pewag D.line Heavy duty shackles for lifting applications
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D.line heavy duty shackles
Heavy duty shackles are used in lifting and static systems as removable links to connect (steel) wire rope & roundslings with lifting goods & fittings. They‘re also used in a wide range of industries: Offshore and onshore, marine and port, wind energy, oil and gas and more. The pewag range of shackles includes D.line (P285), D.line Plus (P485) and D.line Star (P685) ranging from 85t to 1500t WLL (see page 4 & 5 for more detail).
pewag‘s benefits at a glance: Hundreds of years of experience in the production of chains and components. Extensive product portfolio. Engineered and manufactured in Europe. Made in Germany. Innovative products made of high-quality material. pewag meets all quality standards. Lifting solutions for various industries and applications. Customised products and solutions. 24/7 online product trainings in the pewag academy. Customer-focus and extensive service level. pewag is a global player with an international network of subsidiaries . One-stop manufacturer.
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pewag D.line
What are the key features of pewag D.line? • • • •
High and consistent quality efficient and reliable product A smooth finish reduces the wear on slings, masterlinks and similar equippment Type approval by DNV according to standards DNVST-0377, DNV-ST-0378 Made in Germany
Each shackle is supplied with • 100% proof load test to 2 x WLL • 100% UT of raw material • 3.1 material certificate acc.to EN 10204 • peTAG product identification NFC chip • EU Declaration of Conformity CE • pewag PLGW pewag pro anchor point (rotatable and lockable)
Zero-waste forging process: eyes are upset forged
By request we can supply following certificates • DNV product certificate for loose gear (CG3) • Witnessed proof load test certificate • 100% MPI and UT test certificate • Certificate of conformity UKCA
Shackles and pins CNC machined
Shackles are proof load tested
pewag D.line
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D.line shackles 85t to 1500t WLL
The safety factor of pewag D.line shackles is fully assessed by FEA and confirmed by physical testing during DNV Type approval process. pewag D.line Heavy Lifting Shackles generally comply or exceed design and testing requirements of ASME B30.26-1 and Federal Specification RR-C-271.
Type Working Load Limit Range (WLL) Charpy value at Temperature Operating Temperature Range
D.line (P285)
D.line Plus (P485)
D.line Star (P685)
85t - 1500t 27J / -20°C -20°C / +200°C
120t - 175t 27J / -20°C -20°C / +200°C
85t - 600t 42J / -40°C -60°C / +200°C
D.line markings **
Markings on body and pin
Made in Germany - Sticker
Steel grade
Working Load Limit (WLL)
CE and UKCA conformity code
Traceability Code
pewag logo * Shackles with no markings for WLL, brand or traceability are not for lifting applications. ** optional, only on request
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pewag D.line
Use Cases pewag D.line (P285) shackles are used for lifting operations up to a weight of 1500 tonnes. pewag D.line Plus (P485) shackles are made of higher strength material and are well suited for use where higher loads are required with reduced dimensions and weight. pewag D.line Star (P685) shackles are designed for use in low temperature conditions. pewag shackles meet all relevant design & quality requirements.
Dimensions & Capacity
Type
WLL
[t] D.line P285
bow diameter
pin diameter
inside width
jaw gap
inside height
eye diameter
eye thickness
pin length
total height
total width
a
b (+/- 0,5)
g
e (min./max.)
f
c (min./max.)
d
i
h (max.)
j (max.)
[mm]
[mm]
[mm]
[mm]
D.line Star 85 85 83 190 127/133 P685 120 95 95 238 144/150 150 105 108 275 165/173 200 120 125 280 180/188 250 130 140 305 205/215 300 140 150 305 205/215 400 160 175 325 230/240 500 180 185 350 250/262 600 200 205 375 275/288 700 210 215 400 300/315 800 210 220 400 300/315 1,000 240 240 420 340/357 1,250 260 270 450 360/378 1,500 280 290 450 360/378 D.line Plus 120 85 83 190 127/133 P485 150 95 95 238 144/150 175 105 108 275 165/173 PL = 2 x WLL exceeding the class requirements. All dimensions in mm
[mm] 330 380 385 450 520 530 575 650 650 650 650 700 750 800 330 380 385
[mm] 162/177 200/215 230/245 270/288 290/308 315/335 365/387 385/410 430/458 440/468 450/478 500/530 570/600 610/640 162/177 200/215 230/245
[mm] 80 89 100 110 115 120 160 160 185 200 200 210 225 225 80 89 100
aprox. weight
[mm]
[mm]
[mm]
[kg]
398 438 508 550 590 605 715 740 828 885 890 955 1,010 1,010 398 438 508
574 659 696 807 914 952 1,057 1,168 1,222 1,242 1,247 1,366 1,486 1,586 574 659 696
376 444 503 540 585 605 667 734 800 847 847 928 1,000 1,040 376 444 503
78 115 162 240 306 368 602 735 969 1,091 1,106 1,476 1,955 2,327 78 115 162
pewag D.line
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Quality Control pewag shackles are forged from high quality alloy steels and quenched and tempered according to approved heat treatment procedures complying with the latest requirements set by the Classification Societies. Each batch is tested for mechanical properties by an accredited partner. The production history of each shackle is traceable to heat treatment batch, proof load test and inspection certificate. pewag shackles meet all relevant requirements of the Machinery Directive 2006/42/EC and the UK Supply of Machinery (Safety) Regulations 2008. Where requested the proof load test and final inspection is performed under the survey of a classification society, such as ABS, BV, DNV, LROS or any other officially certified inspection body at additional cost. Additional certification must be requested at time of order.
NDT - ultrasonic testing (on request)
Proof testing (2 x WLL) using quick release system
Shackle unique ID / traceability marking
NDT - Magnetic Particle Inspection (on request)
Mechanical testing is performed for every production batch and ensures individual traceability to every shackle. 6
pewag D.line
pewag services and solutions Due to our extensive experience in developing and manufacturing chains and components, pewag is a trustworthy partner for any lifting challenge.
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pewag D.line
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FO/24/00433
pewag austria GmbH A-8041 Graz, Gaslaternenweg 4, Phone: +43 316 6070-0, Fax: +43 316 6070-100, saleinfo@pewag.com, www.pewag.com www.pewag.com
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