Marchesini Group_Laboratory

Packaging solutions

inspired by the extraordinary

We at Marchesini Group are proud leaders in manufacturing and integrating complete lines since 1974.

phases for pharmaceutical companies and in this context the equipment available to laboratories and research centres is of particular importance. Another fundamental aspect is to study how to optimize the production processes. The Marchesini Group combines the proven experience of Dott. BONAPACE, CMP Pharma and Dumek into the manufacturing of machines designed for Laboratory and Small scale production Batches for the Pharmaceutical industry.

Capsule filling solutions, Inspection Machines, Blister solutions, Tablet press, Liquid filling machines, Turboemulsifier, are only few examples of the deep machine portfolio available.

Keypoint

Highest performance of any kind of process or control in pilot scale lab, small and medium production

Flexibility in production processes

Updated solutions for the inspection of ampoules, vials, cartridges and prefilled syringes

User Friendly machines

Capsule filling IN-CAP SE

Automatic capsule filling machine with dosing devices for powders, pellets, single tablets, mini-tablets, capsule in capsule, liquids.

• Suitable to handle all capsule sizes 000-00el-00-0el-0-1el-1-2el-2-3-4-5 and all DBCaps

• Independent station or double or triple combination

• DUST TIGHT and IP 55 version also available

• Process area completely separated from technical area

Video

OUTPUT

Up to 3.000 caps / h

MACHINE SIZE

mm 1000 x 950 x 1650 h

Capsule filling IN-CAP XL

Featured Model IN-CAP XL

The smallest automatic capsule filling machine.

• More than over 20 filling combinations

• Design in according to the GMP guidelines

• Bench top version

to 3.000 caps / h

HIGH CONTAINMENT SOLUTION

Featured Model HIGH CONTAINMENT SOLUTION

• Machine IP65 version, completely washable

• Control panel remotely installed

• Solution for all containment applications

3.000 caps / h

Capsule sealing and banding BD-3000

Automatic, bench top, capsule sealing machine (by banding the two capsules portions). Ideal to work with our automatic capsule filling machine IN-CAP with liquid station.

• For handling all capsule sizes from 00 till 4

• Production up to 3.000 gelatin or HPMC capsules / h

OUTPUT

Up to 3.000 caps / h

MACHINE SIZE

mm 850 x 610 x 510 h

Semi-automatic capsule filling and orienting

RK-15

Featured Model RK-15

The RK-15 and KAP-300 are a complete system to open, fill and close empty hard gelatine capsules already oriented on a 300 hole filling plate.

• Easy to use

• Complete system

• Vibration system included

• Easy to clean

• Handling capsule sizes 00-0-0el-1-2-3-4

KAP-300 KAP-100

Featured Models KAP-300 + KAP-100

OUTPUT

300 caps / cycle

DIMENSIONS

OUTPUT

300 caps / cycle

RK-15 mm 560 x 350 x 500 h

KAP-300 mm 350 x 450 x 400 h KAP-300

OUTPUT

100 caps / cycle

MACHINE SIZE

mm 330 x 440 x 480 h

The smallest solution for capsule filling and orienting

Tablet press

CPR-6 SE

CPR-6 SE is the new single punch tablet press machine designed for pharmacies, hospitals, universities and also R&D centres.

• Max force 5 t

• Solution for formulation development phase

• Medium and high containment (isolator) solution

• Equipped by gravity feeder

• It can be equipped also with multi-punch

• Standard punches type euro B or D / TSM

• Dedicated software for supporting analysis of the data

• Instrumented version available upon request

• Design in according to the GMP guidelines

Video

OUTPUT

Up to 3.600 tabs / h

MACHINE SIZE

mm 602 x 641 x 1737 h

Tablet press

CPR-18 SE

Rotary tablet press machine for R&D applications, clinical testing and small production batches. Digital parameter regulation enhances its efficiency and accuracy.

• Three different turrets available

• Medium and high containment (isolator) solutions

• Max Compression force 60 kN

• Standard punches type euro B or D / TSM

• Dedicated software for supporting analysis of the data

• DUST TIGHT and IP 55 version also available

OUTPUT

Up to 18.000 tabs / h

MACHINE SIZE

mm 700 x 700 x 1800 h

Tablet press

CPR-22

Featured Model CPR-22

Rotative tablet press, single or double layer, from powders or granules.

Ideal for pharmaceutical and nutraceutical industries.

• Standard punches type euro B or D / TSM

• Dedicated software for supporting analysis of the data

• DUST TIGHT and IP 55 version also available

• Medium and high containment (isolator) solution available

• 3 different discharge chute available (production, sampling discarded, )

• Max Compression force 80 kN

Video

OUTPUT

Up to 36.000 tabs / h

MACHINE SIZE

mm 950 x 950 x 2060 h

Tablet press

HIGH CONTAINMENT SOLUTION

Rotary tablet press machine for R&D applications, clinical testing and small production batches. Digital parameter regulation enhances its efficiency and accuracy.

• Three different turrets available

• Medium and high containment (isolator) solutions

• Max Compression force 60 kN

• Standard punches type euro B or D / TSM

• Dedicated software for supporting analysis of the data

• DUST TIGHT and IP 55 version also available

SUPPOSITORIES & OVULES

Suppository/ovule line

BP-2 + BP-3 + CU-1

Featured Models BP-2 + BP-3 + CU-1

The smaller suppository/ovule line suitable to process up to 3.600 shells / h.

• Dosing range up to 3.5cc (increments of 0.10cc)

• Equipped with Ink-Jet coding upon request

• Ideal for small batches

• Separated units suitable to avoid any complete stop

Sealing, coding and cutting unit

OUTPUT

Up to 3.600 shells / h

MACHINE SIZE

BP-2 mm 1600 x 700 x 800 h

BP-3 mm 1380 x 550 x 370 h

CU-1 mm 850 x 900 x 1530 h

SUPPOSITORIES & OVULES

Suppository/ovule line

BP-10 + BP-11 + CU-4

Featured Models BP-10 + BP-11 + CU-4

BP-11 Sealing, coding and cutting unit

Filling unit

The larger suppository/ovule line suitable to process up to 6.000 shells / h.

• 25l jacketed hopper with water circulation

• 2Dosing range up to 3.5cc (increments of 0.10cc)

OUTPUT

Up to 6.000 shells / h

MACHINE SIZE

BP-10 mm 1800 x 700 x 800 h

BP-11 mm 1380 x 550 x 370 h

CU-4 mm 2550 x 900 x 1300 h

• 2Equipped with integrated Thermic Coding

• 2The temperature can be set from 1 5°c up to 25°c

SUPPOSITORIES & OVULES

Suppository preparation and transfer system

TRANSFER SYSTEM & MELTING VESSEL

Featured Models BP-11 + CU-4 + BP-10 + HEATED TRANSFER PIPING + MELTING VESSEL + HEATED PUMP

Heated transfer piping

MELTING VESSEL + HEATED PUMP

• Melting Vessel of different capacities equipped with heating and cooling phase

• Heated transfer pump

+ CU-4 + BP-11

• Different solutions for preparation and transfer mass

• Heated piping till filling unit hopper

SUPPOSITORIES & OVULES

Suppository coding

SUPPOSITORY CODING SHELLS

Coding Solutions EMBOSSING + THERMIC + INK-JET

EMBOSSING THERMIC

Different solution for shells coding: Embossing - Thermic Coding - Ink-Jet. INK-JET

• Capacities: from 0.60 cc up to 3.50 cc

Suppositories and ovules thermoforming BPS-210

Thermoforming machine for empty suppository/ovule shells.

• Type film PVC-PVC + PE-PVC + PVDC + PE

• Thickness 130 or 150 µm

OUTPUT

Up to 21.600 shells / h

MACHINE SIZE

mm 3600 x 1050 x 1940 h

SUPPOSITORIES & OVULES

Shells

SUPPOSITORY & OVULE SHELLS

Capacity Range SUPPOSITORY PEEL-OFF/TEAR-OFF SHELLS - OVULE PEEL-OFF/TEAR-OFF SHELLS

SUPPOSITORY TEAR-OFF SHELLS

SHELLS

Manufactured in 2 different materials: PVC or PVC/PE. Completely white with a double opening option: tear-off or peel-off. The thickness can be 127 µm (±10%) or 147 µm (±10%) and we can print them also on both sides and with 2 different colors.

Semi-automatic blistering machine 3X PACK

Featured Model 3X PACK

The three station blistering machine, which is thermoforming, sealing, coding and cutting blisters in PVC/ALU and ALU/ALU.

• Temperature controller Electronic, with dedicated sensor

• Three stations

• AISI304 stainless steel and anodized aluminium

• 7” color touchscreen display

BLISTER MATETRIALS

PVC/ALU - ALU/ALU

MACHINE SIZE

mm 870 x 750 x h870

Automatic blistering machine B-PACK

Featured Model B-PACK

The optimal compact solution for blister packaging of solid products, designed to provide maximum flexibility and quick format change, simplifying the production process.

• Containers should be equipped with break flow shovels

• AISI 304 stainless steel and anodized aluminium

BLISTER MATETRIALS

MACHINE SIZE

mm 2700 x 800 x h 1750

• V, BIN and BI-CONE shapes available in different capacities

• Packaged products: capsules, tablets, medical devices and liquid

Semi-automatic deblistering machine

The auxiliary equipment of Blister Machine, it can empties tablets and capsules from the rejected blister packs.

• Operating temperature: 15/25 C°

• Weight: 75 Kg

BLISTER MATETRIALS

PVC/ALU - ALU/ALU

MACHINE SIZE

mm 525 x 725 x 500 h

Check weigher

CW-70

Featured Model CW-70

Automatic device for weight control of capsules, tablets and softgel.

• Weight range: 0 – 100 g

• Graduation 0.2 mg

• Capsules size from 000 to 5

• Tablets from 2 mm till 25 mm

OUTPUT

Up to 7.000 pcs / h

MACHINE SIZE

mm 700 x 700 x 1200 h

Powder mixer

Multi use mixer suitable for pharmacies, pharmaceutical laboratories, etc.

• Containers should be equipped with break flow shovels

• V, BIN and BI-CONE shapes available in different capacities

OUTPUT max 12 liters

MACHINE SIZE

mm 870 x 480 x 540 h

Counting ZERAH

Featured Model ZERAH

This universal bench top counting machine delivers an exact dosage of tablets, capsules, soft capsules or most known dosage forms.

• For medium size batches

• Up to 40.000 counts/hour

• 7” color touchscreen

• Class IP-64

OUTPUT up to 40.000 pieces / h

MACHINE SIZE

mm 400 x 400 x 550 h

Counting

Automatic counting machine designed on two channels for counting and filling bottles with tablets, coated tablets, hard & soft gelatine capsules.

• Design in according to the GMP guidelines

• 7” HMI color touch screen

• Bottle height from 60 to 215 mm

• Noise level not exceeding 80 dB(A)

OUTPUT

57.000 pieces / h

MACHINE SIZE

mm 750 x 950 x 1800 h

Packing in heat sealing bag

Featured Model SBP-5

Automatic sachet machine (4 sealed sides) for filling Powders, Granules, Liquids, Creams or Solids.

• Quick and simple installation

• Dry air, non-condensing, filtered 5 microns and oil-free

• Blisters – sticks – sachets –tubes – suppositories

• Ensuring 100% test reproducibility

OUTPUT

Up to 4.000 sachets / h

MACHINE SIZE

mm 1400 x 800 x 1700 h

Leak test equipment

B-LEAK

Featured Model B-LEAK

B-LEAK is a device designed to assess the seal integrity of blister packs or other packaging with methylene blue visual inspection under vacuum.

• Quick and simple installation

• Dry air, non-condensing, filtered 5 microns and oil-free

CHAMBER SIZE

Ø 250 x 200 mm (internal)

MACHINE SIZE

mm 310 x 350 x 250 h

• Blisters – sticks – sachets – tubes –suppositories

• Ensuring 100% test reproducibility

Syringes filling and stoppering FCS-1

Model FCS-1

The filling and stoppering machine for disposable syringes, designed and built in conformity with cGMP standards.

• Syringe measurement: Ø min 6,75 mm (0.5 ml) / Ø max 32 mm (50 ml)

• Automatic selection of rubber stoppers

• Automatic syringe unloading

OUTPUT

Up to 1.000 syringes / h

• Dosing by stainless steel dosing pump, rotating piston type or peristaltic pump

• Inner gas flushing during filling

• Laminar flow

Vials filling and stoppering FCM-1

Featured Model FCM-1

The filling and closing machine for vials, designed and built in compliance with the cGMP standards.

• Vial diameters: Ø min 8 mm / Ø max 55 mm

• Automatic loading of bottles

• Automatic dosage adjustment

OUTPUT

Up to 1.000 vials / h

• Ideal for small batches

• Nitrogen flushing before or during filling

• Laminar flow

Optical bench equipment with glass lens CMP1

CMP1 is the QC equipment for the optical inspection of ampoules, vials, cartridges and prefilled syringes.

It is possible to decide the kind of light to be used (bottom light or back light) and the rotation speed.

The operator places the container on the customized base and can adjust the spinning speed depending on the kind of product.

APPLICATION

• Ampoules, vials, cartridges and prefilled syringes

• Capacity: from 1 ml to 50 ml

• Injectable liquids

INSPECTIONS

• Extraneous reflecting and no reflecting particles

• Fibers, glass

Optical bench equipment with camera

CMP1-E

CMP1-E is the QC equipment for the optical inspection by camera of ampoules, vials, cartridges and prefilled syringes. It is possible to decide the kind of light to be used (bottom light or back light) and the rotation speed. The result of the inspection is automatically shown on the monitor by the system.

CMP1-E is compliant with CFR21 part11 norms.

APPLICATION

• Ampoules, vials, cartridges and prefilled syringes

• Capacity: from 1 ml to 50 ml

• Injectable liquids

INSPECTIONS

• Extraneous reflecting and no reflecting particles

• Fibers, glass

Bench for leak test control by HVLD

iLT is the QC equipment for the leak test control of ampoules, vials, cartridges and syringes filled with liquid products.

It is possible to adjust the position of theelectrode (height and depth) depending on containers’ format. iLT is equipped with a brushless motor to check 360 degrees the containers during the control. iLT is compliant with CFR 21 part11 norms.

APPLICATION

• Ampoules, vials, cartridges and prefilled syringes

• Capacity: from 1 ml to 30 ml

• Injectable liquids

STANDARD INSPECTIONS

• Hairline fissures and pinholes

• Leaking ampoule neck tips

Bench for leak test control for plastic strips

iLT-S is the QC equipment for the leak test control of plastic ampoules in strips. Using HVLD (high voltage leak detection) system it checks possible leakages on the neck and bottom sealing area of plastic strips.

iLT-S HMI is compliant with CFR21 part 11 norms.

APPLICATION

• Plastic ampoules in strips

• Height: from 50 mm to 120 mm

STANDARD INSPECTIONS

• Hairline fissures and pinholes

• Leaking on neck and sealing area

Leak test bench for oxygen headspace system for lyo and powder products control O2B

The oxygen leak test bench O2B has been designed to check the integrity of the containers. The control system is based onTDLAS technology. O2B is compliant with CFR21 part11 norms.

APPLICATION

• Ampoules and vials

• Capacity: from 1 ml to 100 ml

• Lyo and powder products

STANDARD INSPECTIONS

• Leak test control

Vacuum turboemulsifiers

TURBO-MEK LAB SERIES

Featured Model TURBO-MEK 10

Vacuum turboemulsifiers suitable for processing liquid and creamy products for laboratories, pilot plants and very small-scale productions.

VESSEL

• Lifting lid with diaphragm valves

• Tilting vessel

• Parts in contact with product made in AISI 316L stainless steel

TEMPERATURE MANAGEMENT

• Vessel equipped with jacket for heating by electric resistances and cooling

• Integrated melter (option)

VACUUM

• Vacuum circuit

MIXER

• Slow coaxial mixer with counter-rotating blades movement and speed regulation through inverter

TURBINE

• Turbine on the bottom of the vessel with speed regulation through inverter

SUPPORTING STRUCTURE

• Base entirely realized in AISI 304 stainless steel

OPERATOR PANEL

• Touch screen 12’’ operator panel with Siemens PLC

• Digital visualization of process parameters

• Function for the continuous recording of process parameters: trends and datalogger (D-SCRIBA)

• CFR Part 11, Active Directory and validation package (optional)

RANGE

3-5-10-15 litres

CUSTOMIZED

Capsule filling IN-CAP TRIPLE DOSING

Featured Model IN-CAP TRIPLE DOSING

Up to three different products into one capsule.

• Suitable to handle all capsule sizes

000-00el-00-0el-0-1el-1-2el-2-3-4-5 and all DBCaps

• Independent station or double or triple combination

OUTPUT

Up to 3.000 caps / h

MACHINE SIZE

mm 700 x 700 x 950 h

• Process area completely separated from technical area

• DUST TIGHT and IP 55 version also available

Capsule filling IN-CAP DPD

Featured Model IN-CAP DPD

Double powder dosator.

• Suitable to handle all capsule sizes 000-00el-00-0el-0-1el-1-2el-2-3-4-5 and all DBCaps

• Independent station or double or triple combination

• Process area completely separated from technical area

• DUST TIGHT and IP 55 version also available

Tablet press

CPR-22 ATEX & DUST TIGHT

Rotative tablet press, single or double layer, from powders or granules. Ideal for pharmaceutical and nutraceutical industries.

• Standard punches type euro B or D / TSM

• Dedicated software for supporting analysis of the data

• DUST TIGHT and IP 55 version also available

OUTPUT

Up to 36.000 tabs / h

MACHINE SIZE

mm 950 x 950 x 2060 h

• Medium and high containment (isolator) solution available

• 3 different discharge chute available (production, sampling, discarded, )

• Max Compression force 80 kN

CUSTOMIZED

Capsule filling IN-CAP SE ATEX

Featured Model IN-CAP SE ATEX

Automatic capsule filling machine with dosing devices for powders, pellets, single tablets, mini-tablets, capsule in capsule, liquids.

• Suitable to handle all capsule sizes

000-00el-00-0el-0-1el-1-2el-2-3-4-5 and all DBCaps

• Independent station or double or triple combination

OUTPUT

Up to 3.000 caps / h

MACHINE SIZE

mm 1000 x 950 x 1650 h

• DUST TIGHT and IP 55 version also available

• Process area completely separated from technical area

The technical specifications given in this catalogue are subject to change without prior notice or liability.

Size range may vary in accordance with the different applications.

The Marchesini Group constantly updates its products to meet market needs.