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U.S.A NON COMBUSTIBLE COMPOSITE PANELS
ALUBOND U.S.A FR-A2, A QUALITY PRODUCT FROM ALUBOND U.S.A, THE WORLD'S LARGEST FIRE RETARDANT ACP PANEL. Alubond U.S.A FR-A2 is a registered brand name of American Building Technologies located in Rockford Illinois with production bases in Europe, Middle East, Iran, Turkey and India with an annual production capacity of 25,000,000 M2 (Twenty Five Million square meters) and the brand ownership is now fully transfered and the brand is now owned by Mulk Holdings.
02----------------------------------
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Alubond U.S.A FR-A2 is the new generation exterior fire retardant Panels with over 90% Stone core sandwiched between two layers of metal skins . Alubond U.S.A FR A2 patented core form·ulation with a high percentage of Magnesium Hydroxide provides superior fire retardant capabilities making it an extremely safe cladding solution for buildings worldwide. Alubond U.S.A FR-A2 has passed stringent Fire test certifications all over the world achieving product classifications as per EN 13501 - l A2 S l dO (Over 90% Stone core.content) and EN 1350 l - l B S l DO (Over 70% Stone core.content).
----------------------------------------03
SOLID MAGNESIUM HYDROXIDE IN A ROCK FORM
U.SA NON COMBUSTIBLE COMPOSITE PANELS
Advantages of Magnesium Hydroxide ► ► ► ► ► ► ► ►
Filler and Flame Retardant/Smoke Suppressant in one product Environn1entally Acceptable
Halogen Free
Non-Corrosive
Reduces Smoke Density Non-Volatil.e
Largely ln.ert
ThermallySta bleu pto340°CandthereafterundergoesEndothermicDecomposition releasing Water The solid mineral magnesium hydroxide, with the chemical formula Mg(OH) 2 is a common alteration product of periclase in marble; a low-temperature hydrothermal vein mineral in metamorphosed limestones and chlorite schists; and formed during serpentinization of dunites. It is often found in association with serpentine, calcite, aragonite, dolomite, magnesite, hydromagnesite, artinite, talc and chrysotile.
What is Endothermic & Exothermic Reaction ?
Stap 2: Enc"gy ,� RELEASED when ncv, chcm;col bond� ar·c
made
A reaction i:; EXOTHERMIC if more energy i:; RELEASED than SUPPLIED. If more energy i:; SUPPLIED than i:; RELEASED then the reaction i:; ENDOTHERMIC
Endothermic process: a change (e.g. a chemical reaction) that requires (or absorbs) heat. Photosynthesis is an endothermic reaction (requires energy input from sun)
LDPE (Low density Polyethylene) is a hydrocarbon material which exhibits exothermic reaction by releasing energy when exposed to heat. Mg (OH) 2 is a natural mineral which exhibits Endothermic reaction by absorbing heat when exposed to energy/heat.
04-----------------------------------------
COMPARISON OF MAGNESIUM HYDROXIDE WITH ALUMINIUM TRIHYDRATE
U.S.A NON COMBUSTIBLE COMPOSITE PANELS
ATH
Magnesium Hydroxide
Al (OH) 3
Mg (OH) 2
34%
31%
Decomposition Temperature
Greater than 230° C
Greater than 330° C
Specific Gravity
2.42
2.36
Electrical Conductivity us/cm
Less than 350DIN
53208
Powder
Powder
Molecular Formula
Water Content Loss on Ignition (LOI) Mohs hardness
pH
2.5-3.5 l 0-8
Color
White
Refractive Index
1.57
Physical Properties
Particle Morphology
Hexagonal Platelet
2.0-3.0 l 0.5
White 1.58
Hexagonal Platelet
Magnesium Hydroxide Structure : GREEN : Magnesium RED
: Hydrogen
WHITE : Oxygen
Aluminium Trihydrate Structure RED
PINK
: Alumina : Hydrogen
WHITE : Oxygen
05
Alub ndA2 U.S.A NON COMBUSTIBLE COMPOSITE PANEl.S
Some MCM Manufacturers use Aluminium Hydroxide due to the easy availability of the mineral in proximity to production plants. Alubond U.S.A FR-A2 uses Magnesium Hydroxide as its prime core mineral based on the following data. Reactivity: Magnesium Hydroxide is much more reactive than Alumina Trihydrate (ATH),
whereas ATH releases the available water over a broad range (230° C to 430° C), Magnesium Hydroxide releases the available water over a much narrower range (330° C or 630° F to
430° C).In simple terms this compares to spraying a fine mist of water over a fire (ATH) as
opposed to dousing the fire with a full bucket of Water (Magnesium Hydroxide). The quick release of water enhances the flame retardant properties of Magnesium Hydroxide.
Water Release : Magnesium Hydroxide releases water at a higher temperature than ATH.
The higher temperature release is at a more critical point that reduces the spread of the
flame.
Particle Shape : Magnesium Hydroxide particles, if viewed under a microscope, are plate
like versus the spherical particles of ATH. These plate-like particles overlap one another similar to fish scales or roofing shingles. Pound for pound these plate-like particles offer much more exposed surface area than spherical ATH particles. Therefore more particles
are directly exposed to the flame. Also, the plate-like particles provide more strength, flexibility and reinforcement in the finished product as opposed to spherical particles.
Particle Integration : Magnesium Hydroxide is a natural mix of particles. There is particle
penetration and integration within Magnesium Hydroxide rather than having ATH and
calcium carbonate particles mixed side by side. This allows a better distribution of the fire
retardant and smoke suppressant properties.
Stability: Magnesium Hydroxide has stabilizing characteristics that tend to neutralize acid
and toxic smoke. ATH does not provide these benefits.
Char Ash: Magnesium Hydroxide during the burning reaction forms a "Char-Ash" in front
of the flame, which suppresses the flame.
Physical Properties ►►
Physical properties such as viscosity cure rate, stress strain and durometer, suggest
that magnesiun1 hydroxide is virtually indistinguishable from ATH fron1 a filler
performance standpoint. ►►
Magnesium Hydroxide, because of its acid scavenging properties, can play a useful
►►
By absorbing the heat, magnesium hydroxide prevents or delays ignition and retards
role in halogenated compounds by reducing acid gas emissions. combustion of polymeric materials.
06----------------------------------------
ALUBOND MINERAL CORE
AlubundA2 U.S.A NON COMBUSTIBLE COMPOSITE PANELS
Alubond U.S.A FR-A2's formulated CORE exposed to a temperature over 332°C
Alubond U.S.A FR-A2 - Endothermic Reaction
Magnesium Oxide MgO (s)
+
Water (H 20) (g)
07
COMPARISON OF ALUMINIUM PANELS WITH ALUBONDA2 PANEL
Alub ndA2
U.S.A NON COMBUSTIBLE COMPOSITE PANRS
Different Types of Cores
LDPE EN13501 E
.-
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.,;- -t.____O_V_ E.;...R_7_0_%_M_i....;.ne_ra_l _E_N _ 1_35_0_1 _ B
--....: • . . .. . ;,Y . - . / ----- .•,;>-'
OVER 90o/o M ETAL HO NEYCOM B EN13501A2
100o/o METAL SOL ID ALUMINIUM 13501CLASS A1
OVER 70% MINERAL EN 13501 B
PERFORMANCE
100% METAL OVER 90% OVER 90°k SOLID METAL MINERAL EN ALUMINIUM HONEYCOMB 13501 A2 13501 CLASS EN13501 A2 Al
Combustibilty Rating
Combustible
Low Non Non Combustibility Combustible Combustible
Non Combustible
NFPA 285/ BS 8414 Pass
No
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
ASTM D 1929 Ignition
No
Yes
Yes
Yes
Yes
EN 13501
E
B
A2
A2
Al
Direct Flame Over 1000 ° c Fire Penetration
20 Seconds
l 8 Minutes
30+ Minutes
55 Seconds
30 Seconds
ASTM E 84 Core Burning Class A Rating
08--------------------------------------
AlubondA2
TECHNICAL DATA SHEET ALUBOND U.S.A FR-A2
AlubondA? U.S.A NOH COMBUSTl8lfCOMPOSITE PAHD.S
t:7(:!.
(A UAE CIVIL DEFENSE APPROVED PRODUCT*)
l!l�e1•1w
1
Skin thickness
2
Weight
3
Standard Width
U.S.A NON COMBUSTIBLE COMPOSITE PAHRS
t1. ;n!1,!Yu.i-.J
.....
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PRINCIPAL PROPERTIES
...
.. .
mm
'
+0.5 Kg/m2
'""
mm
'
,,
m
... .. .
Width
5
Length
6
Thickness
7
Squareness
..... .....
8
Bow
....,
"
'
e-;...
"!..•.'!" •
.,
.
0.5mm 6.2
8.0
11.6
l 000, 1 250, 1500
mm
±2
mm
+3
mm
+0.2
mm
Max5
%
+0.5
MECHANICAL PROPERTIES
J
··•-�· ••'· ..,,".. •• ,... ... ...
PRODUCT TOLERANCES
4
.....,Jj(r• .............
�
+ 0.3
ASTM E8
MPa or N/mm2
56
43
25
0.2% proof stress
ASTM E8
MPa or N/mm2
47
41
22
ll
Elongation
ASTM E8
%.
4.8
3.8
2
12
Flexural elasticity, E
ASTMC393
GPa or kN/mm 2
45
38.5
26
13
Flexural rigidity, Exl.
ASTMC 393
kNmm2/mm
110
203
395
9
Tensile strength
10
ACOUSTICAL PROPERTIES
14
Sound Transmission Loss
ASTM E413
15
Sound absorbtion factor
ISO 354
16
Deflection Temprature
17
Thermal resistance R
18
Temperature resistance
19
Linear Thermal Expansion
dB
..
ASTMC518 EN 19991-1
•c
110
M2 K/W
0.031
•c
-50....+80
mm/m@100°c
2.4
CORE FIRE PERFOMANCES 20
Core
....,
21
Reaction to fire
EN 13501-l
22
Surface Burning Charecterstics
ASTM E84
23
Self Ignition Temp
ASTM D 1929
.......
24
Exterior Non Load Bearing Wall Assembly
NFPA 285
25
Fire Rating
ASTM El 19
TBW0 200165
No.of Coats
27
Type/finish
28
Gloss@60°c
29
Adhesion (Dry Condition )
30
Pencil hardness
COATING PERFORMANCES " ""
.. '." A AMA 2605-13
Excellent performance Non Combustibl e Mineral filled core A 2 , Sl, dO
TBW 0300154 & TBW 03001 26.2 TBW 0300155& TBW 0300156 & TBW 0300137.2
26
0.05
THERMAL PREPORTIES
ASTM D 648
27
26
%
.. . ' .. " ' '
Class A/ Class l Not Less 1han 343t8C
.. " ..
Passed Various Assemb ly Tests(Listings Referencce: MH-ATD-001 & MH--AED 003&MH-AED-004 Rev 0)
..''
3 Hrs( Listing Reference :MH -AED-3HJW06 RevO)
• • ' I
....
Standard 2Coat / 3 Coat/ 4 Coat Standard PVDF / FEVE / HDPE 20-40
I 20-80
No. Adhesion loss min HB
--------------------------------------------09
PROJECT REFERENCES ALU BOND U.S.A FR-A2
MEDICLINIC PARKVIEW HOSPITAL. DUBAI. UAE Architect: Stantec International
10
PROJECT REFERENCES ALU BOND U.S.A FR-A2
AlubondA2 U.S.A NON COMBUSTIBLE COMPOSITE PANELS
ELITE-10, DUBAI, UAE Consultant: Barjeel Engineering Consultant
11
PROJECT REFERENCES ALU BOND U.S.A FR-A2
RESIDENTIAL BUILDING, AL BARSHA, DUBAI, UAE Contractor: Modern Building Contracting Co. LLC
12
Alub nd 2
U.S.A NON COMBUSTIBLE COMPOSITE PANB.S
PROJECT REFERENCES ALU BOND U.S.A FR-A2
AlubondA2 U.S.A NON COMBUSTIBLE COMPOSITE PANELS
WORLD TRADE CENTRE L.L.C., DUBAI, UAE Consultant: WSP Middle East Ltd & Hopkins Architects Dubai Ltd. Contractor: Al Futtaim Carillion LLC 13
PROJECT REFERENCES ALUBOND U.S.A FR-A2
14
Alub ndAL U.S.A NON COMBUSTIBLE COMPOSITE PANELS
PROJECT REFERENCES ALUBOND U.S.A FR-A2
AlubondA2 U.S.A NON COMBUSTIBLE COMPOSITE PANELS
ALOFT CITY CENTRE, DEIRA, DUBAI, UAE Client: Majid Al Futtaim
15
PROJECT REFERENCES ALUBOND U.S.A FR-A2
TIARA UNITED TOWERS, BUSINESS BAY, DUBAI, UAE Client: Zabeel Investments
16
Alub ndA2
U.S.A NON COMBUSTIBLE COMPOSITE PANELS
PROJECT REFERENCES ALU BOND U.S.A FR-A2
Alubond 2
U.S.A NON COMBUSTIBLE COMPOSITE PANELS
NIGHT MARKET & BOARDWALK. DEIRA. DUBAI. UAE Client : Nakheel PJSC Consultant: AE7
17
PROJECT REFERENCES ALU BOND U.S.A FR-A2
RESIDENTIAL BUILDING. NAO AL HAMAR. DUBAI. UAE Contractor: Naresco Contracting LLC
18
U .S .A NON COMBUSTIBLE COMPOSITE PANELS
PROJECT REFERENCES ALU BOND U.S.A FR-A2
Alubond 2
U ..S.A NON COMBUSTIBLE COMPOSITE PANELS
BAHWAN TOWER DOWNTOWN, DUBAI, UAE Consultant: Arif & Bintoak Engineering Consultants
19
PROJECT REFERENCES ALUBOND U.S.A FR-A2
ISUZU TRAINING CENTER FACILITY JAFZA. DUBAI, UAE Consultant: AWAJ Engineering Consultants
20
Alub ndA2
U .S .A NON COMBUSTIBLE COMPOSITE PANELS
PROJECT REFERENCES ALUBOND U.S.A FR-A2
AlubondA
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RESIDENTIAL BUILDING, AL RAWADA, AJMAN, UAE Consultant: Nakheel Engineering Consultant Contractor: INT. Contracting
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PROJECT REFERENCES ALUBOND U.S.A FR-A2
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AlubondA
U.S.A NON COMBUSTIBLE COMPOSITE PANELS
RAWDHAT RESIDENTIAL BUILDING, ABU DHABI, UAE Client : Emirates Land Group Engineering : Sinergo Consultant : JLA International 23
PROJECT REFERENCES ALU BOND U.S.A FR-A2
------
------------------------- ----------------____ ---,------.:....____------- ---------- ----- ------------
[=====::::;;;=-,-..;...__ _ _ _ _-=-===-=-=-- ----�::::..::=---- ·-- -Al WAFRA, Al REEM ISLAND, ABU DHABI, UAE Consultant: KEO International Contractor: SEIDCO General Contracting
24
PROJECT REFERENCES ALU BOND U.S.A FR-A2
Alubond 2
U.S.A NON COMBUSTIBLE COMPOSITE PANELS
FOLK.ART TOWERS, IZMIR, TURKEY Architect: Ahmet Vagc1oglu
25
PROJECT REFERENCES ALUBOND U.S.A FR-A2
ARISTA LIFE, ISTANBUL, TURKEY Architect: Murat Kader
26
PROJECT REFERENCES ALUBOND U.S.A FR-A2
Alub ndA2
U.S.A NON COMBUSTIBLE COMPOSITE PANas
GOZTEPE HILTON HOTEL, ISTANBUL, TURKEY Architect: Gokhan Tune?
27
PROJECT REFERENCES ALU BOND U.S.A FR-A2
BUSINESS EDUCATION ACCELERATION CENTER EDUCATION AL BUILDING, OLOMOUC, CZECH REPUBLIC Architect: Ing. Arch. Ladislav Opletal
28
Alu ...,... nd A2
U.S.A NON COMBUSTIBLE COMPOSITE PANELS
PROJECT REFERENCES ALU BOND U.S.A FR-A2
1· I'"'
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Alubond
U.S.A NON COMBUSTIBLE COMPOSITE PANELS
-
CONTINENTAL AUTOMOTIVE, ROMANIA Architect: Adrian Corduneanu
29
PROJECT REFERENCES ALU BOND U.S.A FR-A2
DUMANKAVA MIKS, ISTANBUL, TURKEY Architect: Tago Architects
30
Alub nd, 2
U.S.A NON COMBUSTIBLE COMPOSITE PANas
CERTIFICATION ALU BOND U.S.A FR-A2
ewc
AlubondA
U.S.A NON COMBUSTIBLE COMPOSITE PANELS
5
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11(1111
CERTIFICATE OF APPROVAL No. ME5063
Alubond Turkey Alubond Aluminyum Kompozit Panel San. Tic. A.S. ldealtepe Mah. Rifki Tongsir Cad.No:93, Demirhan Plaza,K:1 34841,Maltepe-lstanbul/TU RKEY Tel: + 90 216 518 14 14
Have been assessed against the requirements of the test standard(s) denoted below and are approved for use subject to the conditions appended hereto:
CERTIFIED PRODUCT
TEST STANDARD
Alubond U.S.A FR-A2
EN 13501-1
Signed and sealed for and on behalf of Warrington Certification Ltd
Sir Ken Knight Chainnan - Management Council Page 1 of 2
st
Issued: 21 February 2015 th Valid to 20 February 2020
This certitlcate is the property of Wanington Certification Li:nited, H olmesfield Road, Wamngton, Cheshire WAI 205, UK. Registered company No. 02250182.
Exova LISTINGS: EN 13501-1: 2007 A2,S1,d0 31
CERTIFICATION ALUBOND U.S.A FR-A2
U.S.A NON COMBUSTIBLE COMPOSITE PANELS
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CERTIFICATION ALUBOND U.S.A FR-A2
AlubondP2
U.S.A NON COMBUSTIBLE COMPOSITE PANELS
6762
THOMAS BELL-WRIGHT INTERNATIONAL CONSULTANTS
In accordance with UKAS accreditation to ISO 17065 Certification is Hereby Granted to
f£urocon <.Building 1ncfustries ?:ZCE,
(a su6si,l.iary oj?.tull(J(o(dings 'F.Z.(,' (;roup, Sfiarjaft ·VJl�)
Cl�O iRo{42642, .'J[a11iriyafi Free Zone, Sfiarjafi, :
'Unitea}lra6 '£n1irates
for
"Alubond® U.S.A. FR-A2"
4.0 mm thick Aluminium Composite Material
(ASTM E84-16, ASTM D1929-16 and EN 13501-1:2007+A1:2010) which, subject to limitations described on the following pages and continued listing on www.tbwcert.com, complies with Product Certification Scheme 5D03 Exterior Waif Assemblies, Cfadding, Curtain Waifs, Building Materials, Products and Assemblies
In witness whereof, this Certificate is issued this 16th day of October 2017
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Nie Certification Manager
Thomas F. Bell-Wright Certification Director
Certificate Number: TBW0300154.1
Initial regi$tration: March 1S_, 2017 Issued: October 16, 2017 File Name: RA011 Eurocon FR-A2 jUAE)_R l final ._
Expiration: March 14, 2020 Save Date: 10/15/17 8:06 Atv1
1 Tfus.ccrtfficate and schedules ace held in force by regular factory lns.:,eet c 11.S by Thomas Betl-\"lrieht Internationa l Consultant� {T8WIC). Refer to vN,w.tbwcert.com or conta,t Tow,c S:ire Co 1'npl i ance Divisl,on to vaHd<1te the current statu� of Certification. This certific.itc rcm.iins the r,rop�rtv of THO'.vlAS 8ELL·WRlGHT INTERNAT!ONAl CONSULTANTS;PO OOX26385, OUllAI, UAL Tei: +9714 333 2692, tm:1il: ccrtificzition@be: l-wrieht.com. wet,: ,.,,ww.bell-wr i�-;hr.c:oin F 19 Scheme Cert ificate Issue 5. Dec 2016 This do&um�ro mvst not?)tfei;,�,ed, ex:c�_Jq, its entiretY and with the exp;rAs:r.parmiss lnc\of Thomas Oell ..Wright Internati onal ConsultJ!'}ts j
1111 1.. iiiiil
THOMAS BELL-WRIGHT LISTINGS: ASTM E84 • Class A, 1 1 ASTM 01929 - Self ignition more than 450 °C, !��=.��:� EN 13501-1 : 2007-A2,S1,d0 33
CERTIFICATION ALU BOND U.S.A FR-A2
Alub ndA2
u.s.A
NON COMBUSTIBLE COMPOSITE PANELS
6 762
THOMAS BELL-WRIGHT INTERNATIONAL CONSULTANTS
In accordance with UKAS accreditation to ISO 17065 Certification is Hereby Granted to
t£uroco1z <iJui[aing Irufustn·es rpzP, (iJ sub,,1..a.11')' <,f!.\{u!f<.,?fi,fdiutJ,< •'f.i:.( (,'tnup, ��liar;aft 'V511')
sr1.a1Jclfi 'U)f.<'£
([lQ ([Jo,\_, 42642, .'J{a1T1n'ya ;J-'reezoue, for
"Alubond U.S.A. FR-A2" Aluminium Composite Material Non-Load-Bearing Exterior Wall Cladding System Test Method: NFPA 285-2012 Edition
which, subject to limitations described on the following pages and continued listing on www.tbwcert.com, complies with Product Certification Scheme 5D03 Exterior Wal/Assemblies, Cladding, Curtain Waifs, Building Materials, Products, andAssemblies
In witness whereof this Certificate is issued this 15th day of March 2017
.
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Nick Purcell Certification Manager
Certificate Number: TBW03001.55 Initial registration: March 15, 2017 Issued: Marc.h 15, 2017 File Name: RAOll Eurocon FR-A2 (UAI:) NFPA 285-MechSys
Expirati.on: March 14, 2020
Save D�te: 3/15/17 2:27 Plv1
This certificate a·od schedules are hel d in force by reg1.::th1 r Fa.c tory l ns pee: .tlon-s by lho:mas Be l-l 'Afright International Cons,dt;mts {Tf.W'IJICt. Refer to www.tbwc1u1.c.om O( comactTO'NIC fire Compfiance m•1iston to vatdate thecurrent. stattis o f Ceftifi<at io n . Thi s certificale r£":r11a;n5 the property ◊f THOMAS BEll.-WRIGHT INTERNIITION,4l CONSULTANTS, PO BOX 263R�. DU.BAI. UAL Tel:+97l 4 333 7.,t,V2, Et"Mb l: f··�@bc11,·wfigh t.co.n. Web: WV.•\•1.bcll - •Ndght.oofn f 19 Scheme Cert ificate ,�sue s . Dec._�9l:� This docum�nt must not be reproduced, e)fc�pt in Its entirety aind with th��xpt(�t petmiss.ion o f Thorn.as Bell-Wrtght ln�n&tion3I Cot.s.ultants
11111111 THOMAS BELL-WRIGHT LISTINGS: NFPA 285 Passed TliOMA S SELL,WJOG lff INT£�TI� (:cflSlJL'l'AlnS
34
ENVIRONMENTAL PRODUCT DECLARATION ALUBOND U.S.A FR-A2
ENVIRONMENTAL PRODUCT DECLARATION
S ALUBOND U. .A.® FIRE
FIRE RATED ALUMINUM COMPOSITE PANELS ALUBOND TURKEY
AlubondA
'"'
U.SA
NON COMBUSTIBLE COMPOSITE PANELS
RATED A2
VVorldwide preisence of rrore th.lln 20 years, cooperatio n on numerous projects all over the globe, with an annlial production capacity of rmre than 25 million m' located in 8 countries rr.akes Al ubcnd U.S.A •� the Vl/orld's Largest il/letal Comp:;,site Brand. Great J;<Jtential of shap ing, variety of finishes and h i ghest fire resistant produc't$, Vviderange ofoolors and possibilities of individualization makes Alubond U.S.A . :i, an a rchitect's dreatn rraterlal. The willjngness to $Upport sustainability and crei.rle eco-friendly products leads us tov,ard oonstant
impro,iements and innc,,,r.itions. Our 100 % recyclable pan·els meet LEED certification requirements. Wrth special Alubond Green Series :c. and our environme:ll-o:mscious
production at all units, W?J ·are
committed to keep on contributing to efforts to make the \l\.brld more beautiful plaoe.
World's largest Aluminum Composite Panel brand
35
ENVIRONMENTAL PRODUCT DECLARATION ALUBOND U.S.A FR-A2
Alub nd, 2
U.S.A NON COMBUSTIBLE COMPOSITE PANB.S
Alubond U.S.A.® Cladding System Fire Rated A2 PRO�UC f CERNfflON
f"rocl-CP'UCI CATEGCitvRUlf fPCI!)
Fi re Resistant /\luminum Composite Panel
UL Product Category Rule (PCR) for preparing an Em1ironmental ) Product Declaretioo (EPD fer Product Group/Cladding System Products, 2015
C1PllffCATION PEP 00 :
January 12, 2016. January 12, 2021
1)£1'..LAl<ATIONNIIIAS!R
4 78699sa21.1a1.1
LIFECYCLE IMPACT CATEGORIES
..,..,_1 It1H .1Hi,!¥.n 1l IJ1e prt)tliLl :, lH-eL\ llir �n•,•1,i:inr11e11 t :1t 1111f · U(b, h .,1.ed l1ek 1�••· · ·\r.,•e,e..1� 'St'�, . 1 1,,e, �r,l Jl lll IJJn, , !11JI'uf,1 tunng , 1
·, 1 t,,iYJll,
pacbgJni,l,
,11',pos,I
tll,1
ATMOSPHEl1E
Glob::il W.:. trolIng Potimtia l ··: l':l�.·J b ·f•t ;. .. lr ·."IOif:: in ebt-:: ·;,:..,::••pr !':1.l'!'' \- i ,rJ u'. iu;.. hrr('.'PI::·J r:�:: · rl pt.. ·.-.'lfa"I • ll 1 ;,il: · o:o..i.\'!J �,; i ·r1;..1•1-rl .Y,n;rntr:;·i.- ,n,r.t <: l r . v: j.lh'!> i· J thr- :;t "lY>ph: ·: .
:r c ·
0 53 g_g1 lrg C02 •q.
..
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uo
� kg C02 •q. fUNCTK'l'� llNl!
lif>:-.
le-- ,ndu,l ,w:;r tb\• rual. e-1
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W4TER
Cione Deplt11on Potenli;al \ lJr: r:;.•,tm.1i-, . • :if·h� .- , ·1:-.t.",•• 1;. ·r ."i':r• • ,. ::·re· . !' •' i'.11\' d·J\Ur: i:.;uthfr :1rt . t1:r,• ;1pt ·.>1rti :;·b · th:;-\ ·•.····• ·. L ·J ·c:.• ••�lb':''. -ry •• · u·• · u.:.-:, r i ,., .ti.r
Photod1em lcl O'nme Cie�ion Pot,ntial h:: ·.·..;.·-:·;,,h;. • •.finlit· · rH1.1':·.\•ith hf. llr., ·:··.11 1>.• . 1q.;-:-11 .-.x i.:;.,,::·rl\-:.."lf il; .,�;1 rr :.,·)· .., .·d( l, : l,f u.l . le;, l ·r: c · .d :: 1 ·.,, uti:in · ·r: .\•n ::r , ;rrr,&
At.ldllic:itl on Poten11:il h. b.:· ..:.�. l·J I · . ·· ,· rr :i.:;. ;. ·,i,.r.r.n• i ..1r'1 1;.:.:.1 , • ..-. t V .: ;.:fi-:'J',:' ji : · <Ill'. • 1,.1 ':'<he i . ::r i.:ity .Yr,,..:: ·r.. ;: 'P', lbY-1\:; ·.: •,; fr' :; "� ) :; i, l1 c1 u ·1c1 ...· , 1U1 .,.. r:,1 .-...,, err. .·rt,\•::tf· i: • .: hi:· .. \\l:f') ,,:dir ,..
iutroph l�:.tl on J>olen ti.iJl '!•' \. I ,,.,....�r.f,;P n11t1 i:'nt•, : ·:: ,<::' i ):1>::r.f,1 , :-e..i-:: �.. i11 I:: "''• h!r.:kin � t h: . ·,1:1 ·:,':;,..I i,-;i1c . 1..i . ' ' dwnl :-ei hl nfi>,:P.: b ·. Y..:LtP -�·!,"' n .'I n.: N llt i· f in · · l1 1-:: • >> .' 'J ..i·. • ..i J-. c
3.SSE 8.8 kg CFC-11 eq.
53.47 kg 03 ,q.
,.sa
kg S02e q .
8.13 �9 N eq.
3.ll4E 8 kg R11 eq.
8.25 kg Elhene eq.
·3.5 kg S02 eq.
0
0
0
•'•• ' '.,
.,.,.u, J
,.,
1, .d eKlr ,K l.i<J
kg �hosphale eq.
'I
Dep letion of Ablol lc" Resource� l Elem e.n-k) • d.,·h;, 1> .: r ,'.;n r.�::._,:: : 1 Mf ._,,• • ' c:11 ':•\'<IU� · c:,,, :. ' �\. r. r. h v . , · l,:,t,1 1•,•.)n.: � f·"' ': -· .:it::ir: f., .·r: l" U1-::i,,-::· l'1d.il, -: r/f l:' ' l P'"', ri!l:'"t', ·uni:· .11.if,,-i}:
Deplellon of ANotk Re$0'U,IO?� lfO�$ il f utl$J ��>: fr. t l·P,1 P , " P 'I' , , ·o ::-,.:., ibl", ify·r.f n,i, • • 1c· c,>:,: ·I':· .:.erl .ou h::r.""1r,,.mp,i,,·rt r., •.11 :h i:<i.r.il i: ·rtrr.i: , .:11...-,,, fa ",I . ..i·•• ,• il �·.
S:5SE.4 kg Sb eq.
G328 MJ
l
lhe Fur1clional Unitis 1 00 sq ft offire r a ted alu'min urn composite pan el produced in ALUBOND U.S.A. manu fadurin g plan tl oca ted in Turkey
Environment
36
ENVIRONMENTAL PRODUCT DECLARATION ALUBOND U.S.A FR-A2
U.S.A NON COMBUSTIBLE COMPOSITE PANELS
Environment MATERIAL CONTENT
,V,z,tcrl,1l ,,:,1te-1t ni�-isur�j t,:, •'t., COMPONENT
AVAILABI LITY
MATERIAL
MASS%
ORIGIN
Top Sheet.& Bollom Sheet
Aiurnlnum
Metal Producti on
JO
Tu_rloly
Core Malerlal
,,,. Ralod Mlo&ral c..._
M lneral
68
Dubei
Top Sheet Coofin g
PV[)F
Po�star Rtsln1
1
Tu11<•y
aottom Shttl Coating
PE
Pol y ester Resi.ns
1.
Turkey
-----1 ---1 - - - 1 ---------
ADDITIONAL ENVIRONMENTAL INFORMATION
RECYCLING OR REUSE
P R fCONSUMfR · Rf CYCLED CONTE NT
All Alubond U.S.A <i-:• FR-A2 composi te panel waste generated during manufacturing and at the end-of-l ife are resul ti ng as recyclable or reusable materi als. The aluminu m scrap occurs during sizing activities are collected and directed to regional recycling services. The fire-rated core leaving the manufacturing _system as rate of waste cen be teten • into the manufecturing system to reuse for the same product productions.
rosT-{ONSUMER �ECYCLEDCONTENT
%
\/OC EMI SSIONS
2.301:+03 m3
WATER CONSUMPTION
ENERGY
STANDARDS
RfNfWABl.f fNfRGV
16.41 %
1.44E+03 MJ
NQN·RENfWABLE fNERCiV
83.59 %
7.34E+03 MJ
CERTIFICATIONS
-TSitN ISO 9001 2008 -ME 5063 -,11.STM E119 -TSEK300
MANUFACTURER CONTACT INFO NAME
PHONE EMAI L
WEBSITE
•�I I �III wi
,L\Juborid TURKEY I l<Juminum Composite Panel
+90 262 .746 1420
i info@alubond.corn.tr www.alubond•.com.tr
www.U L.ccmlenvi_ronment
I
�nvironment@u I.corn
fl. 1-:h· ,,..,.!i1.11·•:1r1l-:l"!Mth •;u,11w ,1···f1 . 1n-11! 111-:.i·• 11i! h-:·· -,1 1: ,1 h.1�· :1 !i:-, l''.l;:;!.1 n1bn r:r.,. 1l! ti ll;-11 �l-:-,:1-: ·:il� : : t-.· •• IIM.I I I!:•,,,�,: . . 1 :� , i' ◄ j n 111)'1'� l:l"l ·:: km , , � -1"1' .II I ;": .tll din·· ::1 .��,.1t.-:1n p-:·1·; (H1-:1 l"l"l : 1-: ,: ·�-:, ..... , "l 'll
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37
FR Euroclass B
U.S.A
FIRE RETARDANT PANELS
T ECHNICAL DATA SHEET ALUBOND U.S.A FR EUROCLASS 8
-1\ Alubonsj
FR Euroclass B
{17,0S.20ll
I
(A UAE CIVIL DEFENSE APPROVED PRODUCT*)
AIIO •_Seri!!ts.
H16 i►f10 2) 3105'3003111 1 31 5005 Ht612d 11n1•
PRINCIPAL PROPERTIES 1
Skin thickness
mm
2
Weight
±0.5 K g/m
3
standard Width
mm
0.5mm 7.5
6
10.5
1000,1250, 1500
PRODUCT TOLERANCES 4
Width
mm
+2
5
Length
mm
±3
6
Thickness
'
mm
±0.2
7
Squareness
"
mm
Max5
8
Bow
%
+0.5
.... ...
± 0.3
MECHANICAL PROPERTIES 9
Tensile strength
ASTM E8
MPaorN/mm2
60
45
28
10
0.2% proof stress
ASTM E8
MPaorN/mm2
50
44
25
11
Elongation
ASTM 8 E
%.
6
5
12
Flexural elasticity. E
ASTM C393
GPa or kN/mm2
48
38
28
13
Flexural rigidity. Exl,
ASTM C393
kNmm2/mm
70
135
345
2
ACOUSTICAL PROPERTIES 14
Sound Transmission Loss
ASTM E413
15
Sound absorbtion factor
1$0354
dB
26
25 0.05
THERMAL PREPORTIES 16
Deflection Temprature
17
Thermal resistance R
18
Temperature resistance
19
Linear Thermal Expansion
ASTM D648 ASTMC518 E N1999 1 1-
•c
M2 K/W
116
115 0.03
108 0.035
-50.... +80 mm /m@100°c
2.4
CORE FIRE PERFOMANCES 20
Core
21
Reaction to fire
N E 13501-1
22
Surface Burning Charecterstic
ASTM E84
23
Self Ignition Temp
ASTM D 1929
24
Exterior Non Load Bearing Wall Assembly
NFPA285
25
Fire Rating
ASTM El19
E xc ellentperfor m ance fireRetardant Mineralfilledcore B, Sl, dO
TBW0300153 &TBW 0300116.2
Class A/ Class1
TBW0300129.2 &TBW 0300138
NotLess than34� Passed Various Asse mbly Tests (Li s ting s: MH-AE D-002 &MH-AED005 RevO 1 Hrs42 Mi n s
01.12694.01.307
COATING PERFORMANCES 26
No.of Coats
27
Type/finish
28
Gloss@60 ° c
29
Adhesion (Dry Condition)
No . Adhesionloss
30
Pencil hardness
mi n HB
Standard2 Coat / 3 Coat/ 4 Coat st andard PVDF/ FEVE / HOPE AAMA2605-13
%
20-40 I 20-80
39
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B .,.
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RIBBON, MOTOR CITY, DUBAI, UAE Consultant: Engineering Consulting Group
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.
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J,Alubong
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
l
ROVE HOTEL, DUBAI. UAE Consultant: Arch Group
41
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
FR Euroclass B
THE ATRIA TOWER BUSINESS BAY. DUBAI. UAE Client : Deyaar Development PJSC. Consultant: AK Design Contractor: Al Rostamani Pegel
MARSA ALSEEF (PHASE 4), DUBAI, UAE Client : Meraas Development, Consultant: WS Atkins & Partners Overseas Contractor: Dutco Balfour Beatty, Architect: ATK Engineering Consultants 42
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
i,Alubong
Al JALILA CHILDREN'S SPECIALTY HOSPITAL, DUBAI, UAE Client : Dubai Health Authority (DHA) Consultant: Studio Altieri lnt'I. Consultant/Eng'r. Adnan Saffarini Contractor: Al Futtaim Carillion
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PROJECT REFERENCES ALU BOND U.S.A FR EUROCLASS B
A
FR Euroclass B
CITVWALK RESIDENTIAL BUILDINGS • PHASE 2, DUBAI. UAE Client : Meraas Development LLC, Consultant: Hyder Consulting (ME) Ltd. Contractor: Al Shafer General Contracting
PROPOSED COMMERCIAL & RESIDENTIAL BUILDING, AL BARSHA FIRST, DUBAI, UAE Client : Abdul Wahid Hassan Al Rostamani (AW Rostamani) Consultant: Eng. Adnan Saffarini, Contractor: Al Arif Contracting 44
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
i\Alubong
SIT TOWER, DUBAI SILICON OASIS, DUBAI, UAE Contractor: Beijing Emirates Intl. Construction Company. Consultant: Eng. Adnan Saffarini 45
� Alubond ...
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
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DOME TOWER-JUMEIRAH LAKES TOWERS JLT, DUBAI, UAE Contractor: Construction and Re-Construction Engineering Company. Consultant: Qhc Architects & Engineers 46
-
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PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
NEW DEIRA FISH MARKET-MIXED USE, DUBAI, UAE Contractor: Bhatia General Contracting Company LLC Consultant: Hyder Consulting Middle East limited.
BLUE WATERS, DUBAI, UAE Client: MEERAS, Contractor: AFC/HLG, 47
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
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48
FR Euroclass B
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B '.
GERMAN SPORTS TOWER 1, DUBAI, UAE
Consultant: Barajeel Engineering Consultants
49
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
FR Euroclass B
RAYAN COMPLEX. AL ABBAR. AFTER SAHARA CENTER. SHARJAH. UAE
50
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
i\Alubong
POST OFFICE TOWERS, ABU DHABI, UAE Consultant: Arch Group Engineers 51
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
AL SARAYA RESIDENTIAL TOWER, ABU DHABI, UAE
52
FR Euroclass B
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
Al MAFRAQ HOSPITAL. ABU DHABI. UAE Contractor: Al Habtoor leightoor Leighton Group
PREMIER INN HOTEL, ABU DHABI AIRPORT, UAE Consultant: Dewan Architects & Engineers 53
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
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ALOFT HOTEL, ABU DHABI, UAE Consultant: ARUP 54
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PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
J,Alubong
BAYNUNAH TOWER, ABU DHABI, UAE Contractor: Pivot Ben Cont W.1.1 Consultant: Arkan, Subcontractor: Arabian Ind Co �
------------- 55
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
,� .' ,
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CENTRO HOTEL. ABU DHABI. UAE Contractor : Polensky & Zoellner Consultant : Ga - Architects & Engineering Subcontractor: Arabian Ind Co 56
'
PROJECT REFERENCES ALU BOND U.S.A FR EUROCLASS B
SHEIKHA FATIMA COMMERCIAL BUILDING, ABU DHABI, UAE Contractor : Cgc, Consultant: Heberger Subcontractor: Arabian Ind Co 57
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
j,Alubong FR Euroclass B
,,
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SHOPPING MALL AT WORKERS VILLAGE, MUSSAFAH M24, ABUDHABI, UAE Consultant : Acg-Architectural Consulting Group Contractor : International Construction Contracting Co. LLC Subcontractor: Arabian Ind Co 58
-
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PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
AL SARAVA RESIDENTIAL TOWER, ABU DHABI, UAE Contractor : Arabian Construction Company Consultant : Architect & Planning Group Subcontractor: Arabian Ind Co./Reem Emirates 59
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
ARZANAH HOSPITAL, ABUDHABI, UAE Client : Mubadala, Contractor: Habtoor Leighton Subcontractor: Folcra Beach 60
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
-1,Alubong FR Euroclass B
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CITY OF LIGHTS, REEM ISLAND, ABU DHABI, UAE Client: Shaikh Tahnoun, Royal Group 61
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
FERRARI WORLD VAS MARINA. ABU DHABI, UAE Contractor: SIXCO
62
M
FR Euroclass B
PROJECT REFERENCES ALU BOND U.S.A FR EUROCLASS B
J\Alubong
MEENA TOWER, ABU DHABI, UAE
Consultant: Dewan Architects & Engineers
63
PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
--
AMITY SCHOOL, ABU DHABI, UAE
Consultant: Dewan Architects & Engineers 64
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FR Euroclass B
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PROJECT REFERENCES ALUBOND U.S.A FR EUROCLASS B
FR Euroclass B
LUSAIL SPORTS CLUB, QATAR Consultant: KEO International Consultant 65
CERTIFICATION ALUBOND U.S.A FR EUROCLASS B
i\Alubong
A
FR Euroclass B
lntertek
Certificate of Compliance You have been awarded:
lntertek Warnock Hersey Mark for Building Panels
lntertek
lntertek
ASTM E84 (2014) NFPA 285 (2012) ASTM D1929 (2014)
Certificate number: WHl16 - 26553701
Organization: This 1s .i cert.ncate of conformity to certify that the bearer has succes.�fuly completed the requirements of the above scheme whtch include tlle testing of products the 1111n.il assessment of their Factory Producton Contra. and are suo set to connnuin9 annual a$$ess111ent'> of tneT confinued F;,,clory P1oduclion Con1rol compl ance and testing or :sam;:>1es or products taken from production {as appl1cao e to the scheme1 and has been registered \\�ltlm the scl1eme for the products detailed In the accompany ng scneoole
Eurocon Building Industries FZE (Group of Mulk Holdings International) P.O. Box 42642
Hamriya Free zone - Sharjah, United Arab Emirates
Product: Eurocon -Alubond USA - FR Euroclass B Aluminium Composite Panel SPEC ID 35247 For details related to results and allowable configurations, see Appendix A (page 2 of 2 of this certificate)
Certification body: lntert.ek Testing Services NA, Inc. Initial registration: December 04, 2016 Date of expiry: December 03, 2021 Issue status: 3
Dustin Behling
Certification Coordination Manager Name
ww\v. ,ntertek.com
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signature
12/04/2016 -�Date
Registered address:
tntertek Test ing Services NA 1110. 545 E. Algonquin Rd., Arli ngton• Heights, IL 60005 USA
The- cerrfcare' ar1 s,;:ted1,.1 :Jt6 11e ,j ii r,rce t't ·e1:u11· a'lr11T1I 51.,•v�1 Dllee v s11'6- :,,, nrert� -e,1 oo & c�rtn.:.aJcin ...l,j u,d itereadei tr us�r sho1,.·c ;.3'1t(1(:f IRte�li: to •,a ld&te: tts l �tn.s. Tt>ls ,:ertflr�e ·e-msns ttie fi!'(l}:>tfi� of lnte� TesJn,J & Certif cnt1M Uc 31d mJs· r.>e ·et..irn-ed to :ht=-m on dem::1n,j T'li:':::.f-iifi�atef? ror l",e e>:du�. \'C!! 1. se Gf rt�'I.&Cffoor ar:l •6 PfO'.'lded p ,rs.:.,artto ttie •:'.;e-tif;c<fl e, a�e-"'rnera:. tietwt1:n lnte•tfl,, a111j ,ls ::11ent r·tffle�·, respc,MiDII ty and I a�•:; 3ft limi1ed to •tie letn& and cc•nc •iQr: � tt-e Jaw,eemerl · "?:ir tl-l!'l1f.{ ,t,! o::t;a-;or-t"hh-•·h-k ,1:;.,1rm--s I:) , ,-:,hijl'f i ;1 tw , . __, u--.ed hi•.. o..-,, i :, �, P C111 ,• i l u ...:ll')'J1"' ' \'. 0 I !-'r lh-P'll o hH-0 ..-111 Ill ,-1 :1:u1tltt11');' wth 11,,.. 1• q,�r, ..-11 , k)I ;.c,.., t11•• .:,, H' t �t<-; l �
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lntertek LISTINGS: NFPA 285 • Passed, ASTM E84 • Class A, ASTM 01929 - Self ignition more than 450°C
66
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CERTIFICATION ALUBOND U.S.A FR EUROCLASS B
FR Euroclass B
BBA
APPROVAI. INSPECTION TEBllNG CERTIFICATION
Alubond Europe d.o.o. Nemon lino I 30 26320 Banotski Kor lovac Serbia Tel: +381 13 652 852 Fax: +381 13 652 852 �moi :l infc@olubondeurcpe.com w&bsile: wv.w.o l ububond.com
TECHNCAL APPRJVALS FCR CONSTRUCTON
Agrement Certificate
13/5004
Proclud Sheet 2
ALUBOND CLADDING
ALUBOND U.S.A FR·B PVDF COATE D COMPOSITE ALUMINIUM CLADDING SHEET
This Agrement Certificate Product Shee� 11 relates to Alubond U.S.A FR-B PVDF Coaled Comp05i te A lumi nium Claddi ng Sheet, for use as external clodding or internal lining. (1) Hereino&er rofo,ed lo as 'C.rlitcato'. CERTIFICATION INCLUDES: • facbrs relati ng to compl iance with Build ing Reg ulations where appl icable • focbrs r� loti ng to additi_onol non·regulobry rnformahon where applicable • independently verified techn ical specification • assessment criteria and technic al investigations • des ign considerations • instalbtion gui dance • regubr surveilbnce of production • formal lhreeyeorfy review. KEY FACTORS ASSESSED ...( ' Strength and stability - !he product con resist the surface loodi ngs normally encount \by cr,ddings or linings in the UK !see section 6). �,\ Resistance to mechanical damage - the product has satisfactory res istonct O' ��ico damage [see section 8). Properties in relat ion to fire - the product is not classified as 'non .,,bistilli (lou'i con achieve a B-s1, dO classification to BS EN 13501-1 : 2007 (see section 10). � (, Weatherti ghtness - the product has adequate resistance� p.� of moi sture [see section 12). Durability - under normal conditions !he product will�f� eifoct, vely as on,.e:>tirmal cladding with an uhimate life for at leost, 1.{J-yp,rs in non-corr05ive environments of at least 30 years. The coati ng wi l retain a gocBopRoronce _ and at least 15 years in severe industrio n r eJse.<section l ') \ � t� i 1
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The BBA has awarded this Cert:ficote ef't�� company norn.-\J:ibl for !he product described herein. This pro�u � has been os:�:r � h�.�Bk CIS bei ng fit f�1ts ,intended use provided it is installed, used and i, eert,f cote. maintained as set ol� 1 ';'� 1,, On behalf of Boord of Agremi� l\\ \
th(tlr\�;\
Date of First issue:
Qigird l ycerti�coled on
Simon Wroe Head of Approvals - Materials
Claire Curt is,Thomas Chief Execuli"8
TheBBA is a UKAS occr.dif<ldo,r/ilicofion b,,jr - N.Jmbst l t 3. 71,,,scb.d,/&ofdi. cummfs:op,ofacc..diialion lo, rsodxt�«iro/ion is CNciidol. in pdlfoonat w, di. UKAS trnl: on di. 88A oobsii>al v.ww. l:bac�.co.uk
THIS IS NOT AVAUD AGREMENT CERTIFICATE. THE SBA ACCEPTS NO RESPONSIBlllTY NOR LIABILITY FOR ANY CONCLUSIONS DRAWN FROM, NOR ANY DECISIONS BASED ON, THIS D<XUMENT.
88A LISTINGS: BS EN 13501-1 : 2007, Class B, Sl, dO
67
CERTIFICATION ALUBOND U.S.A FR EUROCLASS 8
FR Euroclass B
��-Certifire
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CERTIFICATE OF APPROVAL No CF 5061 This is to certify that, in .accordance with TSOO General Requ irements tor Certification of Fire Prot•ction Products Th• underrnentioned products o f
EUROCON BUILDING INDUSTRIES (MULK HOLDINGS FZC) P.B. 42642 Hamriyah Free Zone Sharjah UAE Tel: +97165262202
Fax: +97165262203
Have been assessed against the requirements of the Technical Schedule(s) denoted belcw and are approved for use subject t o the conditions a,ppended hereto:
CERTIFIED PRODUCT Alubond usa FR Euroclass B (4mm and 6mm products)
TECHNICAL SCHEDULE TS19 Class O / Cl�ss 1 (BS)
See annex 1 for further product infonnation
Signed and sealed for and on behalf of Exova (UK) Limited trading as Warrington C•ertification
Paul Duggan Certification Manager
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EXOVO LISTING: BS 476 Part 6-elass O. Part 7 • Class 1
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CERTIFICATION ALUBOND U.S.A FR EUROCLASS B
FR Euroclass B
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CERTIFICATE OF PRODUCT CONFORMITY
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EUROCON BUILDING INDUSTR/ES•FZE
HAMRIYA FREE ZONE - SHARJAH - UAE h.Jw l)P.>l!H <'rt,�<."$' /t.•d .�, accordance wftb DCLD De<t�t)�ttl> Rt-f. No, JfV,;VP)/1-2001 (IC) "Genemt Rn� f<.tr fJM third �vty produr..t certitk:rtmn .�y$(<�i , • ' tltt·(')rJe,h (.1<,(fky <tsS-c-ssment" and to
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Dubai Central Laboratory Certification of Approval
69
CERTIFICATION ALU BOND U.S.A FR EUROCLASS B I •
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THOMAS BELL-WRIGHT INTERNATIONAL CONSULTANTS
In accordance with UKAS accreditation to ISO 17065 Certification is Hereby Granted to 11rvr.011 CJlu1ftfi11g !11di1st.tit�, •FZ1:. 1 (a suli.rufuiry CJ_{!!tf11lf... t[v/'iEJ,95 F.::..( qrour-1. .S[1,i.1r;afl V.11'.E) <Y.O <;Jo� 42642 'Jfiu,niyafi •Free Zone, ,�'fiatjafi, •U.Jt/E fVnitea,llrafi rE.n1irales) 1£
for
"Alubond® USA FR-Euro Class B" 4•mm thick Aluminum Composite Material which, subject to limitations described on the following pages and continued listing on www.tbwcert.com, complies with Product Certification Scheme 5D03 Exterior Wall Assemblies, Cladding, Curtain Walls, Building Materials, Products and Assemblies
In witness whereof this Certificate is issued this 27t� day of February 2017 .�'\\ \\r.tlfll-:1:l1;i✓.,ll'11. Iii "'·• /<� •t ,/
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Thomas F. Bell-Wright Certification Director Certificate N!.!mber: TBW0300153
Initial registration: Fe-bruary 27, 2017
Issued: February 27, 2017 File Name: QLllS Eurocon Au lding lndusrries FR Euroclass B i
Expiration: February 26, 2020 Save Date: 27/02/17 8:54AM )
lh' ls certific-.,te: ;,nd schedu les, a,e he ld i:n force Cv rceu lar fa.ctory Inspection-!, by Tho,na$ Bell�Wfi'ght lntMlt1t ional Con sultants (lBWfC . �le-r to www.tbv.ice:ft.eom or cont;)ct TSWIC Hre C ompli a nce Division to validate L� '-"rrer·,l �talus of Certmcation. This certific;it2 rcmaiostht.1 propeftv ot n;Or•h\S 8HL-WP. IGHT INTERNATIONAL CONSULTANTS,PO SOX 26385, OUBA I , UAE. Tck +9714 8'21 S77.7, Email: ce rt if1tc1tk,11@be�w,·i ght.com. W�b : '\l\'W'w� . n wright.com F 19 Scheme Certificate ls.sue S. Dee 201i This document must not be reproduced, except in a· ts entitety and with . t h@. expl'tis permisston ofThomJ1s Sell�Wright 1·nt�rnatlonal Co-:,su ltants
THOMAS BELL WRIGHT LISTINGS: ASTM E 84(CLASS A), ASTM D 1929(Self Ignition More than 450 ° c), EN 13501-1 :2007(Class B, Sl,dO))
70------------------------------------------
j\Alubong
CERTIFICATION ALUBOND U.S.A FR EUROCLASS B
FR Euroclass B
07Sl
THOMAS BELL-WRIGHT INTERNATIONAL CONSULTANTS
In accordance with UKAS accreditation to ISO 17065 Certification is Hereby Granted to
r£1,rocon (]31,ilifing lttaustri.es r£Z<E (a 1,u6.<llluzry oj'),fuft)(C1{rfi115s qrvup, .'Jfio'J'Ul •V�E) (}!() (Box,42642, :JfamriJ1ali 'Pru Zone, j'/iarjafi '1.,!}if.<'£ for
"Alubond® U.S.A. FR-Euroclass B" 4mm thick Aluminium Composite Material Non-Load-Bearing Exterior Wall Cladding System Test Method: NFPA 285-2012 Edition (System Designation: A221H61.-4)
which, subject to !Imitations described on the following pages and continued listing on www.tbwcert.com, complies with Product Certification Scheme 5D03 Exterior Wall Assemblies, Cladding, Curtain Walls, Building Materials, Products, and Assemblies In witness whereof this Certificate is issued this 31st day of October 2017
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Thomas F. Bell-Wright Certification Director
Certificate number: TBW0300245 Initial registration: October 31, 2017 Issued: October 31, 2017 File Name: RD109 Eurocon Building Industries NFPA 285 4mm
'Nick Purcell Certification Manager .Expiration: October 30, 2020 Save Date: 31/10/17 8:09 AM
Th is certificate and si:hcdulas are held in. force b\' regular F;ictory lnspectk>rlS by Thosn�s. BelJ..Wr ight lntern�tional Con sult ar.-ts (TSW IC). Refer t o i www.t Jwcert..com o r cont.et TBWJC FireCompliance Oivi sion to v.:iti.date the- current stitus or Cerllf<caf:oo. T h·s certificate remains ttie property of THOMAS Bi:U.,.WRIGHT INITRNAT IONAL CONSULTANIS. �o aox 2638,, OUlltJ, UAE. Tcl:+971�821 5777, Cmoil:cc,tificati oo@bell-wdaht.co:n. W;,b(www.bell. wright.cO(ll F 19SchcmcCcrtif,cate lssuo 5. Dec 201G T,hiL���JU. ,nug no!-P.,���Q. C)!cept in fts-entirel\' and w'ith the e,)(press p,ermi��,iongt' Th9mas �.s.!l,.Wrjg ht lrit�aticnJ! Consultants
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THOMAS BELL WRIGHT LISTINGS: NFPA 285-Passed
71
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U.S.A
Fire Rated Metal Composites
Alub ndA2 U.S.A
�Alubond U.S.A
FR Euroclass B
NON COMBUSTIBLE COMPOSITE PANELS
ALUMINIUM PANEL FIRE TEST
e
Alubond
U,S.A
Fire Rated Metil ComposltH
A panel burning test was conducted with direct flame at a temperature of 1500 °C on five different panels. The time the panels withstood fire was recorded as follows. Panels
LDPE Core- ACP Solid Aluminium B Core-ACP A2 Core-ACP Honeycomb Core A2-ACP
Time withstood by Panel
20 Seconds 30 Seconds 18 Minutes 30 Minutes 55 Seconds
LOPE CORE - ALUMINIUM COMPOSITE PANEL FIRE PENETRATED IN 20 SECONDS
SOLID ALUMINIUM PANEL FIRE PENETRATED IN 30 SECONDS
B CORE - ACP PANEL - FIRE PENETRATED IN 18 MINUTES
HONEYCOMB PANEL - A2 - FIRE PENETRATED IN 2 MINUTES
A2 MINERAL CORE - ACP PANEL - FIRE PENETRATED IN 30 MINUTES
--------------------------------------73
EN 13501 - PART 1 (NON COMBUSTIBILITYTEST}
Alubond
U.S.A
Fire Rated Metal Composites
A full classification serves as the standard of evaluation for the reaction to fire of construction and building materials. ENl 3501- Part 1 test consists of EN 13823 and BS EN ISO 1716 tests.
74
EN 13501 - PART ONE: EN ISO 1182 (NON COMBUSTIBILITY TEST)
EN 13501 PART TWO: EN 13823 - SINGLE BURNING ITEM IN A ROOM
EN 13501 PART THREE: SMALL FLAME ATTACK
EN 13501 PART FOUR: EN ISO 9239-1 WIND OPPOSED HORIZONTAL SPREAD OF FLAME
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NFPA 285: 2012 STANDARD TEST ALUBOND U.S.A (FR-A2, FR-8) WITH ABTI SUBSTRUCTURE SYSTEM
Alubond· U.S.A
Fire Rated Metil Composites
Alu bond (Alubond U.S.A A2 & Alu bond U.S.A FR Euroclass B) undergoing the NFPA 285 Test in two International Third P arty Laboratories lntek USA and Thomas Bell-Wright International Consultants, U.A.E
--
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NFPA 285 PANEL FACES PRIOR TO FIRE TEST.
EXTERIOR FACE AT 25 MINUTES OF THE TEST.
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WALL CAVITY IN WALL ASSEMBLY AFTER FIRE TEST 75
FIRE TEST FOR RUSSIAN GOST R CERTIFICATE
Alubond· US.A
Fire Rated Metal Composites
Alubond (Alubond U.S.A FR-A2 & Alubond U.S.A FR Euroclass B) has undergone the GOST R Certification in Russia
FULL FIRE IN BOTH FLOORS TEMPERATURE 850 °C
ALUBOND PANELS - REMOVED FROM WALL ASSEMBLY
FIRE STOPPED AFTER 60 MINUTES ALL PANELS WITHOUT DAMAGE
PANELS AFTER TEST ON THE GROUND TO CHECK CONDITION
76--------------------------------
ASTM E84-15B: STANDARD TEST METHOD FOR SURFACE BURNING CHARACTERISTICS OF ALUBOND U.S.A (FR-A2, FR-B)
Alubond· US.A
Fire Rated Metil Composites
STEINER TUNNEL FIRE MACHINE
FIRE EXPOSED INSIDE TUNNEL
- ,Mis. I I I
I
CORE BEFORE THE TEST FIRE SIDE
,... I
CORE AFTER THE TEST (LOCATED NEAR THE FIRE END)
CORE AFTER THE TEST (LOCATED NEAR THE EXHAUST END) 77
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U.S.A
Fire Rated Metal Composites
OUR APPROVED
U.S.A
FR Euroclass B
NON COMBUSTIBLE COMPOSITE PANELS
Information: For more Alubond USA approved systems, check the link: www.tbwcert..com (Company Name: Eurocon building industries FZE)
ALU BOND USA CIVIL DEFENCE APPROVED SYSTEMS
1.\l!t:JBOND l!JS/X P.ROD�CliS R€F.
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2
3
4
5
6
4mm Thick Alubond USA FR-A2 (Mechanical closed Joint)-TK
4mm Thick Alubond USA FR-A2(Mechanical closed Joint)
4mm Thick Alubond USA FR-A2 (Open Joint)
4mm Thick Alubond USA FR-A2 (Mechanical closed Joint)
4mm Thick Alubond USA FR-A2 (Mechanical closed Joint)
6mm Thick Alubond USA FR-A2 (Mechanical closed Joint)
7
4mm Thick Alubond USA FR-Euroclass B (Mechanical closed Joint)
8
4mm Thick Alubond USA FR-Euroclass B (Open Joint)
9
6mm Thick Alubond USA FR-Euroclass B (Mechanical closed Joint)
e
Alubond U.S.A
Fire Rated Metal Composites
CERliilfitED SY.STEM. REF. • 0.fiTt.>; I l!.S
Cf.-f�NGESO� J!\CCESSERIES INVOLV E[) IN Y.S1iEMS
TBW0300137.2
Sealant-Dowcorning 700, GI "U"Channel, insulation 50mm thic.k and 75 kg/m3 Density Fujerah Rock wool
TBW0300155
Sealant-lNCA2460, mineral wool filler, Insulation 50mm thick and 50 kg/m3 Density Fujerah Rock wool
TBW0300156
Special Aluminium Profiles with Insulation 50mm thick and 50 kg/m3 Density Fujairah Rock wool
TBW0300165 (3hRS Fire rated Assembly)
Sealant-lNCA2460, mineral wool filler, Insulation 50mm thick and 50 kg/m3 Density Fujairah Rock wool
TBW0300232
Sealant-Tremco, Al "U" Channel, Insulation 50mm thic.k and 24 kg/m3 Density Knauf glass wool with Tube shape Runner
TBW0300212
Sealant-Ever build 825 weather, Al "U" Channel, Insulation 50mm thick and 36 kg/m3 Density Knauf glass wool
TBW0300245
Sealant-ever build 825 weather, Al "U" Channel, Insulation 50mm thick and 36 kg/m3 Density Knauf glass wool
TBW0300129.2
Special Aluminum Profiles with Insulation 50mm thick and 50 kg/ m3 Density Fujairah Rock wool
TBW0300138
Sealant-Dow corning 700, GI "Channel, insulation 50mm thick and 75 kg/m3 Density Fujairah Rock wool
----------------------------------------79
Alubond·
TUNNEL EFFECT DUE TO CAVITY CREATED BY SEALED SILICONE JOINTS
U.S.A
Fire Rated Met.I Compo5'tes
Cavities •
FLAME DRAWN THROUGH CAVITY
Either Part of Silicone Joints System
or
Created by de
lamination when fire burns the skin and core of ACP. •
Flames in cavities can extend 5 to l O times original length regardless of materials present.
EXTERNAL FIRE SPREAD RAPID l'IRE SPREAD
RESTRICTED FIRE SPREAD
Cladd ing system contr ibutes to flames -spread resultin g in risk of multiple simultaneous secondary fires
11 the external cla dding contribute t o th& flam& spread there is a risk of secondary fire.spread t o all levels
._ •
Fires
allowed
Flames spread up over or through the cladding.
•
tr-,v
Flames can extend over 2m above
i
SGCOndary F r e
window
Regardless
Secondary Fire
��i re
Fl ames break out .... __' and attack adjacent windows
External Fi"re incident
80
yc::::ci
of
opening. cladding
materials. if a secondary fire is allowed t o develop then proces$ is repeated
Secondary Fire
Initial Fire -is allowed to develop and flashes over
develop
through windows.
•
dary F -
D
to
may flash over and break out
Cladding system does not contributes to flames spread. Risk of secondary firE?s l m i ited
ny ■.■Y ■ ■ ■i•e--------� s
•
Flames brea.k out ,.,_...,, and attack adj acent wi ndo¥1S Secondary External Fi re' LJ ,�JVI-, arising from falling burn ing ,,,"' '" debris
•
If
fire
re-enters
building
secondary fires may then develop.
e
Alubund
120 MINUTES RATED FIRE WALL WITH ALUBOND U.S.A F R-A2 ACP CLADDING
U.S.A Fire Rated Metal C.ompo5'tes
120 MINUTES RATED FIRE WALL WITH A2/B ALUBOND STONE PANEL CLADDING
■
VV&.:1th�r
Re&1s.tant \l\ i'� a>=
T,:-,:,TraO; !a'5�ene,c
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to 5-otfit
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81
e
Alubond
PROBLEM
US.A
Fire Rated MebilComposites
High LOPE Core Panels with Insulation & Sealed Silicone System With ASTM El 19 Fire Wall
.----
Block Wall B1turnen Black Oil Barner
,--
-
--
-- - Sub structure Systems
SIiicone w11h Back Rod
--
------- Aluminiun1 Con1pos1te Panels
Four primary reasons for spread of fire in a typical LOPE core ACP Clodded Buildings in UAE & Worldwide •
The foam backer rod is one of the first to ignite and b.urns the polyethylene sealant. Fire moves swiftly through the continuous sealant and backer rod aided by bitumen paint.
•
The cavity caused due to sealed fac;ade and lack of cavity barrier, creates a tunnel effect for fire to spread up the floors very quickly.
•
The LOPE core of the aluminium composite panel and aluminium skin both melt and droplets contribu.te to further spread of fire
•
The fire spreads both from the back of the facade and front of the fac;ade aided by winds and cavities and further fuelled by droplets of LOPE and falling debris of burning panels .
•
No wonder we see buildings engulfed in fire within minutes !
82---------------------------------------
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Alubond
SOLUTIONS
U.S.A Fire Rated Mellll Composites
Silicone Free Open Groove NFPA 285 Compliant Ventilated Substructure System Certified By Third Party alvanlz.ed Steel Block Wall Water Based Moisture Barner 1 mrn thick Galvanized Steel Cavity Barrier Each Floor Rockwool 75 kg an3 Density . .. ·-,i •. .. .' -'•t• . ,
-- .... ... . .
� - . -. ..
ABTI Ventilated Sub Structure system
Panel Holder
SIiicone Free Open Groove Alubond Panels EN 13051 S1 dO Class A2 / B
Usage of super fire retardant Alubond - Stone Panels instead of highly flammable LDPE
core panels. •
Instead of Bitumen the wall is coated with fire rated moisture free paint
•
ABTI system is silicon free open groove system thereby not using backer rods and
•
Cavity barrier is installed at regular intervals depending on the size of the building.
sealants which aid propagation of fire.
Use of Alubond U.S.A FR-A2 combined with ABTI Open Groove Ventilated substructure
system provides the solution for a fire safe cladding.
--------------------------------------83
Alubond·
SILICONE FREE VENTILATED OPEN GROOVE SUBSTRUCTURE
U,S.A
Fire Rated Metal Composites
ABTI - OPEN GROOVE VENTILATED SYSTEM TYPICAL CORNER PANEL FIXING DETAILS RAIN SCREEN CLADDING
'
.
••
li:<iI
.
••
a;
Block Wall Neoprene Packing Between Wall And Alum Bracket MBX65mm SS Anchor Bolt 50mm Rockwool 75Kg/m3 Do?nsity Double Slotted Alun1 Bracket 50-x75x75x4mn1 M4x1 8mm Stainless Steel CSK Screw ,:012mm Wider Slot Continuous Alun1iniu1n Hat Profile-----�
8x8 mm Allen Screw
M8x7S Stainless Steel Nut & Bolt With Double Washer
Panel Holder (VSO) 4mn, Thk Alubond - Al I B
Con1po�te Panel
ABTI - OPEN GROOVE VENTILATED SYSTEM TYPICAL PANEL TO WIN[X)W PROFILE FIXING DETAILS RAIN SCREEN CLADDING
Fire Rated Seal.ant BlockVVa\l 2Dx20x40x2rnm Aluminium Angle
11lllil1111:11
4n"ln·1 Thk Alubond - A2 / B I
,I
•.
Aluminiun, Con,pos1te Panel
i
SOmn--. Rockvvool 7SKg/m3. [)re-nsity Neoprene Packing Betweeri
Wal I And Alum Bracket
M8x6Sn1:n1 SS Anchor Bolt
8x.8 mm Allen Screw Panel Holder (V50)
Double Slotted
Alum Bracket 50x75x75x4mn�
M4x18mm Stainless Steel CSK Screw �)12mm VVk1er Slot
SILICONE FREE VENTILATED OPEN GROOVE SUBSTRUCTURE
Alubond
U.S.A
Flre R.tted Met.I Composites
ABTI - OPEN GROOVE VENTILATED SYSTEM W ITH CAVITY BARRIER TYPICAL PANEL TO WINDOW BOTTOM SIDE FIXING DETAILS RAIN S CREEN CLAD DING
1 mm Thick Ga lava nized Steel Cavity Barrier Fire Rated Seillant
,. :_� !.. f -,., �Ill!'-, ;"11,,•,1,f M4x18mrn Stainless Steel CSK SCrew(t,>1 2mm Wider Slot --------------��► -
--., r-----ll--
8 x8
mm Allen Screw
50n1n1 Rockwool 75Kg/m3 Density 4mm Thk Alu bond Com osite Panel
� . �- - --�- - - - - - - - -- A2 / B
Continuous Aluminium Hat Profile
Double Slotted Alum Bracke t 50x75x75x4mm M8x75 Stainless Ste>e>I Nut & Bolt
With Double Washer
Neoprene Packing Between Wall And Alum Bracket
M8x65mm S S Anchor Bolt Panel Holder (VSOJ
ABTI - OPEN GROOVE VENTILATED SYSTEM WITH CAVITY BARRIER EACH FLOOR TYPICAL PANEL VERTICAL FIXING DETAILS RAIN SCREEN CLADDING 1 mm Thick Ga lavanized Steel Cavity B arrier 20x20x50x2 n1n, Aluminium Cleat M4xl 8mm Stainless Steel CSK SCrew,z'l 2mn1 Wider Slot
20x20x40x2mn1 Aluminiurn Angle SOn,n, Rockwool 75Kg/n,3 Density
� - - - - - -- - - -- �' --
4mrn Thk Alu bond - A2 / B Composite Panel Continuous Alumini um Hat Profile Double Slotted A lum Bracket 50x75x75x4mm M8x7S Stainless St eel Nut & Bolt With Double Washer Neoprene Pa cking Between Wall And Alum Brack et
M8x65mm SS Anchor Bolt
86
e
Alubond·
SILICONE FREE VENTILATED OPEN GROOVE SUBSTRUCTURE
U.S.A
Rre Rated Metal Composites
ABTI - OPEN GROOVE VENTILATED SYSTEM WITH CAVITY BARRIER TYPICAL PANEL TO WINDOW TOP SIDE FIXING DETAILS RAIN SCREEN CLADDING P<tnel Holder (V50]
Fire Rated Seal ant
Continuous Aluminium Hat Profile 50mm Rockwool 75Kg/m3 Density 4n1n1 Thk Alubond - A2 / B Composite Panel 8x8 mm Allen Screw Double Slotted Alum Br'1cket 50x75x75x4mm MBx75 Stainless Steel Nut & Bolt W ith Double Washer Neoprene Packing Betwe en Wall And Alum Br.icket
_________ __ _ _
M8x6Smm SS Anchor Bolt _:__
_/
M4xl 8mm S tainless Steel CSK SCrew(ro12mm 'N icier Slot I mm Tl,ick Gal<1vanized Steel Cnvity Bnrrier
ABT! - OPl:N GROOVE VENTILATED SYSTEM TYPICAl CIRCULAR COLUMN FIXING DETAILS RAIN SCFIEEN CLADDING
Circ1Jlar Column S(}mm Rockwool 75Kglm3
Den�i ty Nroprene P.}, king Between
Wall And Alum Bracket
M8x7S Stainles� Steel Nut & Solt With Doubl<?W.'Jsher
�\4:.cl8mm Stainless s,�1
CSK SCrew@12rnm W idt>r !ot
MB�Smm SS Anchor Bolt
Double Stot1ed
Alum Bracket 50x7Sx7Sx4n1m
Panel Holdt>r(VSO)
4mm Tok Alubond · A2 / 8
Composite P.inel
87
Alub >nd U.S.,\
Fire Rated Metal Composites
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CONTACT US Alubond Europe D00 Nemanjina 130 26320 Banatski Karlovac, Serbia Tel & Fax: +381 13 652 852 Em - ail : info@alubondeurope.com Web : www.alubondeurope.com American Building Technologies Inc 5411 E State Street Rockford, IL 61108 Tel : 815 977 9671 Fax : 815 977 9672 E-mail: sales@alubond.com Alubond Metal San. Tic. A.S. ldealtepe Mah. Rifki Tongsir Cad. No:93 Demirhan Plaza K: l 34841 Maltepe, Istanbul / TURKiYE Tel : +90 (216) 518 1414 :+90 530 157 1019 Fax : +90 0212 886 24 65 E-mail: sales@alubond.com Eurocon Building Industries F.Z.C Mulk Holdings F.Z.C P.O. Box 42642, Hamriyah Free Zone, Sharjah, U.A.E Tel:+ 971-6-5262202 I Fax:+ 971-6-5262203
Alu bond West Africa 26 Terna Motorway, Spintex Road, Accra, GHANA Tel : +233 24 1114222 Email: sales@alubond.com Alubond DACS India (P) Ltd Enpar House, Ambika Mills Compound, Senpati Bapat Marg, Lower Parel, Mumbai 400013, India Tel : +91 22 4321 1400 Fax : +91 22 4321 14444 Em - ail: sales@alubond.com Alubond F&D Pakistan (P) Ltd 613, Al Qadir Heights, 1 Baber Block, New Garden Tower Lahore, Pakistan Tel : +92 42 35845613 Email: sales@alubond.com
www.alubond.com www.mulkholdings.com
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