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pewag levo brochure EN

Page 1

pewag levo hooks Automated safety

1

Automated safety

English

EN


Lifting with less manual effort Safer handling. Greater efficiency. With conventional lifting methods, operators often need to enter the danger zone around or even on the load to attach and release the hook. Manual unhooking adds extra movement and handling steps, while working in close proximity to suspended loads can increase safety risks. During repetitive lifting operations, these manual steps have to be performed again and again. The pewag levo hook provides a smarter solution: the hook can be opened and closed remotely, reducing the need for manual intervention directly at the load. This helps make repetitive lifting processes more efficient while keeping operators further away from the immediate load area.

Safety Keep a safe distance from the hazard zone

Efficiency Fewer manual interventions

Control Remote opening and closing

Flexibility Suitable for a variety of lifting processes

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2

3

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Attach the load

Lift and transport

Safely set down the load

Open the hook remotely

The lifting equipment or load is securely positioned in the levo hook, and the hook is closed – manually or using the magnet.

The load is lifted and moved as usual using the crane.

The load is fully and safely placed at the designated position.

The levo hook is opened by remote control, allowing the lifting equipment to be released from a safe distance.

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pewag levo hooks


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Automated safety


Comparison of pewag levo hooks

Equipment

levo hook LH5

levo hook LH8

levo hook LH16

levo hook LH32

Remote control

Battery

Charger

Light Module

–

–

Magnet Unit

levo Heat Protection

levo Bumper

Heavy Duty Frontcover

–

–

5t

8t

16t

32t

4:1 (opt. 5:1)

4:1

4:1

4:1

19kg

19kg

59kg

79kg

up to 100m

up to 100m

up to 100m

up to 100m

Multiple hook control

up to 20 hooks

up to 20 hooks

up to 20 hooks

up to 20 hooks

Rotatable under load

10-20kg

10-20kg

25-30kg

25-30kg

Battery runtime

up to 8.000 Movements

up to 8.000 Movements

up to 2.000 Movements

up to 2.000 Movements

Protection rating

IP65

IP65

IP65

IP65

TÜV certified

Technical Specifications Working load limit Safety factor Weight Remote operating range

Max. load release weight

 included  optional – not available

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pewag levo hooks


levo hook LH5 & LH8

• Versatile solution for a wide range of lifting applications • Available in 5 t (LH5) and 8 t (LH8) capacities • Ideal for steel, port, and logistics operations • Remote-controlled opening and closing • Increases efficiency in repetitive lifting processes • Safety mechanism prevents opening under load

Available accessories - Magnet Unit - Light Module - Bumper - Heat Protection

Product Specifications

LH5

LH8

Working load limit [kg]

5.000 kg

8.000 kg

e [mm]

460 mm

460 mm

a [mm]

32 mm

32 mm

b1 [mm]

156 mm

156 mm

b2 [mm]

220 mm

220 mm

d [mm]

35 mm

35 mm

d1 [mm]

54 mm

54 mm

d2 [mm]

61 mm

61 mm

g [mm]

22 mm

22 mm

h [mm]

528 mm

528 mm

h1 [mm]

46 mm

46 mm

w [mm]

142 mm

142 mm

Weight [kg]

20,00 kg

20,00 kg

d2

d2

d

d

g

e g

he

h

d1 d1

b1 b1 b2 b2

a

a

w

w

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Automated safety


levo hook LH16

• For heavy-duty lifting applications up to 16 t • Ideal for steel, concrete, and injection molding industries • Enlarged hook and lifting point geometry for easier load handling • Safety latch retracts from the opening area for additional clearance • Customizable with application-specific accessories • Prevents opening under load and enables remote release up to 30 kg

Available accessories - Magnet Unit - Bumper - Heat Protection - Heavy Duty Frontcover

Product Specifications

LH16

Working load limit [kg]

16.000 kg

e [mm]

609 mm

a [mm]

49 mm

b1 [mm]

227 mm

b2 [mm]

356 mm

d [mm]

41 mm

d1 [mm]

86 mm

d2 [mm]

103 mm

m [mm]

35/15 mm (with magnet unit)

h [mm]

709 mm

h1 [mm]

64 mm

w [mm]

214 mm

Weight [kg]

59 kg

h1

m

h

e

d2

d1

d a

b1 b2

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pewag levo hooks

w


levo hook LH32

• For heavy-duty lifting applications up to 32 t • Ideal for injection molding and wind industry applications • Enlarged hook and lifting point geometry for easier load handling • Safety latch retracts from the opening area for additional clearance • Integrated brake allows the hook to stop in any position • Customizable with application-specific accessories • Prevents opening under load and enables remote release up to 30 kg

Available accessories - Magnet Unit - Bumper - Heat Protection - Heavy Duty Frontcover

Product Specifications

LH32

Working load limit [kg]

32.000 kg

e [mm]

666 mm

a [mm]

62 mm

b1 [mm]

259 mm

b2 [mm]

411 mm

d [mm]

41 mm

d1 [mm]

118 mm

d2 [mm]

159 mm

m [mm]

25/15 mm (with magnet unit)

h [mm]

813 mm

h1 [mm]

91 mm

w [mm]

214 mm

Weight [kg]

79,00 kg

h

e

d2

d1

m

h1

d

ito

a

b1 b2

w

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Automated safety


Heat Protection Function and Application • Thermal protection for applications with elevated ambient temperatures and radiant heat • Slows down the heating of temperature-sensitive components, especially the battery • Extends the allowable exposure time in hot environments

Key Customer Benefits - Longer operating time in high-temperature environments - Reduced thermal stress on battery and electronic components - Remote load release keeps operators away from hot working areas - Easy retrofit for existing hooks

Bumper Function and Application • Highly durable protective cover for demanding lifting operations • Protects the hook from accidental impacts and contact

Key Customer Benefits - Increased durability in demanding day-to-day operations - Reduced risk of damage to the hook, load, and surrounding structures - Lower maintenance and repair requirements - Easy retrofit for existing hooks in applications with an increased risk of contact

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pewag levo hooks


levo hook accessories

Magnet Unit

Usage Example

The integrated magnet supports the handling and positioning of ferromagnetic lifting points or equipment, enabling easier pickup and alignment while reducing the need for manual intervention in the immediate working area.

Light Module

Remote attachment and detachment when loading injection moulds into injection moulding machines, reducing the need for personnel to enter difficult-to-access machine areas.

Usage Example

The integrated LED illuminates the working area around the hook, improving visibility of the load and connection points in dark or difficult-to-access environments.

Connecting lifting gear to a load in dark storage racks or machine areas where attachment points are difficult to identify from the crane operator‘s position.

Heat Protection

Usage Example

Helps protect temperature-sensitive components of the hook, particularly the battery, from excessive heat buildup, enabling longer operating times in high-temperature environments.

Bumper

Placing a component into a furnace and releasing the lifting gear remotely, so personnel do not have to enter the hot zone.

Usage Example

A highly durable protective cover provides additional protection for the hook housing and internal components against impacts, wear, and accidental contact.

Heavy Duty Frontcover The reinforced 5 mm cover plate provides enhanced protection for the hook and its components, making it ideal for demanding applications with increased risk of impact.

Loading and unloading operations where occasional contact between the hook, the load, or surrounding structures is unavoidable.

Usage Example Handling large components where occasional contact between the hook and the load is unavoidable, providing increased protection against wear.

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Automated safety


Remote control & Multi-Hook control

Pre Paired on Delivery

Opening of the hook

Hook and remote control are supplied already paired.

Hook and battery status display Status check Control of the optional light module Closing of the hook

Opening Protection The hook will not open if the opening button is pressed for too long or too briefly.

Up to

20

Single Hook Control

Multi Hook Control

1 remote control for 1 levo hook.

Multiple connected hooks form a hook group. Commands such as opening and closing are executed simultaneously.

hooks

Range

Hook Capacity

Protection Rating

Operating Temperature

Radio Frequencies

Power Supply

up to 100m

up to 20 Hooks

IP65

–20 °C to +60 °C

869,75MHz; 915,5MHz and 916,2MHz

3 × 1.5 V AA batteries

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pewag levo hooks


Versatile lifting solutions From standard to custom pewag levo supports a wide range of lifting operations across diverse applications – from recurring standard processes to individual lifting tasks. Together with our customers, we develop solutions tailored to their specific processes and requirements. Users benefit not only from levo technology, but also from pewag’s extensive lifting expertise and comprehensive know-how in load handling equipment and lifting solutions.

Lifting injection moulding tools Loading and unloading moulds without requiring personnel to enter the machine area.

Loading steel bars onto trailers Loading steel bars without personnel having to climb onto the trailer to detach the load.

Lifting bags with a spreader beam Lifting and positioning big bags with remote release of the load.

Installing a chimney top platform Positioning the platform at height with remote release of the load, reducing the need for manual work in exposed areas.

Placing precasted concrete elements Automatic attachment and release of load, reducing the need for manual work at dangerous heights.

Setting utility poles Remote detachment of the lifting gear once the pole is in position, keeping personnel outside the potential fall zone.

Together we will find the right solution levo@pewag.com | +43 50 50 11

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Automated safety


FO/26/00535

pewag austria GmbH A-8041 Graz, Gaslaternenweg 4, Phone: +43 (0) 50 50 11-0, Fax: +43 (0) 50 50 11-100, saleinfo@pewag.com, www.pewag.com

Have a lifting task? Contact us: levo@pewag.com Phone:+43 50 50 11 In accordance with • EU Machinery Directive 2006/42/EC • Directive 2014/53/EU on the making available of radio equipment (RED) The following harmonized standards were applied: Norm • EN ISO 12100:2010 • EN 1677-1:2000 + A1 • EN 1677-2:2000 + A1 (Note 1) • EN ISO 13849-1:2015 (Note 1) • EN ISO 13849-2:2012 • EN 301 489-3 V2.1.1 • EN 300 220-2 V3.1.1 (Note 2) Note 1:

lndependently tested by TÜV Süd (Atlestation of Conformity M8A004105 0005 and M8AUK004105 0006)

Note 2:

Compliance with the standard is demonstrated by the radio module manufacturer‘s Declaration of conformity; no additional testing by the machine manufacturer

The following other technical standards and specifications were applied: Norm • EN 10204:2005 3.1.B • ASME B30.10:2019 (Note 1) • ASME B30.20:2018 • EN 61010-1:2010 + A1 (Note 2) • UL 61010-1 :2012 /R:2023-06 • CSA C22.2 No. 61010-1 :2012 /U3:2023-06 (Note 1) • EN 61000-6-2:2019 • EN 61000-6-4:2019 • EN 61000-6-7:2015 • EN 301 489-1 V2.2.3 • EN 50663:2017 (Note 3) • EN 62479:2010 (Note 3) • FCC 47 CFR Part 15 (Subpart C) Note 1:

lndependently tested by TÜV Süd America (Certificate U10 004105 0004)

Note 2:

lndependently tested by TÜV Süd (Attestation of Conformity MBA004105 0005 and M8AUK004105 0006)

Note 3:

Compliance with the standard is demonstrated by a Declaration of conformity from the radio module manufacturer; no additional testing by the machine manufacturer

EN

English

www.pewag.com


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