enhance convenience while maintaining packaging flexibility. Providing a cost-competitive alternative to traditional stand-up pouch packaging solutions, the MVX-200 enables manufacturers to produce multiple premium package formats and fitments on a single machine while maximizing output per square foot.

TT-8D-N Pre-Made Pouch Filler/Sealer

The Pacraft (formerly Toyo Jidoki) TT-8D-N Pre-Made Pouch Filler/Sealer is a flexible rotary pouch packaging system designed for a wide range of pouch formats and product types. Capable of handling flat, stand-up, and press-to-close pouches, the TT-8D-N is well suited for applications including frozen foods, seafood, snacks, grains, noodles, pet food, powders, and other dry products. The TT-8D-N combines reliable pouch handling with a compact footprint, userfriendly touchscreen controls, and washdown-friendly construction. Featuring one heat seal station and one cooling station, the system provides consistent pouch sealing while supporting efficient operation across a variety of packaging environments. Visit Booth S-3560 at PACK EXPO 2026 to see these flexible packaging solutions in action and learn how they can help increase productivity and meet sustainability goals.

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WED SHOW DAILY 44

OCTOBER 21, 2026

Pharma Faces Regulatory, Automation & Sustainability Pressures PMMI research shows pharmaceutical manufacturers face a growing market and will need OEMs and suppliers to overcome operational issues and support growth. The pharmaceutical industry is in a period of sustained expansion, experiencing mid-single-digit compound annual growth rates for the past several years, a trend that is projected to continue through 2030, according to the white paper 2025 Trends and Challenges in Pharmaceutical Manufacturing from PMMI, The Association for Packaging and Processing Technologies (Booth N-4550).

Growth Comes with Obstacles

Even with steady market growth, pharmaceutical manufacturers face numerous challenges, including regulatory burdens and throughput demands. The top six manufacturing and packaging challenges identified in the 2025 Pharma Packaging & Processing Key Trends & Insights Infographic include: • Keeping up with regulatory challenges • Expanding automation/reducing manual processes • Space/footprint constraints • Serialization and aggregation • Supply chain management • Machine monitoring (including remote) “Breakthrough new drugs such as specialized oncology treatments as well as new applications for existing drugs—like GLP-1 prescriptions for weight management—are leading the charge on industry growth,” says Jorge Izquierdo, vice president, market development at PMMI. Although steady growth is expected, the industry faces several challenges, including balancing packaging sustainability with operational and regulatory needs. Despite this issue, 78% of manufacturers report they have incorporated sustainability features into their packaging. For those pursuing more sustainable packaging, making future material changes is the most common strategy, including: • 27% seeking to reduce material usage with lightweighting • 24% planning to use more recycled materials • 24% pursuing compostable materials • 20% incorporating biodegradable materials Material and barrier properties pose particular challenges for pharmaceutical manufacturers. Since products often are sensitive to environmental factors such as temperature and humidity, any sustainable material choices must first meet the required barrier needs. This often limits the range of materials and formats that manufacturers can pursue, making it more challenging to meet their sustainability goals. Future pharmaceutical packaging will also incorporate more connectivity features and ways for con-

sumers to interact with products and brands, such as radio frequency identification tags, wireless packaging sensors, and additional augmented reality features. Meanwhile, reporting and documentation also pose challenges, with 71% of those surveyed reporting these as their top issues. To address regulatory requirements, end users are expanding employee train-

ing, purchasing new equipment, and using predictive/ preventive maintenance to ensure compliance. “OEM [original equipment manufacturer] services to support regulatory compliance are largely in line with end needs, but OEMs and suppliers should consider offering additional assistance around reporting requirements, such as building out digital infrastructures to digitize the reporting process,” Izquierdo states. PMMI’s research shows that OEMs plan to add machinery features such as artificial intelligence (AI)-supported processing (including machine learning), data gathering sensors and tools, remote troubleshooting, and upgrade capability. OEMs and suppliers that offer a diverse portfolio of machine options and can support manufacturer processes through tools like remote monitoring, training, and education, will be well-positioned to address end user needs.

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2025 PHARMA PACKAGING & PROCESSING KEY TRENDS & INSIGHTS PURCHASE PLANS IN THE NEXT YEAR

MACHINERY PURCHASE OUTLOOK PHARMACEUTICAL MANUFACTURERS (INCLUDING CONTRACT MANUFACTURERS/PACKAGERS)

MOST IN-DEMAND MACHINES

56%

63% CARTONING, MULTIPACKING & CASE PACKING

PLAN TO PURCHASE

14% NO

30%

UNSURE

63% FILLING, CAPPING & CLOSING 38% CODING, LABELING, PRINTING & READING 38% INSPECTION & TESTING 38% BAGGING, POUCHING & WRAPPING

TOP SIX MANUFACTURING AND PACKAGING CHALLENGES PHARMACEUTICAL MANUFACTURERS

44% 42% 42% 27% 27% 24%

KEEPING UP WITH REGULATORY CHANGES SPACE/FOOTPRINT CONSTRAINTS EXPANDING AUTOMATION/REDUCING MANUAL PROCESSES SERIALIZATION & AGGREGATION SUPPLY CHAIN MANAGEMENT MACHINE MONITORING (INCLUDING REMOTE)

REGULATORY CHALLENGES AND REQUIREMENTS PHARMACEUTICAL MANUFACTURERS

LOOKING TO THE FUTURE TECHNOLOGY-FOCUSED PACKAGING FEATURES PLAN TO ADD

PHARMACEUTICAL MANUFACTURERS

OEMS

27% RFID TAGS 25% WIRELESS PACKAGING SENSORS 23% AUGMENTED REALITY INTERACTIVITY 20% MEDICATION ADHERENCE PACKAGING (SUCH AS EMBEDDED

26% AI-SUPPORTED PROCESSES 26% DATA-GATHERING SENSORS 24% REMOTE TROUBLESHOOTING/ UPGRADES 19% REMOTE MONITORING 19% AUTOMATION AND ROBOTIC

SENSORS, CONNECTED LABELS)

PACKAGING FORMAT GROWTH OUTLOOK 3-YEAR PROJECTION

PHARMACEUTICAL MANUFACTURERS

OEMS

42% PRE-FILLED SYRINGES/INJECTORS 33% BLISTER PACKS 33% SOLID DOSE BOTTLES

38% PRE-FILLED SYRINGES/ INJECTORS 30% AMPOULES 23% BLISTER PACKS

(NO SECONDARY CARTON)

E-COMMERCE IMPACTS

PHARMACEUTICAL MANUFACTURERS

TOP REGULATORY CHALLENGES

MEETING REQUIREMENTS

31% CURRENTLY SELL VIA E-COMMERCE

71% DOCUMENTATION & REPORTING

62% EXPANDED TRAINING

OPERATIONAL CHANGES TO ACCOMMODATE E-COMMERCE

49% PRODUCT TESTING & VERIFICATION

56% PURCHASED NEW EQUIPMENT

REDESIGNED PACKAGING FORMATS

HIRED ADDITIONAL STAFF

29% SERIALIZATION & AGGREGATION

53% ADOPTED PREDICTIVE/ PREVENTIVE MAINTENANCE

EXPANDED AUTOMATION

ENGAGED CO-PACKERS

MOST DIFFICULT OR TIME-CONSUMING

29% PACKAGING COMPLIANCE 29% MATERIAL AND INGREDIENT TESTING & VERIFICATION

STEPS TAKEN

49% UPGRADED/RETROFITTED EQUIPMENT 42% INCREASED AUTOMATION 42% DIGITIZED DOCUMENTATION AND REPORTING

13% PLAN TO START WITHIN THREE YEARS

SUSTAINABILITY PRIORITIES

PHARMACEUTICAL MANUFACTURERS PLAN TO INCORPORATE

LIGHTWEIGHTING/MATERIAL REDUCTION

COMPOSTABLE MATERIALS

RECYCLED MATERIALS (PCR MATERIALS)

BIODEGRADABLE MATERIALS

PMMI connects consumer goods companies with manufacturing solutions through the world-class PACK EXPO portfolio of trade shows, PMMI Media Group and PMMI Business Drivers. This research blends quantitative surveys and qualitative interviews with pharmaceutical End Users (users of equipment to produce and/or package pharmaceutical products) and OEMs. Data was collected October - November 2025. Source: PMMI’s 2025 Trends and Challenges in Pharmaceutical Manufacturing White Paper. Learn more at pmmi.org and packexpo.com and pmmimediagroup.com.


WED SHOW DAILY OCTOBER 21, 2026

46

Shaping the Future of Packaging

ABB’s Machine Automation division showcases adaptive automation solutions for packaging. B&R, a division of ABB, (Booth S-2451), showcases innovative automation solutions designed to help packaging machine builders and manufacturers increase flexibility, improve performance, and accelerate time-to-market. Visitors will experience the latest advancements in intelligent motion control, adaptive manufacturing, simulation technologies and hygienic automation solutions for packaging applications. As packaging manufacturers face growing demands for product variety, shorter production runs, and greater operational efficiency, they must also meet increasingly stringent hygiene and product safety requirements. B&R continues to develop technologies that simplify machine design while delivering the agility needed for today’s production environments.

A featured highlight at the booth is the new compact conveyor demonstration with an integrated diversion system, showcasing how manufacturers can achieve efficient product handling and routing within a smaller machine footprint. The demonstration illustrates how intelligent automation solutions can help packaging operations adapt quickly to changing production requirements while maximizing throughput and maintaining the high standards increasingly expected in food, beverage and consumer goods production.

From concept to commissioning with digital simulation

B&R helps machine builders accelerate development and reduce project risk through advanced simulation and virtual engineering tools. With ACOPOS 6D LaunchPad, manufacturers can design, simulate and optimize machine layouts, transport flows and production scenarios before hardware is installed. By testing concepts in a virtual environment, machine builders can reduce engineering effort, identify potential issues earlier and accelerate commissioning. Combined with B&R’s unified automation platform, simulation capabilities enable manufacturers to validate machine performance, optimize throughput and shorten time-to-market while reducing development costs. Integrated automation technologies further enhance machine flexibility by seamlessly coordinating motion control, machine control, product handling, and digital engineering tools within a single environment. This enables machine builders to simplify development while achieving higher levels of productivity and adaptability.

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WED SHOW DAILY 48

OCTOBER 21, 2026

PRODUCTS

Packaging Automation

Future-proof Systems and Solutions

Bradman Lake showcases its packaging automation solutions, featuring the debut of the FT-iFLEX flow wrapper designed for high-mix production environments. Also showcased is the SL903 end load cartoner designed to improve throughput, flexibility, and sustainability.

KHS addresses key North American market challenges such as flexibility, productivity, sustainability and cost efficiency, with a focus on reducing and eliminating packaging material and improving automation by showcasing its range of products, including its future-proof Plasmax barrier technology and Nature MultiPack.

Bradman Lake Booth S-1742 www.bradmanlake.com

KHS Booth S-2114 www.khs.com

Updated Decentralized Variable Frequency Drive (VFD) NORD highlights its extended NORDAC ON decentralized VFDs with expanded functional safety features—including STO, SLS, and SMS—for safer, more efficient automation systems. Drives are available for a power range of 0.5 to 5.0 hp. NORD DRIVESYSTEMS Booth N-4924 www.nord.com


49

Case Packaging Machine, Digital Solutions

Inline Liquid Concentration Measurement Solutions

Sheet Feeding, Conveying Tape Application System

SOMIC Packaging, Inc., demonstrates the 434 and new 202 case packing platforms as well as SOMIC Eagle and SOMIC Connect digital tools for machine diagnostics and troubleshooting.

Vaisala showcases the Polaris™ PR53AC sanitary compact process refractometer connected to the Indigo520 transmitter. Together, the solution provides continuous, real-time measurement of Brix and liquid concentration for food and beverage, pharmaceutical, and biotechnology manufacturing processes.

Straub Design Co. exhibits the SD/SF-60 V2.0 sheet feeding and conveying tape application system designed to automatically feed, convey, and apply adhesive tape to corrugated or paperboard blanks and other flat products at high production speeds of up to 500 fpm.

Vaisala Booth LU-7559 www.vaisala.com/en

Straub Design Co. Booth S-2473 www.straubdesign.com

SOMIC Packaging, Inc. Booth N-4740 www.somic.us

I want to package a unique product.

Thisis our answer : Come and visitus at: PACK EXPO 2026 Booth W-24020


WED SHOW DAILY 50

OCTOBER 21, 2026

PRODUCTS

Food Processing, Medical Packaging Machinery Ossid, a ProMach product brand, exhibits tray sealing, weigh price labeling, thermoforming, and medical packaging solutions, including the ReeMaster NextGen 1100 automatic tray sealer, the NextGen 2115 weigh price labeler, and the Reepack ReeForm E40 thermoformer. Ossid, a ProMach product brand Booth S-3558 www.ossid.com

Continuous Belt Spirals Multi-Conveyor builds jobspecific, designed-to-order, beltdriven or drum spiral continuous belt accumulation spirals. It constructs its spec cost-conscious spirals based on optimal footprint, precise timing needed for product cooling or extra accumulation required for upstream equipment processes without losing critical production time. Multi-Conveyor Booth S-3400 www.multi-conveyor.com

PET Pre-blowing System SIAPI exhibits the PSB (preform stretch booster) system designed to add a controlled pre-blowing step to its SX1 and SX2 machines to improve strength, material distribution, and thermal stability in large returnable PET containers, such as 5‑gal bottles with integrated handles. SIAPI S.R.L. Booth N-6106 www.siapi.it


51

Dexterous Robotic Gripper ABB Robotics and PSYONIC showcase the Ability Hand robotic gripper designed to use humangenerated manipulation data to improve robotic dexterity for handling delicate, irregular, and complex objects. The collaboration explores how touch and motion data generated by human prosthetic use can be used to train robots to perform variable tasks that have traditionally been difficult to automate.

High-speed, Ultra-hygienic Rotary Tray Filling System Spee-Dee Packaging Machinery, Inc. debuts its highspeed, ultra-hygienic rotary tray filling system for fresh-cut produce, leafy greens, vegetables, and other loose-fill applications designed to help processors improve sanitation, increase operational efficiency, simplify maintenance, and maximize valuable production space without sacrificing throughput.

ABB Robotics, PSYONIC Booth S-2451 www.abb.com

Spee-Dee Packaging Machinery, Inc. Booth S-1647 www.spee-dee.com

Blister Leak Tester

Flexible, Intelligent Packaging Automation Solutions

Pharmaworks, a ProMach product brand, and Sepha showcase non-destructive leak testing and deblistering technologies, featuring Sepha’s VisionScan 3D non-destructive blister leak testing system and PressOut deblistering equipment. Pharmaworks, a ProMach product brand Booth S-3850 www.pharmaworks.com

Schubert highlights the Lightline case packer for endof-line automation designed to simplify case packing while offering upgrades for expanded functionality, as well as the TLM Generation 7 top-loading packaging platform designed to deliver up to 800 products and 260+ flowpacks/min in a compact 32 m² footprint. Schubert North America LLC Booths S-3700, W-22052 www.schubert.group


WED SHOW DAILY 52

OCTOBER 21, 2026

PRODUCTS

Pouch Packaging System ALLIEDFLEX and HDG demonstrate the HDG RBL-300 hf/f/s standup pouch packaging system designed to produce up to 100 stand-up pouches/min from roll stock. ALLIEDFLEX, HDG Booth S-4137 www.alliedflex.com

Flexible Fabric Door Rytec Corp. exhibits the FlexTec® flexible fabric door, featuring advanced technology for a variety of interior or exterior uses in food and packaging facilities, ideally suited for those with coolers and cold storage applications. It opens at speeds up to 100 in/s to maintain proper temperatures, helping ensure food safety compliance and lower energy costs. Rytec Corp. Booth N-5374 www.rytecdoors.com

Flow Wrapper Campbell Wrapper demonstrates the Revolution horizontal flow wrapper featuring a new 45-deg chicane feed system, updated Allen-Bradley controls, integrated vision inspection, and paper-film packaging capabilities. Unit can be easily integrated with automatic feeders, robotic product loading cells, code daters, cartoners, or other equipment. Campbell Wrapper Booth S-1700 www.campbellwrapper.com


53

AI-enabled Tray Inspection System Verista demonstrates the COUNTQ® tray inspection system, an AIenabled inspection and reconciliation system for counting and verifying vials, syringes, ampoules, and other tray-loaded parts in 15 sec for pharmaceutical manufacturing. System can process up to 100 million vials/year and supports a standard fill line capacity of 300 vials/min. Verista Booth W-20082 www.verista.com

Pharma Manufacturing Solutions groninger showcases the SMKE assembly line designed to handle all common prefilled disposable syringes made of glass or plastic. It can be seamlessly integrated into existing production environments by combining multiple processing steps within a single solution. It enables manufacturers to streamline their operations while maintaining the highest standards of quality and process reliability. groninger Booth W-28022 www.groninger-group.com

Dual Energy Photon-counting X-ray System with AI Capabilities METTLER TOLEDO debuts the X56 DXD+ dual energy photon-counting x-ray inspection system with AI capabilities that detects low-density contaminants in packaged products while performing quality checks at speeds of up to 500 products/ min. Unit is suitable for applications where low-density contaminants, such as rubber and plastics must be reliably detected. METTLER TOLEDO Booth S-2122 www.mt.com/pi


“An OEM that our company has “Always been great to work come to respect and rely on to meet with and very responsive.” TEVA ever more stringent regulations and customer expectations.” “We’ve been a customer for over CATALENT 20 years and never once have we been disappointed.” “Accommodating, ADARE professional and proactive.” APOTEX “They understand the importance of keeping the “Phenomenal to work with. equipment running. Their team is prompt, Highly recommend.” professional and reliable.” MYLAN

CHEWY

“Highly recommend their entire team as well as their equipment.”

“MG America has provided excellent customer service and consistently met needs over the past six years of using their capsule-filling equipment.”

BEND BIOSCIENCE

GRANULES PHARMACEUTICALS

“Exceptional service and support.” AMNEAL PHARMACEUTICALS

Offering a range of premium equipment for capsule filling, packaging, and material handling.

Scan to see our full line.

Fairfield, New Jersey • 866-962-3090 • mgamerica.com

Booth W-26056


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