-WINE
Masterworks of Micro Engineering and Design
p. 8
Technology & Achievements
p. 10
Performance & Innovation
p. 12
T-Wine® 23x39
p. 16
T-Wine Replica® 23x39
p. 18
T-Wine Replica® 22,5x44
p. 20
T-Spark S 300 Rings® 29x45
p. 22
General conditions of use of item T-Wine
p. 24
This catalog provides general information about the Tapì® products. The information contained in this catalog is not necessarily complete. This catalog was prepared to provide general information and does not constitute a contract. Tapì reserves the right, without prior notice, to change, delete, supplement, or otherwise amend at any time the information, requirements, and policies contained in this catalog or other documents.
Tapì® was established in 1998, just a few miles from the Italian city of Venice, to serve as the ideal partner for the spirits & wine industries and to answer market demands for high-quality, technical and synthetic closures. The brand name Tapì® is an acronym, which stands for
The
Tapì®
Group
today
includes
a
Network of joint ventures, production facilities, commercial offi ces, research and
development
laboratories,
local
chapters and assembly facilities present in 19 countries and covering over 40 countries worldwide.
No other stopper
manufacturing company off ers such a complete set of closures and solutions to a global market to meet any project, challenge, design or customization need.
6
7
Masterworks of Micro Engineering and Design T-Wine® – T-Wine Replica® The T-Wine® and the T-Wine Replica®
Engineered
to
were designed to meet the demands
permeability
through
of wine cellars worldwide for advanced
improvement of the internal structure
technical solutions. Tapì was the first
of the closure, the permeability rates
company to advance the concept of
of The T-Wine® and The T-Wine Replica®
“designer closures” with winemakers
are always stable. Process control and
choosing the appropriate closure to
rigorous quality checks throughout the
suit the wine under consideration. They
production process also guarantee very
are manufactured using state-of-the-
high quality standards and consistent,
art polymers and injection-moulding
reliable product performance (ease of
technology: Both closures represent a
extraction, preservation of aromas and
micro engineering masterwork, perfectly
no incidences of cork-related taint). Both
replicating the molecular cell structure
the T-Wine® and the T-Wine Replica®
of natural cork and employing over ten
do not necessitate any technical device
million
or any type of adjustments to the
preformed
microspheres
obtain a long-lasting resiliency.
8
to
reduce
traditional bottling lines.
a
oxygen dramatic
9
Technology & Achievements The “T-Wine Replica®” project
10
The T-Wine Replica® allows the transition
the permeability values of the top-quality-
from a low-technology solution, to a hi-
one-piece natural corks.
tech one, where the winemaker becomes
The benefi ts of Replica® are obvious both aes-
protagonist once more as it was envisioned
thetically and technically. The closure performs
by men such as French chemical engineer,
uniformly and consistently, it is extremely de-
Jean Ribereau-Gayon and by oenologist
pendable and it doesn’t taint the wine. At the
Emile Peynaud, throughout the XX century.
same time it looks and feels like natural cork,
When Tapì advanced the Replica® proj-
allowing for customer satisfaction when a tra-
ect in 2005, it was a direct consequence
ditional closure for wine may be expected.
of market demands for environmentally
Just like natural cork, the T-Wine Replica®
friendly technologies and alternatives
provides an important role in wine’s successful
to agglomerated cork granules and dust
maturation process and in preserving the bou-
bonded with solvents.
quet and aromas of wine.
Tapì R&D developed a system of nano-cells
As
as to perfectly replicate the cellular struc-
engineering is the study of nature, and in
ture of natural cork within its synthetic
a sense, the T-Wine Replica® represents
counterpart, and by exactly duplicating
nature revealed in its synthetic form.
someone
pointed
out,
chemical
O2
O2 OxYGEN TRANFER RATE (OTR) The average oxygen transfer rate of the T-Wine and T-Wine Replica® is low and constant due to its nanocell structure with values similar to the highest quality natural corks.
CELL sTRUCTURE OF T-WINE & T-WINE REPLICA速
LIGHTWEIGHT FLEXIBLE TIGHT RESISTANT TOUGH Mag 66x
HV 20.0kV
Spot 5.0
Scan 111.11 s
WD 13.1 mm
Sig SE
HFW 4.09 mm
1.0 mm 3215/2 stopper cross section
11
TECHNOLOGY PERFORMANCE INNOVATION
12
Performance & Innovation The Challenges Opening a bottle of wine is a ritual and
state-of-the-art research laboratories and
technology allows us to maintain tradition
highly
while
assembly processeses.
improving
on
performance
by
automated
manufacturing
and
preserving the full taste and fl avours and
Since the T-Wine Replica® was patented it
care that winemakers put into their product.
has been the object of much imitation, but
The essential assets of the Tapì Group and
for the time being nobody has been able
its global Network to face the challenge
to master the process that makes T-Wine
posed by the third millennium incorporate
Replica® so special, both on an aesthetic
innovation through a careful selection and
basis and most importantly for its properties
continuous search for new raw materials,
and high tech internal structure.
shELF LIFE A longer shelf life is greatly enhanced due to the T-Wine consistent density and uniform cell structure. The advantage over natural cork is that performance is specifi c and constant, whereas there is no such measure with natural.
EFFORT (N) 1200
600
0
0
10
20
30 TIME (SECONDS)
40
50
60
13
Nature Revealed in its Synthetic Form
T-WINE速 23x39 Engineered to optimize materials and energy, the T-Wine速 perfectly replicates the cellular structure of high grade natural cork 16
39
T-WINE® 23x39
DIMENSIONS
23
DIAMETER (mm)
23,00 ± 0,5
HEIGHT (mm)
39,00 ± 0,5
RAW MATERIALS A BLEND OF POLYMERS DERIVED FROM THE POLYMERIZATION OF ETHYLENE AND 1-OCTENE MONOMERS
TECHNICAL DATA OXYGEN TRANSFER RATE (cc x cork x 24h x air):
0,005
EXTRACTION FORCE RANGE TEMP. AMB. (N):
250-350 *
EXTRACTION FORCE RANGE TEMP. 8°C (N):
300 - 400 *
REMOVAL TORQUE from STD corkscrew (N*m):
max 1,0
WEIGHT (g):
7
*UNI 11311:2009 TR 23°C UR 40/50%
CUSTOMIZATION AVAILABLE COLOURS: PRINTING
Natural, Yellow, Burgundy, White Hot Stamp 17
T-WINE REPLICA速 23x39 A micro engineering masterwork, perfectly replicating the molecular cell structure of natural cork 18
39
T-WINE REPLICA® 23x39
DIMENSIONS
23
DIAMETER (mm)
23,00 ± 0,5
HEIGHT (mm)
39,00 ± 0,5
RAW MATERIALS A BLEND OF POLYMERS DERIVED FROM THE POLYMERIZATION OF ETHYLENE AND 1-OCTENE MONOMERS
TECHNICAL DATA OXYGEN TRANSFER RATE (cc x cork x 24h x air):
0,005
EXTRACTION FORCE RANGE TEMP. AMB. (N):
250-350 *
EXTRACTION FORCE RANGE TEMP. 8°C (N):
300 - 400 *
REMOVAL TORQUE from STD corkscrew (N*m):
max 1,0
WEIGHT (g):
7,2
*UNI 11311:2009 TR 23°C UR 40/50%
CUSTOMIZATION AVAILABLE COLOURS:
Natural
PRINTING
Hot Stamp 19
T-WINE REPLICA速 22,5x44 The T-Wine Replica速 mirrors the aesthetics of the natural, provides a hermetically sealed closure and most importantly, is always free of taint 20
44,00
T-WINE REPLICA® 22,5x44
DIMENSIONS
22,50
DIAMETER (mm)
22,50 ± 0,5
HEIGHT (mm)
44,00 ± 0,5
RAW MATERIALS A BLEND OF POLYMERS DERIVED FROM THE POLYMERIZATION OF ETHYLENE AND 1-OCTENE MONOMERS
TECHNICAL DATA OXYGEN TRANSFER RATE (cc x cork x 24h x air):
0,0045
EXTRACTION FORCE RANGE TEMP. AMB. (N):
250-350 *
EXTRACTION FORCE RANGE TEMP. 8°C (N):
300 - 400 *
REMOVAL TORQUE from STD corkscrew (N*m):
max 1,0
WEIGHT (g):
7,5
*UNI 11311:2009 TR 23°C UR 40/50%
CUSTOMIZATION AVAILABLE COLOURS:
Natural
PRINTING
Hot Stamp 21
T-sPARK s 300 RINGs速 29x45 T-Spark S 300 Rings速, the sparkling wine closure with a perfect retention
22
45
T-SPARK S 300 RINGS® 29x45
DIMENSIONS
29
DIAMETER (mm)
29,00 ± 0,5
HEIGHT (mm)
45,00 ± 0,5
RAW MATERIALS A BLEND OF POLYMERS DERIVED FROM THE POLYMERIZATION OF ETHYLENE AND 1-OCTENE MONOMERS
TECHNICAL DATA REMOVAL TORQUE TEMP. AMB. (N*m):
max 1,5
REMOVAL TORQUE TEMP. 8°C (N*m):
max 1,7
WEIGHT (g):
11
CUSTOMIZATION AVAILABLE COLOURS:
Natural
PRINTING
Hot Stamp 23
General conditions of use of item T-Wine 10 25 C°
24
sTORAGE OF CORKs
bOTTLEs
bOTTLING
• The T-Wine, the T-Wine Replica and the T-Spark are packed and sealed in polyethylene bags • The bags should be stored in a clean and dry environment • All stoppers should be used within 12 months from date of delivery • The bags should not be opened until immediately before bottling • Any leftover stopper, after the bottling process is completed, should be sealed hermetically and can be used again within 1 month
• All stoppers in the T-Wine family were designed to be used in standard bottles in compliance with the following standards: • European Standard CE.T.I.E., GPI 3115, GME 50.1 - diameter at 3 mm from the top of the fi nish 17.5 mm ± 0.4 mm - diameter at 45 mm from the top of the fi nish 20.0 mm ± 1.0 mm • Italian Standard - diameter at 3 mm from the top of the fi nish 18.5 mm ± 0.4 mm - diameter at 45 mm from the top of the fi nish 19.0 mm ± 1.0 mm Tapì declines any responsibility for the usage of its own stoppers on bottles that are not in compliance with the abovementioned standards • The bottleneck must be correctly cleaned and dried
• Before bottling make sure that the stoppers have reached a stable temperature between 10ºC and 25ºC • Regular maintenance to manufacturer’s standards of the bottling system jaws is mandatory • The jaws should not scratch or leave any marks or wrinkles on the stoppers • The jaws should not compress the stoppers to less than 16.0 mm • Do not heat the jaws when bottling with either the T-Wine, the T-Wine Replica or the T-Spark • After using natural corks please make sure that all parts of the bottling machine that come in contact with the stoppers are clean • Synthetic and natural corks should never be used during the same bottling session • It is preferable to use a vacuum corking system (suggested setting: -0.5 bar) • We strongly advise against using a machine without a vacuum corking system.
FILLING LEVEL
TEMPERATURE
Establishing Maximum Temperature Limits
• The fill height should be calculated at 20° C. • Calculate the filling level following bottle specifications • The information should be indicated on the bottom of the bottle (the measure indicates the distance between the fill height and the brim of the neck) • If this information is not inscribed on the bottle, refer to the capacity of the bottle • In any case there should always be an empty space of at least 20 mm
• Do not subject to pasteurization any bottles stoppered using the T-Wine or the T-Wine Replica • Do not use T-Wine synthetic corks with pasteurized wine. • The complete anchorage (tight seal) of the closure inside the neck of the bottle is reached 24 hours after bottling. During this period do not subject the bottles to swift variations in temperature.
The stoppers are designed to perform throughout the product life cycle. The ability of the closure to withstand high temperatures during stocking or transport is strongly tied to the type of bottle employed and most importantly to the filling height of the liquid inside the bottle. Tapì recommends testing the bottles (in ovens or in thermostatic baths) as they come out of the bottling line, as to establish on the premises the maximum temperature guaranteed.
25
All Rights Reserved
Tapì Group Headquarters Via Cornara Est, 2/F 35010 Massanzago (PD) Italy T +39 049 579 7300 F +39 049 9360187 info@tapigroup.com
The Network Tapì Argentina S.A. Pasaje. Tucuman, 250 B° Los Boulevares CP5021 Cordoba T +54 351.47.50.505 F +54 351.47.50.798 info@tapicork.it Tapì North America S.A. de C.V. Once de Abril, 8 01140 Col. Bellavista - Mexico D.F. Mexico T +52 55 52.733.777 F +52 55 52.722.803 tapina@tapigroup.com Tapì AsiaPacific L.t.d. 27 Park Road Tullamarine, VIC 3043 Australia T +61 03 9317 2933 F +61 03 9317 2999 tapiap@tapigroup.com
Tapì España Poligono El Sequero, Parcela 199 E 26509 Arrubal (La Roja) T +39 941 48.63.63 F +34 941 48.63.66 tapi@tapi.es Tapì USA 2919 Clyston Road Norristown, PA 19403 T 610 222-9109 F 610 571-1340 kevin@tapiusa.com
The Country Managers Tapì France Claire Duacheux T +33 (0) 6.37.22.90.51 cda@tapigroup.com Tapì Italy Nicola Rossi Via Cornara Est, 2/F 35010 Massanzago (PD) T +39 049 579 7300 F +39 049 9360187 info@tapigroup.com Tapì UK NH Richard I.R. Rossi Ciampolini, MA.Ed M +39 328 085 8850 tapiuk@tapigroup.com richard@tapi.it
The Local Chapters Tapì Eastern Europe Ul.Architektow 1/51 35 082 Rzeszow - Poland T +48 604 585 318 T +39 346 492 933 3 barcikowski@tapigroup.com T +39 340.32.058.57 oksana@tapi.it Tapì Germany T&G GmbH Askay 20 D - 57439 Attendorn T +49 2722 63 51 78 3 F +49 2722 30 88 36 germany@tapigroup.com Tapì Greece AG Coropoulis SA 23 km Athinon Lamias National Road 145 65 Kryoneri T +30 210 816 12 02 F +30 210 816 12 80 Tapì Hungary Castle Spirit Kft 1145, Ameriaki street 32. 2/3 Budapest T +36 30 754 0020 hungary@tapigroup.com
Tapì Turkey Platin Ambalaj Ltd. Sti. Bagdat Cad. 147/5 34724 Selamicesme Istanbul T +90 216 700 27 01 F +90 216 700 27 04 info@platinambalaj.com Tapì Scotland Erben Ltd Hadleigh, Ipswich IP7 6AS T +44 (0) 14 73 823 011 F +44 (0) 14 73 828 252 angela@erben.co.uk