S o l u t i o n s fo r c o s m et i c p a c ka g i n g
With 50 years’ experience in the packaging industry, Marchesini Group o ers a complete range of machines for the cosmetics industry, designed and tailor-made to each client’s individual specifications.
Group Beauty is a leading company in producing complete lines and machines covering the entire packaging process for the cosmetic industry.
The solutions available include machines for processing creams, filling, capping and sealing jars, tubes, mascaras, lip-glosses, lipsticks, sachets and many other products, as well as cutting-edge automatic cartoners, wrappers and labelling machines. We also provide sterile solutions for dermo-cosmetic products and thermoforming applications for the personal care industry.
With the launch of the company’s dedicated Beauty Division, Marchesini Group is fast becoming a reference point in the rapidly growing cosmetics and personal care packaging market both in Italy and abroad.
Now that the Group has also added the extraordinary expertise of brands such as Axomatic, Cosmatic, Dumek, Rejves Machinery, Vibrotech and V2 engineering, the Group solutions have never been so complete.
We provide a complete range of machines for the entire cosmetic packaging process.
Compact-sized machines take up minimum space while maintaining e cient output.
Customer Care Service is guaranteed for the entire liftetime of the machine.
Our machines handle even the most delicate product with care.
Accessible and ergonomically designed machines ensure a positive operator experience in terms of machine management, inspection and service. Skilled sta and constant investment in R&D personalise your project and find the machine solution to suit your needs.
Fast and simple changeover
o ers great flexibility in adapting product size and shape in our machines.
We satisfy the requirements of cosmetics customers rapidly and e ciently.
Featured Model TURBO-MEK 10
Vacuum turboemulsifiers suitable for processing liquid and creamy products for laboratories, pilot plants and very small-scale productions.
• Lifting lid.
• Tilting vessel.
• Vessel insulating jacket.
• Vessel equipped with jacket for heating by electric resistances and cooling.
• Integrated melter (option).
• Vacuum circuit.
• Slow mixer with counter-rotating movement having a speed regulated by inverter.
• Turbine positioned on the vessel bottom having a speed regulated by inverter.
• Base entirely realized in AISI 304 stainless steel.
• 12” Touchscreen.
RANGE
3 - 5 - 10 - 15 litres
Featured Model AXOBLADE 5
Turboemulsifiers model “AXOBLADE” especially designed to produce stable emulsions, creams, gels, balms, lotions, and make-up all with extremely small particles for laboratories and small-scale productions.
• Special mixing system “ALL IN ONE”
• Fast homogenizer by BLADES adj. speed from 300 up to 3000 RPM.
• Special anchor for slow mixing with adj. speed from 5 up to 15 RPM.
• Special mechanical seals to avoid air in the product.
• Perfect temperature control.
• Vacuum efficacy.
• Easy cleaning.
• Hydraulic lifting of the cover.
• Vessel tilting up to 95 degree.
• Small hopper for additive, perfumes.
• Observation window with screen and lamp.
• Removable spout on the vessel for product conveying when tilting.
• All parts coming into product contact are realized in stainless steel AISI 316L mirror polished.
• Control panel with multi-coloured touch screen of 15”, suitable for Industry 4.0.
• Possibility to record recipes.
• Ethernet connection for remote assistance.
• Optional available on request: CIP system, steam heating, etc..
• Full Atex version (option).
RANGE
5 - 300 litres with intermediate capacities
Featured Model AXOMIX 10
Turboemulsifiers especially designed to produce stable emulsions, creams, milk, gels, balms, lotions, and toothpastes all with extremely small particles for laboratories and small-scale productions.
• Machine frame in stainless steel washable and sanitisable.
• All parts coming into product contact are made in stainless steel AISI 304L mirror polished (Inox 316L as optional).
• Optimum mixing system for raw materials with counter-rotating blades and easily removable scrapers.
• Turbine high rotation speed with different geometries and different applications (speed up to 3000 rpm).
• Special Mechanical sealing gaskets for vacum guarantee.
• Water ring vacum pump with digital sensor.
• Perfect temperature control of the product.
• Heating system by electrical resistances (or by steam as optional).
• Hydraulic lifting of the cover.
• Manual hand wheel for vessel tilting (only 5-10 liters).
• Small hopper for additive, perfume, essences etc.
• Removable spout on the vessel for easy product discharge.
• Manual or automatic product loading and unloading valves on the bottom.
• Optional available on request: load cell, CIP LIGHT system, over pressur, etc.
• Control panel with touch screen of 10”, suitable for lndustry 4.0, possibility to record recipes.
• It is also possible to configure the machine for CFR1 - SCADA - PED certification.
• Full Atex machine version under request (optional).
RANGE 3 - 50 litres with intermediate capacities
FILLING RANGE
• 2 - 2500 ml - pneumatic version also available.
• Wi-fi remote control with a dedicated APP.
FILLING RANGE
• 10 - 1100 ml with all the intermediate capacities.
• High dosage accuracy.
FEATURES
• Manual machine without electricity or compressed air.
• Max. tube diameter: 42 mm.
FEATURES
• Codes 4 tubes simultaneously for production cycle
• Max. diameter: 50 mm (coding option).
FEATURES
• Hot air sealing device for plastic and laminated tubes.
• Max. tube diameter: 50 mm coding and trimming station.
FEATURES
• Suitable to check the fitting of the stick in the packaging.
• Equipped with a disk for one size of packaging.
FEATURES
• Laboratory equipment suitable to the production of lipstick samples.
FEATURES
• Labo unit for filling cosmetic products up to 130°C.
• Minimum dosing 0,2 ml and maximum dosing unlimited.
• The dosage is constan, accuracy +/- 0,5%.
• One filling nozzle with manual adjustable height.
• The level is kept constant through a bin fed by a pump.
• Manufacturing in Anticorodal material.
• Full electric operation (not pneumatic).
Featured Model TURBO-MEK 2000
Vacuum turboemulsifiers suitable for processing liquid and creamy products for large scale productions.
• Lifting lid.
• Tilting vessel (option, up to 3000 litres).
• Base entirely realized in AISI 304 stainless steel.
• Parts in direct contact with product in AISI 316 stainless steel (optional).
• Vessel equipped with jacket for heating and cooling.
• Electric or steam vessel heating system.
• Vessel insulating jacket.
• Turbine positioned on the vessel bottom having a speed regulated by inverter.
• Slow mixer with counter-rotating movement having a speed regulated by inverter.
• Vacuum circuit.
• 12” Touchscreen.
• CIP and SIP systems with possible storage tanks.
• Staircases and mezzanine in AISI 304 stainless steel.
• Product recirculation line with 2 stage turbine system (option).
• Slow mixer with double-planetary blades (option).
• Vessel emptying by pressure (option).
• Set up for inside vessel washing (option).
• Ancillary melters (option).
• Full Atex certification (option).
RANGE
25 - 10000 litres with intermediate capacities
Featured Model MELTER 50
Melter and Mixer equipped with additional homogenizer conceived originally as machines for the preparation and heating of water or oil phases, when equipped with an adequate mixing system are turned into real preparation unit for products that do not require vacuum processing.
• Stainless steel vessel.
• Parts in direct contact with product in AISI 316 stainless steel (optional).
• Vessel with inner jacket filled with water/thermic fluids (or single wall).
• Outer insulating jacket.
• Lid in two parts with one openable side.
• Thermoregulation of the product.
• Vessel can be equipped with: slow stirrer anchor shaped and/or fast mixer helix+Cowles or turbine on the bottom.
• Inclined bottom with a side-discharging valve.
• Control panel fixed to the vessel.
• Supporting frame on wheels or on feet.
RANGE 10-5000 litres
Featured Model AXOMIX 500
The Axomix turboemulsifier is especially designed to produce stable emulsions, creams, milk, gels, balms, lotions, ointments and toothpastes, all with extremely small particles for the cosmetic, chemical and food industries.
• Machine body covers and electrical cabinet completely made in Stainless Steel AISI 304L with proper glazing type “Scotch Brite” TM.
• Manual Piston Suction/Discharge centrally positioned on the bottom of the mixer.
• Fast mixing electronically adjusted by inverter.
• Ethernet port to have remote assistance and diagnose any software problem.
• Hydraulic lifting and lowering of the cover and of the vessel.
• Heating system by thermoregulated heating elements positioned in separated tank.
• Vacuum system: powerful “Liquid Ring” vacuum pump, equipped with solenoid safety valve on the water inlet.
• CIP system by spray balls.
• Check-Weigher.
• Technologically advanced HMI, with Ethernet port to download the main machine process data and record of recipes.
• New generation PLC and advanced T&S, with Ethernet connection and USB port, for remote assistance and in compliance with Industry 4.0 .
• External product recirculation (optional).
RANGE
100 – 10000 litres
Accessories for vacuum turboemulsifiers, useful to complete the production process and available in different solutions for mixing, dispersion or storage.
• Machine body covers completely made in Stainless Steel AISI 304L mirror polish finished (inner and outer).
• Expansion hopper for the compensation of the oil volume during the heating phase.
• Temperature controlled by a thermoregulator and probe positioned directly on the base of the tank for an accurate reading of the real temperature of the product.
• Cover divided in two parts to better control the process.
• Easy oil discharge for machine maintenance.
RANGE
20 - 5000 litres with intermediate capacities
Model TRESOR 1000
• Its versatility and ease of changeover enable it to handle a wide range of bottle sizes.
• High production rates.
• It is suitable for products with unfavorable barycenters.
OUTPUT
Up to 600 pcm
Tracks: 1
Position: vertical axis
PRODUCT RANGE
Product diameter: 15mm - 200mm
Product height: 35mm - 400mm
Tresor mechanical feeding system is designed primarily for feeding bottles of all sizes. It consists of circular unscrambler and linear belt conveyor.
• Estimated size changeover in 15 minutes.
• Possibility of integration: inkjet printing station, cleaning station.
Vibroflex TPR is a flexible feeding system for handling products equipped with a robot, vision system, vibrating hopper, and vibrating plate that can process multiple products such as bottles, brushes and caps, and stems of all kinds.
• The hopper doses the products on the plate and is designed not to overload the vibrating platform, which operates the product handling.
• The vision system processes the images captured by the camera and send the coordinates of the pickable products to the robot.
• The robot pick up the products and deposit them oriented toward the destination. The station is prepared to accommodate different types of robots (anthropomorphic, SCARA, Delta) and from different producers.
• It is suitable for products with unfavorable barycenters.
• Handling of delicate products sensitive to scratches, possibility of distinction by internal details, and possibility of discarding nonconforming products.
• The system features ultrarapid format changeover managed by software.
• Possibility of inserting caps or brushes directly on already filled bottles.
• Possibility of using multiple stations to increase production rates.
Up to 30 pcm deposit in pre-filled bottle
Up to 40 pcm deposit on accumulation guide
Up to 50 pcm double pick-up with deposit on accumulation guide
Product diameter: 10mm - 100mm
Product height: 10mm - 150mm
Vega is a robotic feeding system for handling tray products such as dispensers, caps, bottles or other products in both plastic and glass.
• The operator manually loads full trays and the trays are unloaded and collected outside the system.
• Dedicated software processes the images captured by the camera and sends the robot the coordinates of the products that can be picked from the tray.
Up to 40-60 ppm
Tracks: 1
Position: variable depending on the product
PRODUCT RANGE
Product diameter: 20mm - 120mm
Product height: 20mm - 120mm
• Radial orientation of products.
• Bottles can be deposited on a conveyor belt or in godets.
• Caps can be deposited directly into the filled bottle.
• The station is designed to accommodate 2 Scara robots.
Prism 60 is a robotic feeding system for handling bulk products. It can process different product types such as bottles, jars, tubes, caps, brushes, flexible and delicate packaging products in different materials, excluding glass objects.
• The system consists of a rotating sorting disc, a belt (or vibrating) hopper that doses the products onto the rotating disc, a vision system that detects the products to be picked, and a Delta-type robot that picks up the products and deposits them at the outlet.
OUTPUT
Up to 60 pcm
Tracks: 1
Position: variable depending on product
PRODUCT RANGE
Product diameter: 20mm - 120mm
Product height: 20mm - 250mm
• High efficiency: all products loaded on the sorting disc are brought to the exit without recycling with secondary systems.
• Gentle product handling: the system avoids repetitive strain on the products and thus damage to them. It is therefore particularly suitable for delicate cosmetic packaging.
• Functional design and compact footprint.
• Format changeover time zero without mechanical parts for similar products.
• Robot gripper format changeover only for different product.
• Optional extras that can be integrated: deposit of products in godet and automatic emptying of products onto the disc.
Automatic intermittent motion rotary machine, for filling and capping glass or plastic jars with creams, gels or liquid products.
• Working star-wheel to transfer and position jars into the different machine stations.
• Touch screen control panel for machine management, with self-diagnosis and help functions.
• Brushless capping station with integrated torque control.
Up to 65 jars/min
PRODUCT RANGE
Jar diameter: 35 mm - 85 mm (100 mm option)
Cap size: 35 mm - 85 mm (100 mm option)
Filling range: 3 ml - 250 ml (500 ml option)
• Pick & Place for under cap plugs feeding and positioning.
• Welding/pouching system for under cap liner sealing.
• Manual or automatic jars/plugs/caps feeding system.
The machines of the Axo Series (models from 800 to 3600) are automatic filling and closing machines for metal, laminated and plastic tubes.
• Machine body covers, electrical cabinet completely made in Stainless Steel AISI 304L with easy access, to all machine devices.
• Automatic tube infeed from the magazine (option ergonomic jumbo loader) from model AXO1000.
• Accurate automatic tube print registration, by registration mark scanner.
• Diving Nozzle for bottom-up filling (130 mm stroke adjustable) for AXO 800 fix 70mm.
• Simple and Quick format changes and adjustment without tools.
OUTPUT
Up to 220 tubes/min
PRODUCT RANGE
• New generation PLC and advanced T&S, with Ethernet connection and USB port, for remote assistance and in compliance with Industry 4.0.
• Machine predisposed for simultaneously fitting of both closing heads, for plastic and metal tubes (option).
Metal tube diameter: 13.5 mm - 42 mm (50 mm option)
Plastic tube diameter: 13.5 mm - 50 mm (60 mm option)
Tube Length, cap included: 70 mm - 250 mm
Filling range: 3 ml - 250 ml (450 ml option)
Intermittent motion linear automatic machine for filling and sealing aluminium, polyethylene and laminate tubes.
• Linear balcony structure.
• Parts in contact with product made with SS 316 L.
• Servo adjustment of tube length for versatile machine configuration.
• Dedicated trolley available for wet parts changeover while still assembled.
OUTPUT
Up to 320 tubes/min
PRODUCT RANGE
Metal tube diameter: 11 mm - 40 mm
Plastic tube diameter: 11 mm - 50 mm
Tube length, cap included: 50 mm - 250 mm
Filling range: 3 ml - 350 ml
• Combined hot air and metal folding closing systems.
• Each machine movement is obtained by a dedicated servo motor.
• Quick and easy size parts changeover without use of tools.
• Touch screen control panel for machine management, with self-diagnosis and help functions.
Automatic sachet machine (4 sealed sides) for filling Powders, Granules, Liquids, Creams or Solids.
• The unit is equipped with a control panel (soft touch screen) incorporating a PLC controlling the various machine’s functions including:
sealing temperature, safety devices, length of bags, motor’s speed, cutting, centered printing, etc.
OUTPUT
Up to 4000 sachets/h
Stable bottles automatic linear filling and capping line for liquid and cream products.
• Machine frame completely realized in AISI 304L.
• Containers carriage conveyor belt with adjustable guides for containers feeding to the filling machine.
• Linear filling group with two or four dosing systems.
• Injector with adjustable stroke up to 160 mm, for a better filling from bottom.
• Anti-drop filling system.
• Filling systems by syringe for liquids of easy interchangeability.
OUTPUT
Up to 40 pieces/min
PRODUCT RANGE
Container diameter: 30 mm - 100 mm
Container height: 50 mm - 300 mm
• Parts in contact with the product in AISI 316L.
• Easy and tools-free disassembling of the dosing groups.
• Dock -station with trolley for easy changeover with a clean set of parts in contact with product.
• Conveyor belt interfaced between filling and capping machine, to allow the operator to feed manually the under-cap and cap.
• Outlet belt to which can be connected a labelling machine, ink jet or laser or a cartoning machine or simply a rotating table.
• Alphanumeric machine functions display touch&screen 10’’ suitable for Industry 4.0.
• Manual containers loading by the operator directly on the conveyor belt or by Inlet rotating table (option).
• Full Atex certification (option).
Alternate movement automatic filling and capping machine with transport wheel for stable and not stable bottles with pucks for liquid and cream products.
• Machine frame completely realized in AISI 304L.
• Manual loading from the operator, directly on the belt.
• Filling unit with volumetric dosing pump and linear movement by servo motors.
Up to 40 pieces/min
PRODUCT RANGE
Container diameter: 20 mm - 100 mm (110 mm option)
Container height: 40 mm - 285 mm (300 mm option)
• Filling nozzle with “No Drop System”.
• Diving nozzles for bottom-up filling (200 mm stroke adjustable) driven by servo motor.
• Depucker system for product unloading.
• Screwing unit driven by servo motor.
• Dosing system for liquids and thick products.
• Simple and quick format changes and adjustment without tools.
• Alphanumeric machine functions display touch&screen 10’’ suitable for Industry 4.0.
• Robotic cap pick and place (option).
• Full Atex certification (option).
• More optionals available on request.
Automatic filling and capping machine with transport wheel for stable and not stable bottles with pucks for perfumes and essences.
• Machine frame in stainless steel satin finish Scoth Brite.
• Machine mounted on height-adjustable antivibration feet.
• Useful front conveyor for bottle loading in pucks.
• Blowing/sucking bottle cleaning station before filling.
• Parts coming into product contact are realized in stainless steel AISI 316L.
• Double dosing system by syringes.
• Filling system with product levelling by vacum.
• Manual/Automatic insertion of pumps (optional).
• Vibrator feeding pumps with linear channel and Pick&Place (optional).
Up to 40 pieces/min
PRODUCT RANGE
Container diameter: 20 mm - 100 mm (110 mm option)
Container height: 40 mm - 285 mm (300 mm option)
• Manual/Automatic insertion of collar (optional).
• Vibrator feeding collars with linear channel (optional).
• Automatic collar insertion by pneumatic presser.
• Elevator for pumps or collars (optional).
• Cap screwer or pump presser “CRIMP LESS”.
• Bottle extractor from bushings by Depacker (optional).
• Ink-jet label maker or marker (optional).
• PLC and TOUCH&SCREEN display for machine control; among the functions:
1. Setting of recipes for each product.
2. Alarms.
3. Batch report.
4. Ethernet connection for remote assistance or data export.
• Machine functions display touch&screen 10’’ suitable for Industry 4.0.
• Full Atex version under special request (option).
Rotating filling and capping machine designed according to the highest technological standards to guarantee the maximum productivity and quality.
Operation logic controlled by a IPC provided with a colour liquid crystal 15’’ touch screen display.
Automatic pick up, insertion (with brush guiding device) and screwing system for caps with electronic torque control and parameters which can be set by display.
Dosing group with tri-clamp connections (hopper, filling valve housing, filling valve and nozzle) which can be transferred, still assembled, from the filling area to the washing and sterilization area by a suitable truck.
The dosing adjustment can be set:
• manually by acting on a micrometric screw connected to a digital indicator.
• automatically from display by means of a servo-motor.
OUTPUT
Up to 60 pieces/min
PRODUCT RANGE
Diameter: 10 mm - 30 mm
Lenght: up to 90 mm
Cap height: 20 mm - 50 mm
Filling capacity: 3 ml - 34 ml
OUTPUT
Conveying system of containers with:
• symmetrical shape: with standard size parts.
• irregular shape: in pucks with return conveyor, if any, for the empty pucks back to the load/ unload area.
Up to 60 pieces/min
PRODUCT RANGE
Container diameter: 10 mm - 30 mm
Container height: 50 mm - 120 mm
Filling range: 3 ml - 34 ml
Intermittent motion machine for filling and capping plastic and glass bottles in various formats and sizes.
• All the parts in contact with the product made of 316 L Stainless Steel.
• Compact-sized machine, with small footprint.
• Balcony construction for easy access, product visibility, maintenance and cleaning.
• Easy and fast tool-free changeover.
• Central starwheel, equipped with safety clutch, for bottle transport to different operating stations.
• Vibrating bowls positioned on the operator side for easy closure loading.
STANDARD
OUTPUT
Up to 50 pieces/min
PRODUCT RANGE
Filling range: 5 ml - 500 ml
Bottle diameter:
70 mm
Bottle height: 160 mm
CONTAINERS
OUTPUT
Up to 50 pieces/min
PRODUCT RANGE
Filling range: 5 ml - 20 ml
Bottle diameter: 70 mm
Bottle height: 160 mm
• One through tabletop conveyor for bottle inlet and outlet, with adjustable guides, allowing By-pass function (upon request).
• Possibility to install Peristaltic Pumps, Mass Flow Measuring Systems or Volumetric Piston Pumps.
• Possibility of partial filling or filling in one cycle.
• Different closing units available to handle a wide selection of closures, with one or more units fitted at the same time.
• Wide range of options available.
• Compliance: The machine can be supplied in ATEX version.
OUTPUT
Up to 50 pieces/min
PRODUCT RANGE
Filling range: 5 ml - 500 ml
Bottle diameter: 70 mm
Bottle height: 160 mm
OUTPUT
Up to 120 pieces/min
PRODUCT RANGE
Filling range: 1 ml - 3 ml
Bottle diameter: 10 mm
Bottle height: 55 mm
Whatever your closure needs, we’ve got you covered. Whether mechanical or hybrid our capping machines deliver 100% in performance, reliability, and efficiency.
• Rotary Capping Machines: Rejves Machinery’s capping machines are extremely flexible and versatile, capable of handling various styles of closures.
• Customizable Free-Standing Cappers: Our freestanding cappers are fully customizable to meet customer requirements, whether integrated into a new production line or an existing one.
OUTPUT
Up to 150 pieces/min
INDUSTRIES
Cosmetic
Nutraceutical
Personal Care
PRODUCT RANGE
Bottle diameter: 100 mm
Bottle height: 240 mm
CONTAINERS
• Versatile Container Handling: Our capping machines can handle different types of containers, from the smallest used in the cosmetic and pharmaceutical industries to the largest bottles for oil or detergents used in home care and industry.
• Closure Compatibility: Our machines can work with a wide range of closures, including dispenser pumps, atomizers, mini-triggers, and any type of screw caps, available in mechanical or hybrid versions.
• Compliance: The machine can be supplied in ATEX version.
Our Linear Monoblock combines fast changeovers and ease of use with high performances and flexibility.
• The filling section of the REJBLOCK can be enhanced with our latest technologies: Magnetic Flow Meters, Mass Flow Meters and servo controlled Volumetric Pistons.
• Capping Section: Can be configured depending on the required output speed and flexibility. The monobloc can be configured with one or two capping turrets.
• Compliance: The machine can be supplied in ATEX version.
REJBLOCK 360
OUTPUT
Up to 120 pieces/min
INDUSTRIES
Cosmetic
Nutraceutical
Personal Care
PRODUCT RANGE
Filling range: 30 ml - 1000 ml
Bottle diameter: 100 mm
Bottle height: 240 mm
CONTAINERS
Lipstick moulding machine SM 600 based on the silicone mould technology.
• Complete with 1 single melting tank (15 liters), with volumetric doser, directly connected with the lipstick machine.
OUTPUT
Up to 600 pieces/hour
DETAILS
Operator: 1
Silicone Moulds: 48
Cooling System: -15° C
• The technological working cycle includes the moulds heating, dosing, cooling up to -15° C by forced air circulation, pick and place and demoulding.
• 48 silicone moulds and 32 bushes for packaging.
• The whole operation cycle of the lipstick moulding machine SM 600 is controlled by Siemens PLC.
Automatic machine with direct filling into the package by top filling for lip balm.
• Dosing table at 864 positions.
• Cooling system by air.
• 120 liters melting tank, stand alone.
• Volumetric doser with 6 filling nozzles.
OUTPUT
Up to 4000 pieces/hour
DETAILS
Operator: 1
• Autoloader for bases.
• Autoloader for caps.
• Ink-jet system to print the code on the bottom of the package.
Automatic labelling machine suitable to apply one or two labels on oval, rectangular, round containers, vials and cylindric bottles.
• Orbital centering device for flat and oval formats.
• Automatic reel unwinder by means of independet motor.
• Stabilizing upper belt when labelling flat/oval products.
Up to 120 pieces/min
PRODUCT RANGE
Bottle height: 30 mm -250 mm
Bottle diameter: 15 mm - 90 mm
Reel diameter: up to 400 mm
• Flexibility, versatility and possiblity to integrate on board different types of printing and camera systems.
Automatic high-speed rotary self-adhesive labelling machine for bottles and jars.
• Ergonomic balcony construction for product visibility, maintenance and cleaning.
• Compact-sized machine, with optimized footprint.
• Touch screen control panel for machine management.
OUTPUT
Up to 300 pieces/min
PRODUCT RANGE
Bottle height: up to 220 mm
Bottle diameter: up to 115 mm
Reel diameter: up to 400 mm
• Easy and fast changeover from operator side.
• Up to 4 labelling heads, with non-stop operation option.
• Products can be transported free-standing or inside puck.
• Bottle conveyor carousel produced in different versions, with different number of seats.
• Angular adjustment of the label head for non-standard shapes.
• Micrometric adjustment of the label and overprint position.
Automatic high-speed horizontal self-adhesive labelling machine for mascara, lipstick and lip gloss.
• Balcony construction for easy access, product visibility, maintenance and cleaning.
• Ergonomic modular design, with easy upgrade to handle new product shape/size or additional functions.
OUTPUT
Up to 200 pieces/min
PRODUCT RANGE
Container height: 80 mm - 200 mm
Container diameter: 10 mm - 30 mm (other dimensions available on request)
• Touch screen control panel for machine management.
• Suitable for products feeding in pitch by the Pick & Place unit or robotic loader.
• Prepared to accept up to 3 labelling heads.
• Wrap-around labels, stickers and bottom/ top labels can be applied on containers with irregular shapes, like mascara, lipstick, lipgloss.
• Containers can be oriented before and after label application.
• Highly accurate label application even on limited or recessed surfaces.
Automatic intermittent motion horizontal cartoning machine.
• Ergonomic construction for easy access, product visibility, maintenance and cleaning.
• Reliable and robust mechanical construction reduces maintenance and prolongs machine life.
• Easy and fast change over.
• Touch screen control panel for machine management.
• Highly reliable positive carton opening ensures erection of square and/or hard carton with low grammage.
Up to 70 cartons/min
PRODUCT RANGE
Width (A): 30 mm - 140 mm
Height (B): 15 mm - 80 mm
Length (H): 90 mm - 200 mm
• Multiple product feed options (bottles, tubes, lipsticks, mascara, lipgloss, trousses, sachets&stickpacks) as well as different components (leaflets, booklets, etc).
• Wide selection of coding and print systems available (embossing, inkjet, and laser).
• Flexibility for customisation.
• Compact-sized machine, with small footprint.
Automatic intermittent motion horizontal cartoning machine.
• Balcony construction for easy access, product visibility, maintenance and cleaning.
• Reliable and robust mechanical construction reduces maintenance and prolongs machine life.
• Easy and fast change over from operator side.
• Touch screen control panel for machine management.
• Highly reliable positive carton opening ensures erection of square and/or hard carton with low grammage.
Up to 80 cartons/min
PRODUCT RANGE
Width (A): 30 mm - 140 mm
Height (B): 15 mm - 80 mm
Length (H): 90 mm - 200 mm
• Multiple product feed options (bottles, tubes, lipsticks, mascara, lipgloss, trousses, sachets&stickpacks) as well as different components (leaflets, booklets, etc).
• Wide selection of coding and print systems available (embossing, inkjet, and laser).
• Flexibility for customisation.
• Compact-sized machine, with small footprint.
Automatic intermittent motion horizontal cartoning machine.
• Balcony construction for easy access, product visibility, maintenance and cleaning.
• Reliable and robust mechanical construction to reduce maintenance and prolongs machine life.
• Easy and fast changeover from operator side.
• Touch screen control panel for machine management, with format size parameter set-up.
• Multiple product feed options as well as different components (leaflets, booklets, spoons, inliner, etc.).
• Wide selection of coding and print systems available (embossing, ink-jet, laser etc.).
• High-automated machines to handle a wide variety of products using robotized Pick & Place units.
• Machine layout so that product does not come into contact with carton dust.
OUTPUT
Up to 80 cartons/min
PRODUCT RANGE
Width (A): 20 mm - 190 mm
Height (B): 16 mm - 105 mm
Length (H): 60 mm - 250 mm
Automatic intermittent motion horizontal cartoning machine for flat card samples.
• Specifically designed to pack small cosmetic and fragrance products such as vials into flat sample card for promotional activities.
• Balcony construction for easy access, product visibility, maintenance and cleaning.
• Reliable and robust mechanical construction reduces maintenance and prolong machine life.
• Easy and fast changeover from operator side.
Up to 120 cartons/min
PRODUCT RANGE
Width (A): 55 mm - 75 mm
Height (B): 12 mm - 15 mm
Length (H): 85 mm - 110 mm
• Touch screen control panel for machine management.
• Highly reliable carton pick-up system from magazine.
• Cartons formation using a revolver system that preserves the surface of the cartons.
• Wide selection of coding and print systems available (ink-jet and laser).
• Flessibility for customization.
• Compact-sized machine, with small footprint.
Automatic continuous motion horizontal cartoning machine.
• Balcony construction for easy access, product visibility, maintenance and cleaning.
• Reliable and robust mechanical construction reduces maintenance and prolong machine life.
• Easy and fast changeover from operator side.
• Touch screen control panel for machine management.
• Highly reliable positive carton opening ensures erection of square and/or hard cartons and with low grammage.
Up to 180 cartons/min
PRODUCT RANGE
Width (A): 25 mm - 100 mm
Height (B): 15 mm - 85 mm
Length (H): 65 mm - 190 mm
• The high capacity motorized carton magazine is located ata lower level compared to the product transport.
• Multiple product feed options (bottles, jars, tubes, lipsticks, mascara, lipgloss, trousses) as well as different components (leaflets, booklets, etc).
• Wide selection of coding and print systems available (embossing, ink-jet and laser).
• Flessibility for customization.
• Compact-sized machine, with small footprint.
Automatic continuous motion horizontal cartoning machine.
• Balcony construction for easy access, product visibility, maintenance and cleaning.
• Reliable and robust mechanical construction to reduce maintenance and prolongs machine life.
• Easy and fast changeover from operator side.
• Touch screen control panel for machine management, with format size parameter set-up.
• Multiple product feed options as well as different components (leaflets, booklets, spoons, etc.).
OUTPUT
Up to 500 cartons/min
PRODUCT RANGE
Width (A): 25 mm - 160 mm
Height (B): 15 mm - 110 mm
Length (H): 65 mm - 220 mm
• Wide selection of coding and print systems available (embossing, ink-jet, laser etc.).
• High-automated machines to handle a wide variety of products using robotized Pick & Place units.
• The high capacity motorized carton magazine is located at a lower level compared to the product transport.
• Machine layout so that product does not come into contact with carton dust.
Automatic intermittent motion vertical cartoning machine.
• Balcony construction for easy access, product visibility, maintenance and cleaning.
• Reliable and robust mechanical construction reduces maintenance and prolongs machine life.
• Easy and fast changeover from operator side.
• Touch screen control panel for machine management.
• Highly reliable positive carton opening ensures erection of square and/or hard carton with low grammage.
STANDARD VERSION HIGH SPEED
OUTPUT
Up to 60 cartons/min
PRODUCT RANGE
Width (A): 22 mm - 110 mm
Height (B): 20 mm - 100 mm
Length (H): 45 mm - 200 mm
• Cartons do not come into contact with fixed parts thereby avoiding scratching or marking carton surface.
• Multiple product feed options (bottles & jars in plastic and glass) as well as different components (carton in liners, leaflets, booklets, etc).
• Flexibility for customisation.
• Compact-sized machine.
OUTPUT
Up to 80 cartons/min
PRODUCT RANGE
Width (A): 22 mm - 85 mm
Height (B): 20 mm - 85 mm
Length (H): 45 mm - 200 mm
Featured Model V122LS
Automatic machine for overwrapping cartons and regular-shaped single products or bundled products.
• Balcony construction for easy access, product visibility, maintenance and cleaning.
• Reliable and robust mechanical construction reduces maintenance and prolongs machine life.
• Easy and fast changeover from operator side.
• Touch screen control panel for machine management.
• High quality wrapping.
• Printed film centering device.
• Film trimming unit.
STANDARD VERSION LS VERSION
OUTPUT
Up to 60 cartons/min
PRODUCT RANGE
Width (A): 50 mm - 210 mm
Height (B): 25 mm - 100 mm
Length (H): 80 mm - 300 mm
OUTPUT
• Tear tape unit for easy opening.
• Possibility to over-wrap naked soaps, single cartons or bundles in different configuration: stacks or on-edge grouping (feature available in V122-V122MP).
• Lateral sealing customisation dedicated for high quality products (feature available only in V122LS).
• Flexibility for customization.
• Compact-sized machine, with small footprint.
Up to 50 cartons/min
PRODUCT RANGE
Width (A): 40 mm - 120 mm
Height (B): 30 mm - 80 mm
Length (H): 60 mm - 220 mm
Automatic overwrapping machine, designed for the cosmetic market. Suitable to operate with several typologies of products, single or banded together, with thermo-sealing film.
• The working area is in cantilever (balcony type) layout with easy accessibility and a small footprint.
• Driven by Brushless motors and remotely controlled by a PC, sealing temperatures included. The machine is fitted for a rapid size change over thanks to the employment of the
OUTPUT
Up to 80 boundles/min
PRODUCT RANGE
Width (A): 20 mm - 300 mm
Height (B): 12 mm - 150 mm
Length (H): 60 mm - 250 mm
lateral folding unit that allows to minimize the spare parts reducing the time needed to change the product format.
• Several arrangements and a wide range of customized solutions are available.
• Conformed to the GMP requirements.
• All the group placed in ergonomic positions.
• Operator touch screen interface for machine management.
Automatic horizontal case packing machine.
• Balcony construction for easy access, product visibility, maintenance and cleaning.
• Reliable and robust mechanical construction to reduce maintenance and prolongs machine life.
• Compact-sized machine, with small footprint.
OUTPUT
Up to 7 cases/min
PRODUCT RANGE
Width (A): 140 mm - 520 mm
Height (B): 120 mm - 400 mm
Length (H): 110 mm - 350 mm
• Touch screen control panel for machine management, with format size parameter set-up.
• Easy and fast, tool-free changeover.
• A wide range of personalization options available.
Automatic top load case packing machine.
• Balcony construction for easy access, product visibility, maintenance and cleaning.
• Reliable and robust mechanical construction reduces maintenance and prolongs machine life.
• Easy and fast changeover from operator side.
• Touch screen control panel for machine management.
• Highly reliable positive case opening ensures erection of square and/or hard cases.
CASE PACKER VERSION
OUTPUT
Up to 10 cases/min
PRODUCT RANGE
Width (A): 200 mm - 400 mm
Height (B): 120 mm - 300 mm
Length (H): 150 mm - 300 mm
• Particularly indicated for products which must be kept in upright vertical position during packaging process such as bottles, jars, bundles, etc.
• Case sealing with tape or hot melt.
• Possibility to equip the case packer with a single or double bay robotic palletizer (Cartopallet version).
• Flexibility for customisation.
• Compact-sized machine.
CARTOPALLET VERSION
OUTPUT Up to 10 cases/min
PALLET
Europallet: 800 x 1200 mm
1000 x 1200 mm
Height: up to 1800 mm
PRODUCT RANGE
Width (A): 200 mm - 400 mm
Height (B): 120 mm - 300 mm
Length (H): 150 mm - 300 mm
Automatic top load case packing machine.
• Balcony construction for easy access, product visibility, maintenance and cleaning.
• Reliable and robust mechanical construction to reduce maintenance and prolongs machine life.
• Compact-sized machine, with small footprint.
• Vertical magazine case feed, conveniently positioned at the front of the machine, with high loading capacity.
• Touch screen control panel for machine management, with format size parameter set-up.
• Easy and fast, tool-free changeover.
• A wide range of personalization options available.
• Particularly indicated for products which must be kept in upright vertical position during packing process.
• Each pick up operation is checked during every cycle to guarantee correct case composition.
OUTPUT
Up to 12 cases/min
PRODUCT RANGE
Width (A): 140 mm - 420 mm
Height (B): 120 mm - 320 mm
Length (H): 120 mm - 320 mm
Automatic horizontal case packer palletiser combining in a single, compact monoblock the operations of packaging products in cases then palletising them.
• The machine has been designed and manufactured following the balcony type construction to reduce mechanical maintenance and lubrication.
OUTPUT
Up to 8 cases/min
PALLET
Europallet: 800 x 1200 mm - 1000 x 1200 mm
Height: up to 1500 mm
PRODUCT RANGE
Width (A): 140 mm - 420 mm
Height (B): 120 mm - 320 mm
Length (H): 120 mm - 320 mm
• The mechanical parts are protected against dirt and dust because they are isolated from the working area and the case transport unit.
• The electric panel of the monoblock is included inside a sliding cabinet placed on the case packer rear side, the sliding cabinet makes possible accessibility to all mechanisms.
• All the case packer palletiser motions are driven by servo motors controlled by PC.
• Adjustments for case size change over under ‘B’ and ‘H’ quotes are made through servo motors with command directly from the operator panel. “A” is automatically adjusted by selecting the format from the PC.
• Quick lock size parts with reduced use of tools.
Station with Robotic Arm that can be used both palletizer or depalletizer with single or double pallet station.
• Reduced footprint.
• Use of consolidated Marchesini robotic technology.
• Suitable for all Casepacker models.
• Buffering for no stop production.
Up to 8 cycles/minute
PALLET
Europallet: 800x1200 mm - 1000x1200 mm
Height: Up to 1500 mm
PRODUCT RANGE
Width (A): 140 mm - 600 mm
Height (B): 120 mm - 400 mm
Length (H): 120 mm - 400 mm
• Single or double bay options.
• DEPALLETIZER version available.
• The robotic arm can lift over 15 KG.
SEA Vision, part of Marchesini Group, is specialized in traceability, data collection and inspection systems for the pharmaceutical and cosmetics packaging sectors.
Innovation has always been part of SEA Vision’s DNA and is still the key driver for our work, leading us towards the future through continuous experimentation.
Our software supports life science companies in producing safe and traceable products and boosts the quality and efficiency of their processes.
SEA Vision has extensive expertise in end-toend traceability solutions, earning the status of preferred supplier for 50% of the TOP10 Pharma companies globally, with over 2500 lines and 10,500 track and trace systems deployed worldwide.
AI Powered by:
An advanced vision system driven by Artificial Intelligence for automated, in-line lipstick inspection. Integrating top-tier hardware with proprietary software and algorithms, it ensures meticulous quality assessment throughout the manufacturing process.
A-eye lipstick marks a revolutionary stride in quality control for lipsticks, achieved through the incorporation of Artificial Intelligence developed in collaboration with ARGO Vision, a startup specializing in AI that was acquired by SEA Vision in 2020. Our advanced algorithms blend neural, pre-neural, and non-neural technologies, achieving an ideal balance between quality and inspection efficiency.
The system cameras capture 360-degree images of the lipstick, with a particular focus on the tip. Rigorous software analysis examines these images in detail, dissecting various lipstick components, evaluating product attributes, and identifying defects. Users can customize the level of control by adjusting acceptance criteria to meet specific production requirements. The system then communicates with the production machine to automatically reject products that do not meet the defined criteria.
The system improves product quality and boosts production performance by providing automatic, consistent, and reliable control over 100% of your lipstick production.
A-eye lipstick is designed to be intuitive and user-friendly for your operators. The wizard feature simplifies configuration, allowing easy setup for new productions through a stepbystep procedure. Only a few image acquisitions are required to establish the format, minimizing impact on production scheduling.
BODY INTEGRITY
CORRECT CAP COLOUR LABEL ORIENTATION
CORRECT CLOSURE ASSEMBLY CAP PRESENCE
LABEL PRESENCE
SEA Vision is a pioneer of vision systems, offering a complete portfolio of reliable and innovative solutions for the complete control of the correctness of cosmetic products and their packaging.
TUBES
GLASS/ PLASTIC CONTAINERS
LIPSTICKS PENCILS MASCARAS JARS SACHETS
BUNDLES CASES PALLETS CARTONS LABELS
SEA Vision solutions includes hardware (industrial PC, cameras, light units) and software components (with advanced proprietary algorithms even with AI) perfectly integrated with the Marchesini Group packaging machines. The controls are performed on 100% of the products
Depending on your inspection needs we design and supply a system with multiple cameras that can satisfy all different kind of controls on your product.
On our HMI is possible to select the acceptance threshold depending on the checks enabled on the line. We capture the product while it is moving through the machine.
All the computations are performed at very high speedand the result is communicated to the machineto reject automatically the wrong products without affecting the production speed.
DIGITAL QUALITY
on glass
A modular solution for the digitalization of paper-based production procedures.
DIGITAL AUTOMATION
100% PROCESS COMPLIANCE.
A complete toolset to manage all pharmaceutical production quality requirements. What’s the goal? To digitalize qualified documentation in total compliance with Standard Operating Procedures and existing regulations.
Line Clearance Automation
Artificial Intelligence powered solution to automate line clearance processes.
Reporting
Customizable reporting tool to extract all the internal quality procedures parameters.
Batch Release Analytic Tool
An advanced quality analytical tool to boost batch release times.
CENTRALIZED, FAST AND SECURE CONTROL OF ALL EQUIPMENT. EVERYWHERE.
Through yudoo, all the machines involved in the production process are centralized and very well managed: all the phases and actions appear as clear workflows. An error-free interface guides operators throughout their daily activities creating a new automated routine. As control increases, time and costs are cut.
Advanced Production Phase Management and Execution Multistep Process Order Asset Management
DATA ANALYSIS
Overall Equipment Effectiveness
OEE automated calculation with results displayed on dashboards in real-time.
Realtime Shopfloor Dashboard
Advanced Work Shift Scheduling
SMART DATA COLLECTION TO SUPPORT BUSINESS DECISIONS. Yudoo reveals hidden equipment inefficiencies and suggests the best solutions to enhance production. Data collection and real-time performance calculations help you to make better business decisions. The historical data collected ensure advanced analysis and insights.
Advanced KPIs and Reporting
Beyond OEE, efficiency calculation extended to special parameters.
Data Historian Fast and secure historical data collection storage.
Business Intelligence Analytic tool with customized reporting.
INSPECTION
PRODUCTION DATABASE
DISTRIBUTION DATABASE (on cloud)
PRODUCT INFO, LOGISTIC REFERENCE, SALE-PURCHASE ORDERS
Dedicated mobile applications for reworking, repacking and shipping operation management reworkapp_ pickapp_
COMPANY WAREHOUSE DISTRIBUTOR
The end-to-end traceability solution by SEA Vision protects the authenticity of cosmetic companies’brands, guaranteeing transparency, quality and customer engagement while actively combating counterfeiting worldwide.
SEA Vision develops and supplies an easy-to-use and complete Hardware and Software solution to control the authenticity of the cosmetic product along the entire supply chain: from the production to the end user, whatever is the sales path.
yutrace autogenerates the unique identifier used to trace the product and stores it in a protected database.
tracker manages the in-line identifier printing and verifies its correctness.
reworkapp and pickapp manage reworking and picking operations in the warehouse and distribution centers.
A dedicated brand web page retrieves the information from the distribution database and manages the control along the Supply chain. It can be specifically set up with dedicated functionalities for different users (company agent, retailer, end-user) with the aim of verifying the authenticity of the product once delivered to the market.
There are several ways to apply a unique identifier on your product. It can be directly printed with different printing technologies (Inkjet, Laser,..) and different data carriers like QRcodes, Datamatrix, 1D codes, RFID and NFC tags, that can be implemented depending on your product. SEA Vision has a proven experience in serialization and aggregation.
We are selected preferred supplier of 50% of the TOP10 Pharma companies worldwide with more than 2500 lines deployed.
• M.E.S. (Manufacturing Execution System) by Auteco provides an effective link between the decision-making tools (ERP, SCM, PLM, …) and the plant itself.
• The system can interface extremely heterogeneous systems both from the hardware and the software perspective in order to optimize the data coordinating engineering, supply chain, traceability, maintenance and processing cycles.
• Auteco software can manage: production planning, management control, production, quality control, maintenance, energy consumption.
BIDIRECTIONAL INTERCONNECTION WITH THE CUSTOMER’S MANAGEMENT SYSTEM
DASHBOARD FOR REAL-TIME PRODUCTION CONTROL AND HISTORICAL DATA ANALYSIS
BIDIRECTIONAL INTERCONNECTION WITH MACHINES IN PRODUCTION
MARCHESINI GROUP BEAUTY
Marchesini Group Beauty excels in the creation of complete lines for cosmetic product packaging. Our solutions for the cosmetics market are designed and produced to meet the needs of all customers, from small companies to multinationals, and to promptly respond to requests for packaging of all types of cosmetic or dermocosmetic products.
In pursuit of delivering ever more integrated and flexible solutions to customers, Marchesini Group Beauty has strategically acquired specialized brands over the years. These brands, while distinct, are simultaneously complementary, making them easily integrable into turnkey solutions.
The company’s approach involves harnessing the collective know-how and expertise of its acquired brands. This synergy allows Marchesini Group Beauty to offer its customers the opportunity to craft personalized solutions. These solutions are meticulously tailored to accommodate diverse production needs, both standard and special.
To facilitate seamless coordination and execution, the Pianoro Headquarters takes charge of overseeing all activities and projects. This centralized control ensures not only rapid delivery times but also upholds consistently high standards of quality throughout the process. Marchesini Group Beauty’s commitment to innovation and adaptability positions it as a leader in the dynamic landscape of cosmetic product packaging, offering clients comprehensive and efficient solutions.
OUR COMPANIES
Marchesini Group Beauty designs jar packaging lines, integrating the entire process from filling to case packaging, delivering unparalleled solutions for your packaging requirements.
Marchesini Group Beauty produces complete lines for filling, closing, and packaging squeezable metal and PE/laminated tubes, ensuring seamless integration throughout the entire process.
Marchesini Group Beauty manufactures advanced bottle packaging lines. Our solutions are designed to deliver unparalleled efficiency for your specific packaging needs.
Marchesini Group Beauty is specialized in crafting cutting-edge lines for secondary packaging, including container labeling and case packaging. Our state-of-the-art solutions ensures precision and efficiency.
RINOVA is a company exclusively specialized in refurbishment and sale of Marchesini Group packaging machines.
Located near the company’s headquarters in Pianoro, near Bologna, Rinova operates from two workshops covering 3,500 m2. Within this space, a 3,000 m2 warehouse is specifically allocated for the refurbishment of primary and secondary packaging machines.
Owners of Rinova machines enjoy the benefits of Marchesini Group know-how and quality, advantageous prices and rapid delivery.
Following the machine delivery and installation, customers have access to Marchesini Group’s Customer Care service, providing qualified personnel for support in servicing, spare parts, and new formats.
Rinova machines rely on the authentic guarantee of the Marchesini Group brand and the unparalleled professionalism of in-house trained technicians.
Rinova offers mechanical and electrical adaptations allowing to supply safe, CE-recertified machines.
T +39 051 047 9111 sales.beauty@marchesini.com beauty.marchesini.com