Vacuum overpressure
PHARMA-MEK | OPENABLE & TILTABLE
Featured Model PHARMA-MEK 1000 with bi-planetary mixing unit
Vacuum turboemulsifiers suitable for processing liquid and creamy products.
VESSEL
• Openable lid
• Tilting vessel up to 3000
• Parts in direct contact with product in AISI 316 stainless steel
TEMPERATURE MANAGEMENT
• Vessel with inner double jacket with water/thermic fluids for heating and cooling
• Smart temperature control system (patented) for temperature curve design
• Possibility to insert thermoregulation unit within machine guards (optional) VACUUM
• Vacuum circuit with visual passage and liquid ring pump
EQUIPMENT OF THE VESSEL
• Funnel on the lid for auxiliary substances loading
• Sight-port equipped with glass-wiper and light-port with momentary light on the lid
• Tri-clamp connections and diaphragm valves on lid
MIXER
• Bi-planetary or slow coaxial mixing system (counter-rotating)
• Mixing blade with optimized profile for the vertical movement of product, including PTFE scrapers
• Variable speed of the Mixer through inverter TURBINE
• Homogenizing turbine - rotor/stator typeat the bottom of the vessel or external
• Variable speed of the turbine through inverter VESSEL UNLOADING
• Piston valve for the product unloading, placed at the bottom of the vessel
RANGE
25-3000 litres
SUPPORTING STRUCTURE
• AISI 304 stainless steel supporting structure with anti-vibration/self-levelling and adjustable support feet
OPERATOR PANEL
• Touch screen 12’’ operator panel with Siemens PLC
• Digital visualization of the process parameters
• Function for the continuous recording of process parameters: trends and datalogger (D-SCRIBA)
• CFR Part 11, Active Directory and validation package (optional)
ATEX CONFIGURATION
• ATEX certification for internal Zone 1 with nitrogen inertization and external Zone 2 (optional).
Vacuum overpressure
PHARMA-MEK | OPENABLE
VESSEL
turboemulsifiers suitable for processing liquid and creamy products.
• Fixed vessel with openable lid
• Parts in direct contact with product in AISI 316 stainless steel
DUAL TECHNOLOGY
• Either internal or external recirculation or a combination of both.
TEMPERATURE MANAGEMENT
• Vessel with double jacket filled with water/thermic fluids for heating and cooling
• Smart temperature control system (patented) for temperature curve design
• Possibility to connect thermoregulation unit (optional)”
VACUUM
• Vacuum circuit with visual passage and liquid ring pump
EQUIPMENT OF THE VESSEL
• Funnel on the lid for auxiliary substances loading
• Sight-port equipped with glass-wiper and light-port with momentary light on the lid
• Tri-clamp connections and diaphragm valves on lid
MIXER
• Bi-planetary or slow coaxial mixing system (counter-rotating)
• Mixing blade with optimized profile for the vertical movement of product, including PTFE scrapers
• Variable speed of the Mixer through inverter TURBINE
• Homogenizing turbine - rotor/stator typeat the bottom of the vessel or external
• Variable speed of the turbine through inverter
RANGE
300-5000 litres
VESSEL UNLOADING
• Piston valve for the product unloading, placed at the bottom of the vessel
SUPPORTING STRUCTURE
• AISI 304 stainless steel supporting structure with anti-vibration/self-levelling and adjustable support feet
OPERATOR PANEL
• Touch screen 12’’ operator panel with Siemens PLC
• Digital visualization of the process parameters
• Function for the continuous recording of process parameters: trends and datalogger (D-SCRIBA)
• CFR Part 11, Active Directory and validation package (optional)
ATEX CONFIGURATION
• ATEX certification for internal Zone 1 with nitrogen inertization and external Zone 2 (optional).
Vacuum overpressure PHARMA-FIX | FIXED LID & VESSEL
Vacuum turboemulsifiers suitable for processing liquid and creamy products.
VESSEL
• Fixed vessel with fixed lid
• Parts in direct contact with product in AISI 316 stainless steel
DUAL TECHNOLOGY
• Either internal or external recirculation or a combination of both TEMPERATURE MANAGEMENT
• Vessel with double jacket filled with water/thermic fluids for heating and cooling
• Smart temperature control system (patented) for temperature curve design
• Possibility to connect thermoregulation unit (optional)
VACUUM
• Vacuum circuit with visual passage and liquid ring pump EQUIPMENT OF THE VESSEL
• Funnel on the lid for auxiliary substances loading
• Sight-port equipped with glass-wiper and light-port with momentary light on the lid
• Tri-clamp connections and diaphragm valves on lid
MIXER
• Bi-planetary or slow coaxial mixing system (counter-rotating)
• Mixing blade with optimized profile for the vertical movement of product, including PTFE scrapers
• Variable speed of the Mixer through inverter
TURBINE
• Homogenizing turbine - rotor/stator typeat the bottom of the vessel or external
• Variable speed of the turbine through inverter
RANGE
25-10000 litres
VESSEL UNLOADING
• Piston valve for the product unloading, placed at the bottom of the vessel
SUPPORTING STRUCTURE
• AISI 304 stainless steel supporting structure with anti-vibration/self-levelling and adjustable support feet
OPERATOR PANEL
• Touch screen 12’’ operator panel with Siemens PLC
• Digital visualization of the process parameters
• Function for the continuous recording of process parameters: trends and datalogger (D-SCRIBA)
• CFR Part 11, Active Directory and validation package (optional)
ATEX CONFIGURATION
• ATEX certification for internal Zone 1 with nitrogen inertization and external Zone 2 (optional).
Vacuum
Atmospheric pressure
MIXER & MELTER
Melters and mixers originally designed as machines for the oil phase preparation, when equipped with an adequate mixing system or turbine are turned into real units for products that do not require vacuum and pressure processing.
VESSEL
• Vessel with parts in direct contact with product in AISI 316L stainless steel
• Vessel with double jacket filled with water/thermic fluids (or single wall)
• Lid in two parts with one openable side
TEMPERATURE MANAGEMENT
• Thermoregulation of the product MIXER
• Vessel can be equipped with slow mixer anchor-shaped, fast mixer helix+cowless and/or turbine on the bottom
VESSEL UNLOADING
• Inclined bottom with a side-discharging valve
• Conical bottom with central discharging valve (optional)
STRUCTURE AND OPERATOR PANEL
• Supporting frame on wheels or on feet.
• Control panel Siemens fixed to the frame
• Batch management, CFR Part 11, Active Directory and validation package (optional)
Turnkey solutions
We control every aspect of the design and production of our products, helping our customers to choose the solution best suited to their needs.
We can provide you a complete laboratory for the production of cosmetic products, optimizing space, consumption and production costs.
WE MEET YOUR NEEDS
We realize platforms with access ladders and pallets loading/unloading bays, completely made of stainless steel AISI 304, that can support vacuum turboemulsifiers, mixers and melters through a single control panel that can control all the units. We can supply steam generators, chiller units and piping for connecting the utilities to the machineries and provide a complete turnkey solution to our customers.
Cleaning systems
SEMI-AUTOMATIC CIP
Standalone or integrated system to manage the machine washing in a semiautomatic mode by setting an easy CIP program.
• High pressure recirculation pump
• Automatic valves for water recirculation or discharge
• Flexible pipe to connect mixer discharge with pump inlet
• 300 lt. stainless steel tank with detergents manual addition (optional)
• Conductivity sensor (optional)
Cleaning systems FULLY AUTOMATIC CIP
Standalone fully automatic CIP fixed system to manage the washing in a fully automatic mode.
• Main skid to be located in technical room
• Up to n°3 dosing pumps for detergents
• Up to n°2 water storage vessels with self-cleaning
• Steam or hot water exchanger for water heating
• Sanitization, sterilization and drying modules (optional)
• Possibility to execute riboflavin test on Dumek equipment (optional)
