Designed to deliver the highest flexibility and efficiency
We at Marchesini Group are proud leaders in manufacturing and integrating complete lines since 1974.
We produce stand-alone machines and complete lines to handle the entire packaging process for the pharmaceutical industries. Today, the Marchesini Group caters for the whole packaging process of pharmaceuticals, from start to finish. It creates stand-alone machines and complete lines to package products such as vials, syringes, carpules, bottles and blisters through to putting the individual products into bundles, cases and on pallets.
The finished product - machines capable of packaging all kinds of pharmaceutical products - is a combination of craftsmanship integrated with robotics and technology. This result has been achieved thanks to the expertise of the Group’s production plants which specialize in designing and manufacturing packaging machines with specific productive technologies, such as such as aseptic secondary packaging, Blister packaging, Labelling, Inspection, all to manage every kind of pharmaceutical product, oral solid dose, liquid, cream or powder that can be put in every kind of pack. The Group develops and manufactures specific machines for the whole packaging process in its plants mainly located in Italy, while complete line assembly is coordinated from our Headquarters.
Keypoint
Industry 4.0
Compliant
Our machines are designed in accordance with cGMP regulations and feature the latest IoT technologies.
Our machines are designed to reduce total changeover time and maximize performance.
Small
footprint to optimize the factory floor space.
Our patented robotic solutions are developed in-house to connect different machines together in-line.
Accessible and ergonomically designed machines ensure a positive operator experience in terms of machine management, inspection and service.
New models are constantly developed in our in-house R&D. department.
We provide a complete range of machines for the entire packaging process.
De-nesting NEXTRA SERIES
Featured Model NEXTRA-N 10
Automatic machine for syringe extraction from Nest and transferring to downstream process.
• Infeed Tub buffering with FIFO policy
• Decoding of Pre-printed data on the Tub by a vision system
• Automated Nest Removal from Tub
• Empty Tub and Nest stacking units
• Gentle transfer of syringes onto the unload guide
• Also available in No Glass-To-Glass Contact version and for Denesting RTU cartridges
• For automated Inspection Lines: Empty Nest re-positioning on Tub with empty Nest automatically transferred to down-stream Re-Nesting machine (e.g. bridged conveyor)
OUTPUT
Up to 36.000 syringes / h
Up to 18.000 cartridges / h
PRODUCT RANGE
Syringes 0,5 ml / 20 ml
RTU 3ml cartridges in Tub/Nest
Re-nesting NEXTRA SERIES
Featured Model NEXTRA-N 15
Automatic machine for re-arranging inspected syringes into the Nest.
• Compact arrangement thanks to the integrated robotized renesting head
• Possibility of automatic Tub/Nest loading from the de-nester with a “bridge conveyor”
• Vision check for Nest completeness
• Data printing on the Tub (“direct imprint” or “print & apply labelling”)
• Also available in No Glass-To-Glass Contact version
OUTPUT
Up to 36.000 syringes / h
PRODUCT RANGE
Syringes 0,5 ml / 20 ml
De-traying NEXTRA SERIES
Featured Model NEXTRA-T 20
Automatic machine for syringes or safety devices feeding from Rondo-Tray.
• High capacity loading system for stacked trays, designed to guarantee the stability of narrow Tray stacks
• Vision system control for load orientation and Tray rotation
• Gentle removal of Syringe or Safety Device by star-wheel or robot (for No-Contact version)
• Empty Tray stacking unit
OUTPUT
Up to 24.000 syringes / h
PRODUCT RANGE
Syringes, Safety Devices and other hangable objects supplied in trays
Re-traying NEXTRA SERIES
Featured Model NEXTRA-T 25
Automatic machine for re-arranging inspected syringes into Rondo-Trays.
• Automatic Loading of stacked empty Trays (all arranged with the same orientation)
• Walking-beam continuous re-traying by robot, with rondo-tray running in horizontal position
• Vision check for Tray completeness
• Automatic rejection of incomplete Trays
• Full Tray stacking
• Also available in No Glass-To-Glass Contact version
OUTPUT
Up to 24.000 syringes / h
PRODUCT RANGE
Syringes 0,5 ml / 20 ml
Bulk feeding AVS SERIES
Featured Model AVS SERIES
Elevator with Plates for automatic feeding of syringes or similar objects.
• 12 mobile plates driven by an independent motor
• Unload conveyor driven by an independent motor with step-less speed adjustment
• Integrated high-capacity pre-feeding hopper, driven by an independent motor
• Complete, easy and quick emptying and cleaning of the elevating plates area and pre-feeding hopper
• Possibility to integrate the AVS on the downstream machine or make it an independent unit equipped by its own control system and HMI display
OUTPUT
Up to 36.000 pcs /h
PRODUCT RANGE
Syringes, Safety Devices and other hangable objects
Labelling COMBI SERIES
Featured Model COMBI 1 LAB
Automatic, continuous motion machine for syringes or Safety Device labelling.
• Objects are processed to avoid contact with machine’s metal components
• Highly flexible feeding & unloading sections
• Customizable Label Feeding, Printing and Dispensing system
• In Process Controls (IPC) performed by sensors and vision systems
• Individual counting for each reject type
• Also available in No Glass-To-Glass Contact version
OUTPUT
Up to 36.000 syringes / h
PRODUCT RANGE
Syringes 0,5 ml / 20 ml
Round-shaped Safety Devices
Plungering & labelling COMBI SERIES
Featured Model COMBI 2 PL
Automatic, continuous motion machine for syringe plungering and labelling.
• Syringe loading by adjustable motorized rollers without format-change
• Universal Plunger rod sorting unit (format-change free), with integrated high capacity pre-feeder
• Single adjustment (manual or motorized) of the plunger-rod feeding and assembling system according to rubber stopper position
• Plunger rod release & re-grabbing system to compensate stopper position variability
• Dynamic centering during Plunger Rod insertion
• Also available in No Glass-To-Glass Contact version
OUTPUT
Up to 24.000 syringes / h
PRODUCT RANGE
Syringes 0,5 / 20 ml
Plungering, labelling & backstop assembling COMBI SERIES
Featured Model COMBI 3 BS
Automatic, continuous motion machine for syringe plungering, labelling and Backstop assembling.
• High capacity Backstop pre-feeder
• Rotary or linear vibrating Backstop feeder with reduced format parts changeover
• Backstop assembling control
• With Closed-type Backstop, the assembling station is positioned before the Plunger Rod assembling turret (COMBI-3BSR version)
• Also available in No Glass-To-Glass Contact version
• The simple Backstop assembling unit is also available as an independent machine (COMBI-1BS model)
OUTPUT
Up to 18.000 syringes / h with backstop
Up to 24.000 syringes / h without backstop (by-pass mode)
Up to 24.000 syringes / h for the COMBI-1BS model
PRODUCT RANGE
Syringes 0,5 ml / 20 ml
Plungering, labelling & safety device assembling COMBI SERIES
Featured Model COMBI 3/4 SD
Automatic, continuous motion machine for Syringes and Safety Devices assembling and labelling.
• Combining the standard features of the plungering & labelling machine with Safety device assembling
• Safety device loading from bulk feeders or from trays (manual or automatic)
• Safety Device assembling control by a camera
• Possibility of labelling the syringe and / or the safety device body
• Integrated By-pass mode for producing standard syringes without Safety Device
• Also available in No Glass-To-Glass Contact version
• The simple Safety Device assembling and labelling unit is also available as an independent machine (COMBI-2SD model)
OUTPUT
Up to 24.000 syringes / h
PRODUCT RANGE
Syringes 0,5 / 5 ml
Round or Square shape
safety devices
Coding CODY
Featured Model CODY
Continous motion machine designed for printing a code on vials or on cap/seals with camera verification and verifying the correctness by means of a camera.
Different print positions of the code are possible: shoulder or body for vials; lateral or top side for cap/seals.
• Possibility to install all the main vision and printing systems available on the market
• Inlet vials are transferred by a screw to the main starwheel where coding and checking operations are performed
• In the main starwheel the vials are hold by vacuum systems, thus ensuring the printing to be always in the same position with the maximum precision
• Automatic reject unit
• Vials collecting in trays (optional)
• Automatic regulation of the printing head and camera height directly from the HMI (optional)
TECHNICAL DATA
Mechanical speed CONTAINER
CONTAINER DATA
Diameter Ø of round bottle
Bottle height without seal
From 14 to 52 mm
From 35 to 130 mm
From 14 to 35 mm
Ext. diameter of seal CODY up to 400 pcs /min
Linear labeller SL-F SERIES
Featured Model SL-F 230
Labelling machines with stainless steel frame designed to grant easy access for set-up, inspection and maintenance. An advanced control system syncronizes the independent servo driven motors and supervises the process for the best, performing and reliable labelling operations.
• Self-learning system of label length, bar code and overprint position
• Power driven unwinder with adjustable loop
TECHNICAL DATA
Mechanical speed (pcs/min)
Labelling heads (Nr.)
CONTAINER SIZE
• Micrometric adjustment of the label and overprint position
• Self-diagnosis on touch screen display
• Automatic reject for: missing label, printing and code errors
Rotary labeller RL-F SERIES
Featured Model RL-F 100
Solidity, efficiency and reliability, are the factors that have determined the success of these labelling machines. They have been designed for intermediate production volumes.
• One labelling head
• In-line belt feeding system
• Continuous mode speed adjustment
• Self-learning system of label parameters
• Label dispenser powered by servo driven motors
• Automatic reel unwinding unit
• Fail-safe logic reject
TECHNICAL DATA
Mechanical speed (pcs/min)
Labelling heads (Nr.)
CONTAINER SIZE
Product diameter Ø
Product height
LABEL SIZE
Label
Label
Rotary labeller RL-F SERIES
Featured Model RL-F 800
High-speed labelling machines with a rotary star wheel transport system, designed to reduce manual operations. The transport star wheel is equipped with a patented rolls adjusting system to handle a wide range of products.
• In-line belt feeding system
• Self-learning system of label parameters
• Synchronized servo motors
• Self-diagnosis on LCD display
• Label presence control system
• Fail-safe logic reject
TECHNICAL DATA
Mechanical speed (pcs/min)
Labelling heads (Nr.)
CONTAINER SIZE
Product diameter Ø
Product height
LABEL SIZE
Multi head labeller RE SERIES
Featured Model RE 202
Full servo-driven rotary labellers suitable to apply self-adhesive labels, or outserts with glue at high speeds, on oval, shaped or cylindrical containers of glass, plastic and metal. Suitable for Track & Trace applications.
• Up to 4 labelling heads, with non-stop operation option
• Angular adjustment of label head for non-standard shapes
• 2D code print&check system
TECHNICAL DATA
Mechanical speed (pcs/min)
Labelling heads (Nr.)
CONTAINER SIZE
Product
Product
LABEL SIZE
Ø (mm)
• Self-learning label configuration and memorization system
• Ergonomic balcony construction for easy access
• User-friendly format changeover
Modular horizontal labeller
BL-H
Featured Model BL-H 235
Automatic linear machine suitable to apply labels (stickers, wrap-around or oriented labels) on different shape of containers in horizontal position. Unit operating in line with other machines or as a free-standing unit if connected at the infeed with proper feeding systems.
Bl-H235 is a Modular Horizontal labeller that handle a vast range of product shape and sizes.
• Multiple labeling heads and multiple labels application, with possibility of NON-STOP operation
• Automatic or manual infeed and outfeed stations.
• Customized label smoothing systems and variety of the label print and control systems
• Enhanced integration of robotic technology and fully servo-driven motorization of the main working stations
• Labelling of: Bottle-pack, Autoinjector pen, Aerosol, Spray, Lipstick etc.
OUTPUT
Up to 200 pcs./min.
Strip MST SERIES (HORIZONTAL)
MST300H is designed to realize four-side sealed foil pack (strip pack) containing flat-shaped solid products, such as bottlepack, blisters, rapid tests and medical devices.
The horizontal feeding unit fills the strip with product, seals and discharges it at the outfeed station.
Balcony-type construction with separate motorization from the functional modules, to ensure ergonomic, mainteinance and safety.
Possibility to process different kind of thermo-sealeble films.
Infeed and outfeed modules can be customized on the type of production and specific customer requirements.
• cGMP compliants
• Stand alone or connected versions
• Step by step horizontal feeding conveyor
• Two reel-holders equipped with reel and control sensors
• Splice detection on films
• Vertical film cutting unit
• Transversal cutting driven by servomotors
• Size sealing rollers
• Product presence and strip filling controls
• Fast format changeover
• Splice tables
• Rollers overheating control
• Automatic film allignement
Nr. of channels
Max output (strokes per channel/min)
Reel width (mm)
Reel Ø (mm)
Featured Model MST 300 H
STRIP PACKER
MST
Automatic deep draw thermoformer FB SERIES
Featured Model FB 220
Mechanical intermittent motion fully automatic packaging machine, balcony construction, PC-controlled. Designed to suit pharmaceutical-production environments, it forms trays for vials, ampoules, syringes and similar products out of eco-thermoformable films.
Its sturdiness, simple operation and the easy, tool-less change-over make it reliable, high flexible, efficient and easy to service in a very small footprint.
• Versatility and efficiency in a small footprint
• Balcony design for easy access
• Can be supplied with or without heat-sealing station
• Prepared for connection from/to in-line integrated machines
• User-friendly size changeover
• Thanks to the servo main-drive, the machine speed is adjustable from the main HMI, within dedicated recipes
Designed to fit into pharmaceutical-production environments, it thermoforms trays for vials, ampoules, syringes and similar products out of thermoformable films such as PVC, PET, Polystyrene (PS), PP, PLA multilayer laminates etc. Its sturdiness, modular construction, simple operation and the easy, tool-less changeover make it reliable, highly flexible, efficient and easy to service.
• Integrated Robomaster for products Pick-and-Place
• Prepared for connection from/to in-line integrated machines
• High-speed fully automatic positive products feeding systems are available
• High draw depth (up to 42 mm)
• ZERO-WASTE version (FBZ) with quick die-cutter available (subject to the format configuration)
TECHNICAL DATA
Mechanical speed (cycle/minute)
FORMING AREA
(max.)
Featured Model FBZ 320
Robotized integrated tray line
Featured Model UNICA
Robotized packaging line integrating both operations of deep draw thermoforming and cartoning as well as both product and tray robotized feeding systems in a single monoblock. The whole line is controlled by a single, common display, and is characterized by a small footprint.
• Easy access to all machine stations, high ergonomics
• High visibility of all units for immediate clearance
• Simple to operate
• Quick and easy tool-less changeover
• High draw depth (28 mm)
• Intermittent motion cartoning section
• Positive product feeding and transfer system by means of 2 integrated Robovision: for product feeding into the deep-draw tray and for tray feeding to the cartoner
• Size parameters set on the control PC-panel, recalled under recipes for fast changeover
• Low-maintenance mechanical parts and long life of drive parts
• Particularly low-noise levels thanks to advanced solutions on product and carton conveyors
TECHNICAL DATA
MECHANICAL SPEED (cycles/minute)
Forming draw depth (max.)
Forming - Pitch
Cutting - Pitch
CARTON SIZE
Width (a)
Height (b)
Length (h)
Paper tray line
INTERMITTENT
Thanks to an experience of over 10 years and a high number of references on the market we are leader in the design and production of packaging lines based on paperboard.
The ideal solution to pack any kind of pharmaceutical or non-pharmaceutical products like syringes, vials, auto-injector pens, inhalers, bottles, tubes and any other product which needs to be packaged in a tray.
The sector of new materials for packaging is growing rapidly, and we’re all committed to increasing sustainability and reduce the use of non eco-friendly materials such as plastic.
The paperboard magazines are combined with Marchesini Group advanced level of automation, the precision and speed of robots and pick up arms allow trays to be fed also in alternate mode. This makes our solution adaptable to the needs of downstream machine.
• Industry 4.0 compliance
• Multi-product cartoners
• Efficiency & reliability
• Robotized system
• Ergonomic design
Paper tray line
CONTINUOUS SERIES
Featured Model PAPER TRAY LINE
A strong experience and the development of dozens of solutions allow Marchesini Group to offer its customers the paperboard packaging solution suited to their needs. Marchesini Group has a wide knowledge in product handling and feeding. The tray magazines on our machines are compact, modular and versatile.
What makes this unit stand out is the way the magazines are combined with the advanced level of automation by Marchesini Group. The precision and speed of the robots and pick up arms allow trays to be fed continuously as our machine operates also in continuous mode. This makes it adaptable to the needs of downstream machines and as more than one magazine can be fitted, its performance in terms of speed and precision is incredibly high.
We have a team that focuses on designing customised trays and cartons for specific product type, sizes and quantities. Using prototypes and mock-ups, the trays and cartons are then fine-tuned so that customers can optimise their entire packaging line, from the handling of the components, to the cartoner and right down to the case-packer and palletizer.
• Industry 4.0 compliance
• Multi-product cartoners
• Efficiency & reliability
• Robotized system
• Ergonomic design
Regarding speeds and limits refer to our cartoning series.
CARTONING INTERMITTENT
Intermittent motion cartoner series
MA SERIES (50 - 80)
Featured Model MA 80
Intermittent-motion automatic machines with horizontal carton transport, particularly suitable for packing sachets, deep-draw thermoformed trays, as well as vials, bottles and perfumes.
• Versatility and efficiency in a small footprint
• Balcony design
• Synchronized servo motors
• User-friendly format changeover
• Cross control product-carton-leaflet
• Belt conveyor
(*) The output depends on product characteristics, feeding groups and installed accessories.
“G” Longer conveyor to perform extra steps of closure.
“L” Larger conveyor to machine products with wider “h” length.
TECHNICAL DATA
Pitch
Output (cartons/minute)*
CARTON SIZE
Width (a)
Height (b)
OPTIONS
Intermittent motion cartoner series
MA SERIES (100 - i 150)
Intermittent-motion automatic machine with horizontal carton transport, particularly suitable for packing blister, tubes, mascara and lipsticks.
• Versatility and efficiency in a small footprint
• Balcony design
• Synchronized servo motors
• User-friendly format changeover
• Cross control product-carton-leaflet
• Belt conveyor
(*) The output depends on product characteristics, feeding groups and installed accessories.
TECHNICAL DATA
60 - 170 mm
20 - 90 mm
15 - 90 mm
60 - 170 mm
CARTONING CONTINUOUS
Continuous motion cartoner series
MA SERIES (155 - 255 - 305)
Featured Model MA 255 fully configured
Continuous motion medium-speed horizontal cartoning machines, particularily suitable for packing tubes, blister, vials and bottles.
• Versatility and efficiency in a small footprint
• Balcony design for easy access
• Oil-bath main drive units
• Synchronized servo motors
TECHNICAL DATA
Pitch
Output (cartons/minute)*
CARTON SIZE
Width (a)
Height (b)
Length (h)
OPTIONS
“G” Long Base
• Motorized adjustment of carton length quota
• User-friendly size changeover
• Cross control product-carton-leaflet
• Chain conveyor
(*) The output depends on product characteristics, feeding groups and installed accessories.
“G” Longer conveyor to perform extra steps of closure. “L” Larger conveyor to machine products with wider “h” length.
CARTONING CONTINUOUS
Continuous motion cartoner series
MA SERIES (200 - 202)
Featured Model MA 202
Continuous motion, medium-speed, horizontal cartoning machines particularly suitable for packing large tray formats, vials, bottles and stacked blister.
• Versatility and efficiency in a small footprint
• Balcony design for easy access
• Oil-bath main drive units
• Synchronized servo motors
• Servo-powered adjustment of carton length quota
TECHNICAL DATA
Pitch
Output (cartons/minute)*
CARTON SIZE
Width (a)
Height (b)
Length (h)
• User-friendly size changeover
• Sloping surfaces to convoy the ejected items
• Cross control product-carton-leaflet
• Chain conveyor
MA 200 190,5 mm Up to 200 SPEED
30 - 160 mm
20 - 110 mm
80 - 160 mm MA 202 158,75 mm
to 240 SPEED
30 - 160 mm 20 - 110 mm 80 - 220 mm
(*) The output depends on product characteristics, feeding groups and installed accessories.
“L” Larger conveyor to machine products with wider “h” length.
30 - 130 mm
20 - 110 mm
80 - 160 mm MA
CARTONING CONTINUOUS
Continuous motion cartoner series
MA SERIES (300 - 400)
Featured Model MA 400 fully configured
Continuous motion high-speed horizontal cartoners, particularly suitable for packing vials and bottles, blister and syringes.
• Versatility and efficiency in a small footprint
• Balcony design for easy access
• Oil-bath main drive units
• Synchronized servo motors
• Motorized adjustment of carton length quota
TECHNICAL DATA
Pitch
Output (cartons/minute)*
CARTON SIZE
Width (a)
Height (b)
Length (h)
A+B max
OPTIONS
“G” Long Base Length (h)
• Carton opening by rotating drum
• User-friendly format changeover
• Cross control product-carton-leaflet
• Chain conveyor
(*) The output depends on product characteristics, feeding groups and installed accessories.
“G” Longer conveyor to perform extra steps of closure. “L” Larger conveyor to machine products with wider “h” length.
CARTONING CONTINUOUS
Continuous motion cartoner series
MA SERIES (252 - 302)
Featured Model MA 252
Continuous motion medium-speed horizontal cartoners, paritcularly suitable for packing deep-draw thermoformed trays for ampoules and syringes.
• Versatility and efficiency in a small footprint
• Balcony design for easy access
• Oil-bath main drive units
• Synchronized servo motors
• Motorized adjustment of carton length quota
TECHNICAL DATA
Pitch
Output (cartons/minute)*
CARTON SIZE
Width (a)
Height (b)
Length (h)
• User-friendly format changeover
• Long carton magazine
• Cross control product-carton-leaflet
• Chain conveyor
MA 252
mm
to 140 SPEED
25 - 130 mm 15 - 85 mm 65 - 150 mm MA 302
(*) The output depends on product characteristics, feeding groups and installed accessories.
“L” Larger conveyor to machine products with wider “h” length.
mm
to 210 SPEED 25 - 130 mm
CARTONING CONTINUOUS
Continuous motion cartoner series
MA SERIES (260)
Featured Model MA 260 with vial feeder
Continuous motion medium to high-speed horizontal cartoners, particularly suitable for packing blister, vials and bottles.
• Versatility and efficiency in a small footprint
• Balcony design for easy access
• Oil-bath main drive units
• Synchronized servo motors
• Motorized adjustment of carton length quota
• User-friendly format changeover
• Cross control product-carton-leaflet
• Belt conveyor
(*) The output depends on product characteristics, feeding groups and installed accessories.
“G” Longer conveyor to perform extra steps of closure.
TECHNICAL DATA
Pitch
Output (cartons/minute)*
CARTON SIZE
Width (a)
Height (b)
Length (h)
OPTIONS “G” Long Base
MA 260 110 mm Up to 260 SPEED
30 - 90 mm
15 - 90 mm
75 - 150 mm ✔
Continuous motion cartoner series
MA SERIES (360 - 500)
Continuous motion high-speed horizontal cartoners, particularly suitable for packing blister, vials and bottles.
• Versatility and efficiency in a small footprint
• Balcony design for easy access
• Oil-bath main drive units
• Synchronized servo motors
• Motorized adjustment of carton length quota
• User-friendly format changeover
• Long cartons magazine
• Cross control product-carton-leaflet
• Belt conveyor
(*) The output depends on product characteristics, feeding groups and installed accessories.
TECHNICAL DATA
Pitch
Output (cartons/minute)*
CARTON SIZE
Width (a)
Height (b)
Length (h)
MA 360 110 mm Up to 360 SPEED 35 - 90 mm 15 - 90 mm 75 - 150 mm
MA 500 110 mm Up to 500 SPEED
35 - 90 mm
15 - 90 mm
75 - 150 mm
Cartoner MIDCARTON
Side-loading, intermittent motion machine working both as Cartoner and Casepacker. The machine can handle alternatively cartons, corrugated cartons and shipping boxes; it can easily work in bypass mode thanks to a dedicated transport system.
It Is design with a robot for shippers and cartons opening in the forming station and is able to work with multiple closure like glue, tuck-in and by tape.
Based on the product infeed requirements it can be equipped either with a second robot or with additional feeding systems.
TECHNICAL DATA
Mechanical Speed (case-box/minute)
CARTON/BOX SIZE
Width (a)
Height (b)
Length (h)
GLUE CLOSURE
25SPEE
50 - 300 mm
50 - 200 mm
80 - 260 mm
S
50 - 200 mm
- 120 mm
- 260 mm
SPEED
- 300 mm
- 200 mm
- 260 mm
Cartoner
FRB/FRT
Featured Model FRB 500
Automatic intermittent-motion machine designed to form boxes and trays from flat cardboard. Particularly suitable for the pharmaceutical markets, the product can be closed with a tuck-in flap closure or with Hotmelt glue. The product can be side or top-loaded.
• Designed in accordance with cGMP regulations
• Balcony-style structure for easy access, cleaning and maintenance
• Clear separation between mechanical areas, inside the machine structure, and the product handling area to protect product from dust particles
• Servo-driven motors
• Quick and easy size changeover
• All sizes to be handled are memorized and can be automatically called up from the machine PC
• Machine uses corrugated cardboard from 1 to 3 mm or simple paperboard from 0.5 to 0.7 mm
• Hotmelt glue for flat cardboard
TECHNICAL DATA
Mechanical speed (cartons/minute)
CARTON SIZE
Width (a)
Height (b)
Length (h)
Continuous motion labeller series SL-A SERIES (A 210 – A 305)
Featured Model SL-A 210
The SL-A305 is a continuous motion labelling machine suitable to apply one (1) self-adhesive vignette on the upper carton surface.
The SL-A210 is the high-end model in this range and features 2D print&check serialization system and a labelling unit for tamper-evident seal.
• Continuous mode speed adjustment
• Twin conveyor belts with adjustable width
• Labels position adjustment
• Fast format changeover without additional parts
• Up to 2 labelling heads (SL-A210 only)
• 15’’ Touch screen control panel for machine and serialization system management (SL-A210 only)
TECHNICAL DATA
Mechanical speed (pcs/min)
CARTON SIZE
Width (a)
Height (b)
Length (h)
LABEL SIZE
Vignette height (B)
Vignette length (A)
TE-Seal height (B)
TE-Seal length (A)
Continuous motion labeller series
BL-A
SERIES
(A 309 – A 415 - A 415 S)
Featured Model BL-A 415
Automatic labellers to affix one self-adhesive vignette on the upper face of cartons. The machines are designed for quick installation of Track & Trace units, inkjet, or laser printers and cameras, which mark and read the DATAMATRIX for serialization purposes. As an alternative to vignette application, the BL-A415 can be equipped with two heads for tamper-evident seal application.
• Balcony design to assure an easy access for management, inspection and service
• PC controlled with positive “Fail Safe” logic
• Continuous mode speed adjustment
• Patented cartons indexing device
• Label dispensing on servo driven motor
• Automatic speed synchronization of all motors
• Fast format changeover without parts
• Self diagnosis on display
TECHNICAL DATA
Mechanical speed (pcs/min)
CARTON SIZE
Width (a)
Height (b)
Length (h)
LABEL SIZE
Vignette height (B)
Vignette length (A)
TE-Seal height (B) TE-Seal length (A)
(*) Conveyor pitch unique size 150 mm.
Continuous motion labeller series
BL-A SERIES (A 420 – A 430 - A 525)
Automatic labellers for the application of self-adhesive vignettes and tamper evident seals. The machines are designed for quick installation of Track & Trace units, for DATAMATRIX printing and verification, as well as printing of relevant human-readable text on the lateral flaps and on the top panel.
• Balcony design to assure easy access for management, inspection and service
• PC controlled with positive “Fail Safe” logic
• Continuous mode speed adjustment
• Patented cartons indexing device
• Label dispensing on servo driven motor
• Automatic speed synchronization of all motors
• Fast format changeover without parts
• Self diagnosis on display
TECHNICAL DATA
Mechanical speed (pcs/min)
CARTON SIZE Width (a)
Height (b)
Length (h)
LABEL SIZE
Vignette height (B)
Vignette length (A)
TE-Seal height (B)
TE-Seal length (A)
Featured Model BL-A 420
Continuous motion labeller series
BL-A
SERIES
(A 418 CW - A 318 CW)
Automatic labellers that feature an integrated checkweigher, for carton weigth checking.
The machines are designed for quick installation of Track & Trace units, inkjet and cameras, which mark and read the DATAMATRIX for serialization purposes.
The BL-A 418 CW can be equipped with two heads for tamper-evident seal application.
• Balcony design to assure easy access for management, inspection and service
• PC controlled with positive “Fail Safe” logic
• Continuous mode speed adjustment
• Patented cartons indexing device
• Label dispensing on servo driven motor
• Integrated checkweigh unit
• Automatic speed synchronization of all motors
• Fast format changeover without parts
• Self diagnosis on display
TECHNICAL DATA
Mechanical speed (pcs/min)
CARTON SIZE
Width (a)
Height (b)
Length (h)
LABEL SIZE
Vignette height (B)
Vignette length (A)
TE-Seal height (B)
TE-Seal length (A) BL-A 418 CW
318 CW
25 - 105 mm
15 - 90 mm
60 - 160 mm
20 - 60 mm
15 - 80 mm-
Featured Model BL-A 418 CW
BL-A
Continuous motion labeller series BL-A SERIES
(A 420 CW – A 430 CW - A 525 CW)
Automatic labellers that feature an integrated checkweigher, for carton weighing and checking. As well as other similar models these machines are suitable for applying self-adhesive vignette and tamper evident seals on cartons, at high production speeds. The units are pre-arranged to house Track & Trace applications.
• Balcony design to assure easy access for management, inspection and service
• PC controlled with positive “Fail Safe” logic
• Continuous mode speed adjustment
• Patented cartons indexing device
• Label dispensing on servo driven motor
• Integrated checkweigh unit
• Automatic speed synchronization of all motors
• Fast format changeover without parts
• Self diagnosis on display
TECHNICAL DATA
Mechanical speed (pcs/min)
CARTON SIZE
Width (a)
Height (b)
Length (h)
LABEL SIZE
Vignette height (B)
Vignette length (A)
TE-Seal height (B)
TE-Seal length (A)
Featured Model BL-A 420 CW
Bundler FA SERIES
Featured Model FA 04
Automatic intermittent-motion machine designed in accordance with cGMP standards for wrapping with stretch film. Conceived primarily for the cosmetics and pharmaceutical markets, simplicity of design and high-speed output are its main features.
• Servo driven motor guarantees reliability and synchronized movement even at high speed
• Machine and motors managed by PC
• Balcony style structure with clear division between mechanical parts situated at the rear of the machine and product flow at the front
• Ergonomic structure facilitates machine inspection and provides high workflow visibility
• Simple and linear construction for easy cleaning
• Speed, strokes and single group positions are set up from the PC by programmable logics, making correct machine set-up automatic and size changeover extremely quick and easy
TECHNICAL DATA
Mechanical speed (bundle/minute)
Product Width “a”
Product Height “b”
Product Length “h”
Bundle Width “A”
Bundle Height “B”
Bundle Length “H”
Overwrapper FARPLUS
Featured Model FARPLUS
Automatic machine for overwrapping cartons and regular-shaped single or bundled products.
• A wide range of personalization options available
• Bypass belt for products that must not be overwrapped
• Positive carton transport identify carton position to carry out additional operations and prevent contact between cartons
• Balcony construction for easy access, product visibility, maintenance and cleaning
• Touch screen control panel for machine management,with format size parameter set-up
• Easy and fast, tool-free changeover from operator side
• Centered product stop ensures uniform seal position on all packages
• High quality wrapping
OUTPUT
Up to 70 cycle/min
PRODUCT RANGE
Width (a) 20 - 300 mm
Height (b) 15 - 150 mm
Length (h) 60 - 200 mm
Overwrapper MF SERIES
Featured Model MF 910
Automatic overwrapping machine, designed for the pharmaceutical and cosmetic markets. Suitable to operate with several typologies of products, single or banded together, with thermo-sealing film.
• The working area is in cantilever (balcony type) layout, with easy accessibility and a small footprint
• Driven by Brushless motors and remotely controlled by a PC, sealing temperatures included. The machine is fitted for a rapid size change over thanks to the employment of the lateral folding unit that allows to minimize the spare parts reducing the time needed to change the product format
• Several arrangements and a wide range of customized solutions are available
• Conformed to the GMP requirements
• All the group placed in ergonomic positions
• Operator touch screen interface for machine management
TECHNICAL DATA
Mechanical speed
Product Width “a”
Product Height “b”
Product Length “h”
Bundle Width “A”
Bundle Height “B”
Bundle Length “H”
Casepacker BESTPOCKET
Featured Model BESTPOCKET
Automatic casepacker with horizontal infeed and an extremely compact layout.
• The Bestpocket combines innovation and consolidated packing solutions
• The fast format changeover plus customizable outfeeds enable a wide range of products to be processed
• This machine can be easily equipped with DATAMATRIX verification camera and multilevel parent-child aggregation system to aggregate cartons in a case with a serialized
• Machine can be equipped with many accessories such as automatic case magazine, glue closure instead of tape
TECHNICAL DATA
Output (Case/Min)
Case Width “A”
Case Height “B”
Case Length “H”
BESTPOCKET
7
160 - 520 mm
120 - 400 mm
120 - 350 mm
Casepacker MC SERIES
Featured Model MC 820
Automatic machines for packing single cartons or bundles into cases, closed with adhesive tape or glue. The machines comes fully equipped for serialization and data aggregation (Track&Trace), is controlled by servo-driven motors and PC-managed.
• Designed in accordance with cGMP regulations
• Balcony-style structure for easy access, cleaning and maintenance
• Clear separation between mechanical areas inside the machine structure and the product handling area to protect product from dust particles
• Servo-driven motors
• Size changeover adjustments in width (quota B),and height (quota H) carried out by servo driven motors, controlled directly from the operator panel, length (quota A) is automatically managed by the size format parameters from the PC
• Easy changeover (hopper, Pick & Place suction cups and pusher) by means of quick lock size parts with minimal use of tools
TECHNICAL DATA
Note
Mechanical speed (case/minute)
Case Width “A”
Case Height “B” Case
“H”
Casepacker PS SERIES
Featured Model PS 310
PS Series are very compact Casepacker that can be used also for Track&Trace and aggregation purposes. If during the infeed cycles an incorrect code is being detected, the case or the cartons (depends on the machine model) are carried to a specific position to be manually removed by the operator. Serialized code can be read row-by-row or layer-by-layer.
TECHNICAL DATA Note
Mechanical speed (case/minute)
Case Width “A”
Case Height “B”
Case Length “H”
PS 300 SEMI-AUTOMATIC 4 200 - 600 mm
125 - 400 mm 80 - 400 mm
PS 310 SEMI-AUTOMATIC
160 - 450 mm
- 350 mm
- 350 mm
- 450 mm
- 350 mm
Serialization & aggregation unit TRACKPACK
Featured Model TRACKPACK
Continuous motion monoblock machine for serialisation, aggregation and Vignette or Tamper Evident applications, with semi-automatic casepacking. Automatic labelling and semiautomatic casepacking machine for applying at medium speed one (1) selfadhesive vignette on the upper carton side or, two (2) tamper-evident ‘TE’ seals on the carton sides. The machine inserts the product into a manually-opened case, loads it in the hopper and then unloads the filled cases. The machine is set up for tracking devices such as inkjet printers plus relevant cameras, which print and verify 2D codes and humanreadable text. Trackpack operates in line with other machines and is set up for serialisation and aggregation applications.
TECHNICAL DATA
Mechanical speed (case/minute)
Product Width “a”
Product Height “b”
Product Length “h”
Bundle Width “a1”
Bundle Height “b1”
Bundle Length “h1”
Case Width “A”
Case Height “B”
Case Length “H”
TRACKPACK 4
20 - 105 mm
19 - 90 mm
70 - 250 mm
25 - 580 mm
19 - 380 mm
70 - 380 mm
200 - 600 mm
125 - 400 mm
80 - 400 mm
Top loader casepacker
MCV 850
Featured Model MCV 850
Automatic top load case packing machine.
• Balcony construction for easy access, product visibility, maintenance and cleaning
• Reliable and robust mechanical construction to reduce maintenance and prolongs machine life
• Compact-sized machine, with small footprint
• Vertical magazine case feed, conveniently positioned at the front of the machine, with high loading capacity
• Touch screen control panel for machine management, with format size parameter set-up
• Set-up for serialization and aggregation applications
OUTPUT
Up to 12 cases/min
PRODUCT RANGE
Width (a): 140 - 420 mm
Height (b): 120 - 320 mm
Length (h): 120 - 320 mm
Depacking & blowing monoblock
Featured Model MD7
Automatic intermittent motion machine, with robotized movements and servo motor drive, to remove the shrinkable PE wrapping from the bundles of round glass bottles and conveying them to the feeding system of the downstream line. Bundles arriving from the De-Palletizer or fed manually are opened and the bottles are conveyed to the downstream machine in single row. The machine can be equipped with a blowing table.
• Overall dimensions are contained
• The design satisfies pharmaceutical packaging expectances by offering easy access from all sides, allowing easy cleaning during size change and at lot end
• The discharge belt may be connected to a rotating or linear table
• Safety guards in Methacrylate
• Safety switches on opening doors
• Easy size change over with hand wheels, clock indicators and millimeter scales
TECHNICAL DATA
Mechanical speed
Product Width
Product Height
Product Length
MD7
Up to 5 bundles/minute
300 - 600 mm
50 - 200 mm
200 - 400 mm
Palletizer & depalletizer
MP 830 - MDP 810
MP830Automatic machine capable of receiving single closed cases on an infeed motorized roller belt, pick-up the shippers and palletize them in requested patterns on a standard wooden pallet. A solid structure in painted steel plates supports the anthropomorphic “Robotic Arm” with 4 free sides movement, which improves performance and flexibility of the application based on the experience of previous Cartesian design.
• Movements achieved through brushless motors, controlled by the PC
• The Pickup head works with vacuum and free rotation over 360 degrees
• Manual empty pallet loading and manual full pallet discharge within dedicated guides with prearrangement for automatic empty pallet loading and discharge
TECHNICAL DATA
Note
Mechanical speed (cycles/minute)
Case Width “A”
Case Height “B”
Case Length “H”
Robotic Arm
MDP810 Automatic machine for the de-palletizing of single and compact products loaded on a pallet. By means of a pick and place movement, the product is transferred from the pallet to the infeed conveyor of the downstream machine.
• All mechanical movements and control motors are enclosed within the frame
• Movements achieved through brush less motors, controlled by the PC
• The products arrive from a pallet placed on a fixed position in infeed
• Pickup heads with vacuum, rotation freedom all 360 degrees
• Manual pallet loading onto dedicated guides in infeed position
• Machine prearranged for automatic pallet loading and discharge
TECHNICAL DATA
Note
Mechanical speed (cycles/minute)
Case Width “A”
Case Height “B”
mm
Case Length “H”
MDP 810
Depalletizer
4-5
220 - 600 mm
220 - 400 mm
50 - 220 mm
Casepacker & palletizer
Featured Model MCP 840
Automatic horizontal casepacker palletizer combining in a single, compact monoblock the operations of packaging products in cases then palletizing them.
• The machine has been designed and manufactured following the balcony type construction to reduce mechanical maintenance and lubrication
• The mechanical parts are protected against dirt and dust because they are isolated from the working area and the case transport unit
• The electric panel of the monoblock is included inside a sliding cabinet placed on the casepacker rear side, the sliding cabinet makes possible accessibility to all mechanisms
• All the casepacker palletizer motions are driven by servo motors controlled by PC
• Adjustments for case size change over under ‘B’ and ‘H’ quotes are made through servo motors with command directly from the operator panel. “A” is automatically adjusted by selecting the format from the PC
• Quick lock size parts with reduced use of tools
OUTPUT
Up to 10 cases/min
PALLET
Europallet: 800x1000 mm - 1000x1200 mm
Height: Up to 1800 mm
PRODUCT RANGE
Width (a) 140 - 520 mm
Height (b) 120 - 350 mm
Length (h) 120 - 350 mm
Top loader casepacker & palletizer
MCPV 850
Monoblock - Integrated Unit capable of receiving products on infeed conveyor, collate them in a requested pattern, forming RSC-case (regular slotted container) taken from magazine, loading product into the case and sealing it with self-adhesive not overlapping tape, transport the closed cases to the pick-up station and palletizing them in a requested patterns. The machine is formed as a Monobloc by unifying the top loading Case-packer MCV850 and the Palletizer MP830 and including a case transfer section between both.
• Machine frame to which all movements and functions are connected in a balcony type construction. Within the frame are enclosed all mechanical movements and motors
• Movements achieved through brush less motors, controlled by the PC
• Adjustments for size change of the case, width ‘B’ and height ‘H’ by servomotors with indicators shown on HMI screen
• The case length adjusts automatically by case data input on the PC
• Size parts are fitted by quick lock device therefore it is required a minimum use of tools
• The products are transferred directly into the case from the conveyor by a Pick & Place
• A vacuum gauge and/or sensor detects the pickup of each product at each cycle to assure that the defined numbers of product has been collated
• In case of a wrong or missing pick-up the machine stops
OUTPUT
Up to 12 cases/min
PRODUCT RANGE
Palletizing Station
Featured Model WKR double Bay
Station with Robotic Arm that can be used both palletizer or depalletizer with single or double pallet station.
• Reduced footprint
• Use of consolidated Marchesini robotic technology
• Suitable for all Casepacker models
• Buffering for no stop production
• Single or double bay options
• DEPALLETIZER version available
• The robotic arm can lift over 15 KG
OUTPUT
Up to 8 cycles/minute
PALLET
Europallet: 800x1200 mm - 1000x1200 mm
Height: Up to 1500 mm
PRODUCT RANGE
Width (a) 140 - 600 mm
Height (b) 120 - 400 mm
Length (h) 120 - 400 mm
Customized unit BUFFER
Based on the customer’s needs the Marchesini Group can design and produce different types of BUFFERS for different kinds of products, in order to achieve the production targets and the best production layout.
Modular FIFO buffers and products in trays managed by robotised Pick & Place are only some examples of solutions we can develop.
Packaging line CONTACT LENS
Featured Model CONTACT LENS LINE
Marchesini Group packaging Lines meet the highest standards of efficiency, quality and reliability in the PACKAGING of contact lenses. Our machines optimally protect the product. The secondary packaging phase is completely automated, passing from de-traying and ending with palletizing.
CONTACT LENS PROCESS FLOW
Label unit
Featured Model BL-H 235
An inhaler is a device that gets medicine directly into a person’s lungs. The medicine is a mist or spray that the person breathes in. The most common type of inhaler is the pressurized metered-dose inhaler (MDI). We are able to manage a complete range of machines in this field, starting from STANDARD to Highly Customized.
INHALER PROCESS FLOW
CANNISTER AND INHALER COUPLING
Complete line
AUTO-INJECTORS
Over the years we gained a solid experience in the field of auto-injectors. Many Marchesini Group lines are handling the auto-injector process: de-traying, labelling, packaging into both PVC and cardboard trays, insertion directly into carton without tray, check weighing, serialization of the carton, case packing and palletizing with aggregation.
Marchesini Group is structured to manage a complete range of machines starting from STANDARD to Highly Customized to ensure the best value creation for our customer.
AUTO-INJECTORS PROCESS FLOW
The technical specifications given in this catalogue are subject to change without prior notice or liability.
Size range may vary in accordance with the different applications.
The Marchesini Group constantly updates its products to meet market needs.
