sAFETY LIGHT CURTAINS SERIE SG-BODY “BIG” The new SG BODY “BIG” safety light curtain series thanks to its new housing together with the innovative design optical-electronic platform ensures the performance of high-level safety light curtain required in the material handling market. Classical TX-RX models with operating distance reaching up to 60m, available in 2, 3 and 4 beams models with controlled height of 500, 800, 900 and 1200mm controlled height are now completed by a LONG RANGE version 40mm resolution for hand protection with operating distance reaching up to 60m. All SG BODY “BIG” models are then provided in 2 different versions : • BASE version that represents the ideal product for all applications where Muting function is not required but EDM, MANUAL/AUTOMATIC restart are fundamental; • MUTING version integrates the Muting function and completes it with all advanced features associated to like anti-interference coding, ‘L’ o ‘T’ configurations, edged or triggered OVERRIDE and external Muting enable. Total absence of “DEAD ZONE”, 7 segment displays USER INTERFACE for signaling and diagnostics, alignment AID function and 3 different types of mounting brackets (SWIVELLING SIDE for “THIN MOUNTING”, TOP-BOTTOM ROTATING and REAR) complete the product and make it the ideal and most performing solution for all the industrial application.
highlightS • New big sturdy profile for heavy duties; • Up to 60mt operating distance; • 2,3,4 beams with 500, 800, 900 and 1200mm controlled height; • Two models : BASE and MUTING; • No programming required : integrated safety functions DIP SWITCH selectable; • Integrated Muting with all advanced features associated to like antiinterference coding, ‘L’ o ‘T’ configurations, edged or triggered OVERRIDE and external Muting enable. • Type 2 models SIL 2 and PL d and Type 4 models SIL 3 PL e
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APPLICATIONS Extreme reliability and simplicity make the SG BODY safety light curtains the ideal solution for the following applications: • Automatic machines • Robots • Automatic assembling lines • Palletizers and Depalletizers • Automatic warehouses
SAFETY & MESUREMENT
BODY PROTECTION
SETTINGS BASE VERSION In BASE versions integrated functions can be selected or enabled through dedicate wires on TX and RX M12 connectors
Line
Layout connection
Behaviour
TEST
Test not active
RESET/RESTART/RESTART MODE
Automatic restart
RESET/RESTART/RESTART MODE
Manual restart
EDM
(EDM ENABLE: active)
EDM ENABLE
EDM enabled
OSSDs
MUTING VERSION A closing cap coupled with the top cap of the RX and TX units can be unscrewed to access dip-switches slot. By means of internal dipswitches the user can set-up some functions
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RX
Dip switch n°1: Muting timeout Dip switch n°2: Muting T/L Dip switch n°3: Muting filter Dip switch n°4: Override restart Dip switch n°5: Override mode Dip switch n°6: EDM enable Dip switch n°7: coding selection Dip switch n°8: coding selection
TX
ON
OFF
10 min T Disabled Manual Edged EDM on See table See table
∞ L Enabled Automatic Triggered EDM off See table See table
Dip switch n°1: coding selection Dip switch n°2: coding selection Dip switch n°3: not used Dip switch n°4: not used Dip switch n°5: not used Dip switch n°6: not used Dip switch n°7: not used Dip switch n°8: not used
ON
OFF
See table See table -
See table See table -
Dip-switch 7
Dip-switch 8
CODE
Dip-switch 1
Dip-switch 2
CODE
ON
ON
NO CODE
ON
ON
NO CODE
OFF
ON
Code 1
OFF
ON
Code 1
ON
OFF
Code 2
ON
OFF
Code 2
OFF
OFF
Not used
OFF
OFF
Not used
Wire configurations are the same reported in the table above for base versions
INDICATORS A user interface aids the customer to control and check the state of the light curtain, for alignment mode, normal operation and for troubleshooting activity. User interface is composed by four LEDs on the receiver and two LEDs on the emitter and an one-digit display present on both receiver and emitter unit RX
TX
DIMENSIONS BASE VERSION
Model
L1 [mm]
L2 [mm]
SGx-B2-050-OO-E
606,35
520,5
SGx-B3-080-OO-E
906,35
820,5
SGx-B4-090-OO-E
1006,35
920,5
SGx-B4-120-OO-E
1306,35
1220,5
SG4-40-060-OO-E
783,35
700,5
SG4-40-090-OO-E
1083,35
1000,5
SG4-40-120-OO-E
1383,35
1300,5
x = ESPE Type: 2,4
MUTING VERSION
Model
L1 [mm]
L2 [mm]
SGx-Byy2-050-OO-W-C
609,35
520,5
SGx-Byy3-080-OO-W-C
909,35
820,5
SGx-Byy4-090-OO-W-C
1009,35
920,5
SGx-Byy4-120-OO-W-C
1309,35
1220,5
x = ESPE Type: 2,4 yy = operating distance (only for Type 4): SR, LR
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CONNECTIONS BASE VERSION CONNECTIONS
RX
TX
M12 8-pole connector
M12 5-pole connector
1
=
White
=
RESET/RESTART/RESTART MODE
1
=
Brown
=
24Vdc
2
=
Brown
=
24Vdc
2
=
White
=
TEST
3
=
Green
=
EDM ENABLE
3
=
Blue
=
0V
=
Black
=
EARTH
=
Grey
=
N.C.
4
=
Yellow
=
EDM
4
5
=
Grey
=
OSSD1
5
6
=
Pink
=
OSSD2
7
=
Blue
=
0V
8
=
Red
=
EARTH
CONNECTIONS MUTING VERSION CONNECTIONS RX MAIN CONNECTOR
TX SECONDARY CONNECTOR
MAIN CONNECTOR
SECONDARY CONNECTOR
Main connector: M12 8-pole connector
Main connector: M12 5-pole connector
1
1
=
Brown
=
24Vdc
=
Brown
=
24Vdc
2
=
Blue
=
0V
2
=
White
=
TEST
3
=
White
=
RESET/RESTART/RESTART MODE
3
=
Blue
=
0V
4
=
Green
=
OVERRIDE1
4
=
Black
=
EARTH
5
=
Pink
=
OSSD2
5
=
Grey
=
N.C.
6
=
Yellow
=
EDM
7
=
Black
=
MUTING ENABLE
8
=
Grey
=
OSSD1
9
=
Red
=
OVERRIDE2
10
=
Violet
=
LAMP OUTPUT
1
11
=
Grey-Pink
=
OVERRIDE STATUS
12
=
Red-Blue
=
EARTH
Secondary connector: M12 5-pole connector 1
=
Brown
=
24Vdc
2
=
White
=
MUTING2
3
=
Blue
=
0V
4
=
Black
=
MUTING1
5
=
Grey
=
N.C.
SECONDARY CONNECTOR
MAIN CONNECTOR
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Secondary connector: M12 5-pole connector =
Brown
=
24Vdc
2
=
White
=
N.C.
3
=
Blue
=
0V
4
=
Black
=
N.C.
5
=
Grey
=
N.C.
TECHNICAL DATA BASE VERSION
MUTING VERSION
Electrical Data Power supply
24 Vdc ±20%
24 Vdc ± 20%
Emitter consumption (TX)
2.5 W max
2.5 W max
Receiver consumption (RX)
4.0 W max (without load)
4.0 W max (without load)
Outputs:
2 PNP outputs short-circuit protection (1.4 A @55°C)
2 PNP outputs short-circuit protection (1.4 A @55°C)
Output current:
0.5 A max / each output
0.5 A max / each output
Output voltage - ON min:
Power supply value less 1 V
Power supply value less 1 V
Output voltage - OFF max:
0.2 V
0.2 V
Output capacitive load
2.2 uF @24Vdc
2.2 uF @24Vdc
Response time:
From 11 to 24 ms See section “MODEL TABLE SELECTION”
From 11 to 24 ms See section “MODEL TABLE SELECTION”
Protected height:
from 500mm to1200mm See section “MODEL TABLE SELECTION”
from 500mm to1200mm See section “MODEL TABLE SELECTION”
Safety category:
Type 4 / Type 2 (ref. EN 61496-1)
Type 4 / Type 2 (ref. EN 61496-1)
Auxiliary functions:
Reset, Restart selection, EDM, Test
Reset, Restart selection, Alignment, EDM, Test, Muting, Override, Coding
Electrical protection:
class III
class III
Connections:
TX : M12 5 poles RX : M12 8 poles
TX : M12 5 pole + M12 5 pole RX : M12 12 pole + M12 5 pole
Cable length ( for power supply):
70m. max.
70m. max.
Pollution degree
2
2
Light source:
Infrared LED (950 nm wavelength )
Infrared LED (950 nm wavelength )
Resolution:
40 mm 319,75 mm 419,75 mm 519,75 mm
319,75 mm 419,75 mm 519,75 mm
Beam spacing:
20 mm 300 mm 400 mm 500 mm
300 mm 400 mm 500 mm
Operating distance:
6 to 60mt See section “MODEL TABLE SELECTION”
SR = SHORT RANGE = 0.5 to 30mt LR = LONG RANGE = 6 to 60mt See section “MODEL TABLE SELECTION”
Ambient light rejection:
IEC 61496-2
IEC 61496-2
Operating temperature:
0…55°C
0…55°C
Storage temperature:
-25…+ 70 °C
-25…+ 70 °C
Temperature class:
T6
T6
Humidity:
15…95 % (no condensation)
15…95 % (no condensation)
Water protection grade:
IP 65 (EN 60529)
IP 65 (EN 60529)
Vibration:
0.35 mm width, 10…55 Hz frequency, 20 sweep for each axis, 1 octave/min (EN 60068-2-6)
0.35 mm width, 10…55 Hz frequency, 20 sweep for each axis, 1 octave/min (EN 60068-2-6)
Shock resistance:
16 ms (10g) 1.000 shock for each axis (EN 60068-2-29)
16 ms (10g) 1.000 shock for each axis (EN 60068-2-29)
Housing material:
Painted aluminium (yellow RAL 1003)
Painted aluminium (yellow RAL 1003)
Caps material:
PBT Valox 508 (pantone 072-CVC)
PBT Valox 508 (pantone 072-CVC)
Front glass material:
PMMA
PMMA
Connectors:
M12
M12
Optical Data
Mechanical and environmental data
TECHNICAL DATA BASE VERSION
MUTING VERSION
Reliability data PL (Ref. EN ISO 13849-1)
SG2 : d SG4 : e
SG2 : d SG4 : e
CAT (Ref. EN 954-1)
SG2 : 2 SG4 : 4
SG2 : 2 SG4 : 4
SIL (Ref. EN IEC 61508)
SG2 : 2 SG4 : 3
SG2 : 2 SG4 : 3
SIL CL (Ref. EN IEC 62061)
SG2 : 2 SG4 : 3
SG2 : 2 SG4 : 3
PFHD – Probability of Danger Failure (1/h)
SG2 : 1,19E-08 SG4 :1,10E-08 SG4 40mm LONG RANGE : 1,95E-08
SG2 : 3,15E-08 SG4 : 1,03E-08
T1 – Life Time (Years)
SG2 : 20 SG4 : 20
SG2 : 20 SG4 : 20
MTTFD - Mean Time to Danger Failure (Years)
SG2 : 317 SG4 : 353 SG4 40mm LONG RANGE : 98
SG2 : 288 SG4 : 338
DC – Diagnostic Coverage (%)
SG2 : 96,7% SG4 : 96,4% SG4 40mm LONG RANGE : 98,3%
SG2 : 92,10% SG4 : 96,80%
SFF – Safe Failure Fraction (%)
SG2 : 98% SG4 : 97,9% SG4 40mm LONG RANGE : 98,9%
SG2 : 95,20% SG4 : 98,1%
HFT – Hardware Fault Tolerance
SG2 : 0 SG4 : 1 SG4 40mm LONG RANGE : 1
SG2 : 0 SG4 : 1
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ACCESSORY SELECTION AND ORDER INFORMATION SIDE FIXING BRACKET
MODEL
DESCRIPTION
CODE
ST-K4STD-SG BODY BIG
Side fixing bracket (4 pcs kit)
95ASE1950
ST-K4AV
Antivibration support (4 pcs kit)
95ACC1700
ST-K6AV
Antivibration support (6 pcs kit)
95ACC1710
The recommended mounting positions according to the light curtain length are shown in Figure 52 and in the subsequent table.
DESCRIPTION
L2[mm]
A [mm]
B [mm]
C [mm]
SGx-yyy2-050-OO-k-x
520,5
320,5
100
-
SGx- yyy3 -080-OO-k-x
820,5
370,5
125
-
SGx- yyy4 -090-OO-k-x
920,5
620,5
150
-
SGx- yyy4 -120-OO-k-x
1220,5
1020,5
100
510,25
SG4-40-060-OO-E
700,5
420,5
140
-
SG4-40-090-OO-E
1000,5
770,5
115
-
SG4-40-120-OO-E
1300,5
1120,5
90
560,25
Legend x : 2 or 4; yyy : • B • BSR • BLR k : E or W x:C
ROTATIVE FIXING BRACKET
MODEL ST-K4ROT-SG BODY BIG
DESCRIPTION
CODE
Rotative Ficxing Bracket (4 pcs kit)
95ASE1960
REAR FIXING BRACKET
MODEL ST-K4REAR-SG BODY BIG
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DESCRIPTION Rear Fixing Bracket (4 pcs kit)
CODE 95ASE1970
MODEL SG-DM 150 SG-DM 600 SG-DM 900 SG-DM 1200 SG-DM 1650 SG-DM 1900 SE-S 800 SE-S 1000 SE-S 1200 SE-S 1500 SE-S 1800 SG-SB SG-PS 600 SG-PS 900 SG-PS 1200 SG-PS 1650 SG-PS 1900 TP-40 TP-50 TP-90 SG-LP CS-A1-03-U-03 CS-A1-03-U-05 CS-A1-03-U-10 CS-A1-03-U-15 CS-A1-03-U-25 CS-A1-03-U-50 CS-A1-06-U-03 CS-A1-06-U-05 CS-A1-06-U-10 CS-A1-06-U-15 CS-A1-06-U-25 CS-A1-06-U-50 CS-A1-10-U-03 CS-A1-10-U-05 CS-A1-10-U-10 CS-A1-10-U-15 CS-A1-10-U-25 CS-A1-10-U-50 SG-AS-ARM SG-PR-ARM SG-F1-ARM SG-F2-ARM SG-G1-ARM SG-G2-ARM SG-CB-B LMS LMS-1 LMS-2 LMS-3 SU-LMS-1A SU-LMS-1B CV-Y1-02-B-007 CV-L1-02-B-007
DESCRIPTION Deviating mirror version 150 mm Deviating mirror version 600 mm Deviating mirror version 900 mm Deviating mirror version 1200 mm Deviating mirror version 1650 mm Deviating mirror version 1900 mm Column and floor stand H= 800 mm Column and floor stand H= 1000 mm Column and floor stand H= 1200 mm Column and floor stand H= 1500 mm Column and floor stand H= 1800 mm Protective stand base Protective stand H= 600 mm Protective stand H= 900 mm Protective stand H= 1200 mm Protective stand H = 1650 mm Protective stand H = 1900 mm Test piece Ø 40 mm Test piece Ø 50 mm Test piece Ø 90 mm Laser pointer 5-pole M12 cable (axial) 3 m 5-pole M12 cable (axial) 5 m 5-pole M12 cable (axial) 10 m 5-pole M12 cable (axial) 15 m 5-pole M12 cable (axial) 25 m 5-pole M12 cable (axial) 50m 8-pole M12 cable (axial) 3 m 8-pole M12 cable (axial) 5 m 8-pole M12 cable (axial) 10 m 8-pole M12 cable (axial) 15 m 8-pole M12 cable (axial) 25 m 8-pole M12 cable (axial) 50 m 12-pole M12 cable (axial) 3 m 12-pole M12 cable (axial) 5 m 12-pole M12 cable (axial) 10 m 12-pole M12 cable (axial) 15 m 12-pole M12 cable (axial) 25 m 12-pole M12 cable (axial) 50 m Active sensor single arm Passive reflector single arm F1 muting arm for RX F2 muting arm for RX G1 muting arm for TX G2 muting arm for TX Muting C bracket big kit Muting lamp Modular Muting lamp Muting lamp - horizontal mounting Muting lamp - vertical mounting Basic module for LMS-1 Tower module for LMS-1 M12 4-pole cable 0.7m for “T” vesions with integrated sensors M12 4-pole cable 0.7m for “T” vesions with integrated sensors
CODE 95ASE1670 95ASE1680 95ASE1690 95ASE1700 95ASE1710 95ASE1720 95ACC1730 95ACC1740 95ACC1750 95ACC1760 95ACC1770 95ASE1660 95ASE1610 95ASE1620 95ASE1630 95ASE1640 95ASE1650 95ASE1820 95ASE1790 95ASE1800 95ASE5590 95ASE1170 95ASE1180 95ASE1190 95ASE1200 95ASE1210 95A252700 95ASE1220 95ASE1230 95ASE1240 95ASE1250 95ASE1260 95A252710 95A252720 95A252730 95A252740 95A252750 95A252760 95A252770 95ASE1840 95ASE1850 95ASE1880 95ASE1890 95ASE1900 95ASE1910 95ASE1920 M2059004 95ACC1990 95ACC2000 95ACC2010 95ACC2020 95ACC2030 95ACC2560 95ACC2570
SE-SR2
TYPE 4 SAFETY RELAY 3NO 1NC
95ACC6170
CS ME-03VU24-Y14
EDM RELAY BOX
95ASE1270
MODEL SELECTION TABLE BASE MODELS Description
Protected height [mm]
Beams N.
SG2-B2-050-OO-E
500
2
Response time Resolution [mm] [msec] 11
Interaxis [mm]
Operating distance [m]
Code
500
6..60
957851240
519,75
SG2-B3-080-OO-E
800
3
12
419,75
400
6..60
957851250
SG2-B4-090-OO-E
900
4
13
319,75
300
6..60
957851260
SG2-B4-120-OO-E
1200
4
13
419,75
400
6..60
957851270
SG4-B2-050-OO-E
500
2
11
519,75
500
6..60
957851280
SG4-B3-080-OO-E
800
3
12
419,75
400
6..60
957851290
SG4-B4-090-OO-E
900
4
13
319,75
300
6..60
957851300
SG4-B4-120-OO-E
1200
4
13
419,75
400
6..60
957851310
SG4-40-060-OO-E
660
33
20
40
20
6..60
957851570
SG4-40-090-OO-E
960
48
22
40
20
6..60
957851580
SG4-40-120-OO-E
1260
63
24
40
20
6..60
957851590
Description
Protected height [mm]
Beams N.
SG2-B2-050-OO-W-C
500
2
No code: 11 Code: 17
SG2-B3-080-OO-W-C
800
3
SG2-B4-090-OO-W-C
900
SG2-B4-120-OO-W-C
MUTING MODELS Response time Resolution [mm] [msec]
Interaxis [mm]
Operating distance [m]
Code
519,75
500
0.5..60
957851320
No code: 12 Code: 19
419,75
400
0.5..60
957851330
4
No code: 13 Code: 21
319,75
300
0.5..60
957851340
1200
4
No code: 13 Code: 21
419,75
400
0.5..60
957851350
SG4-BSR2-050-OO-W-C
500
2
No code: 11 Code: 17
519,75
500
0.5..30
957851400
SG4-BSR3-080-OO-W-C
800
3
No code: 12 Code: 19
419,75
400
0.5..30
957851410
SG4-BSR4-090-OO-W-C
900
4
No code: 13 Code: 21
319,75
300
0.5..30
957851420
SG4-BSR4-120-OO-W-C
1200
4
No code: 13 Code: 21
419,75
400
0.5..30
957851430
SG4-BLR2-050-OO-W-C
500
2
No code: 11 Code: 17
519,75
500
6..60
957851360
SG4-BLR3-080-OO-W-C
800
3
No code: 12 Code: 19
419,75
400
6..60
957851370
SG4-BLR4-090-OO-W-C
900
4
No code: 13 Code: 21
319,75
300
6..60
957851380
SG4-BLR4-120-OO-W-C
1200
4
No code: 13 Code: 21
419,75
400
6..60
957851390
UNI EN ISO9001
The company endeavours to continuously improve and renew its products; for this reason the technical data and contents of this catalogue may undergo variations without prior notice. For correct installation and use, the company can guarantee only the data indicated in the instruction manual supplied with the products. Rev. 00, 03/2010
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9C502500E