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Kelvion Industrial Air Coolers

Page 1

Customized air coolers

Kelvion Industrial Air Coolers

AIR COOLERS FOR WIDE RANGE OF APPLICATIONS


EXPERTS IN HEAT EXCHANGE – SINCE 1920 Welcome to Kelvion! Where Heat Exchange is our Business. We are one of the leading global manufacturers of heat exchangers and have been providing solutions for almost every industrial application imaginable since the 1920s, specializing in customized solutions suitable for extreme environmental conditions - as of 2015 under the name of Kelvion. With one of the most extensive selections of heat exchangers in the world, we are a well-known partner in many industries, including transportation, energy, oil and gas, chemical, marine as well as food and beverage, data center and the HVAC and refrigeration technology sector. Our products include Compact Fin Heat Exchangers, Plate Heat Exchangers, Single Tube Heat Exchangers, Transformer Cooling Systems, Cooling Towers and Shell & Tube Heat Exchangers.

Our many years of experience and in-depth expertise have made us specialists in this field. Our heat exchangers are designed specifically to meet the needs of the respective machine or equipment system, ensuring outstanding energy efficiency and reliability in any market segment. This gives our customers a cutting-edge over their competitors while also reducing operating costs over the long term. As your heat exchange partner, we understand that outstanding and reliable after-sales services are critical for you, our customer, and we work alongside with you in close partnership supporting you throughout the full life cycle of your plant and equipment to ensure lasting business success. Kelvion – Experts in Heat Exchange.


KELVION – A TRIBUTE TO LORD KELVIN (1824 - 1907)

OUR LOGO – INSPIRED FROM THE SCHEMATIC FOR HEAT EXCHANGER

Lord Kelvin formulated the laws of thermodynamics and absolute units of temperature are stated in kelvin, in his honor.

67 BRANCHES AND SALES PARTNERS WORLDWIDE

5,000 ­EMPLOYEES ­WORLDWIDE

YOUR MARKETS ARE OUR MARKETS

KELVION HAS A LONG HISTORY 2015

Chemicals

Data Center

Food & Beverage

2014

HVAC

2010 Refrigeration

Marine

Oil & Gas

With the new name, the former GEA Heat Exchangers is writing its own history as Kelvion.

Power

Reorganization of GEA‘s 9 Divisions into technologically distinct Segments. The largest segment is the Heat Exchangers Segment.

1999 1920

Transportation

... and more

GEA sells the Heat Exchangers Segment to Triton.

In April 1999, GEA was acquired by mg technologies AG

Foundation of GEA in Bochum by Otto Happel sen. (Born 1882)


KELVION AIR COOLERS

4


Do not settle for compromise, but go for the best cooling solution to suit your situation. That is the philosophy which Kelvion makes himself hard. Since 1935 we develop, produce and deliver worldwide air coolers, air cooled condensers and composite systems for (semi) industrial applications and various markets. Our products are perfect for projects requiring a technical demand and involving a great deal of flexibility in terms of design, dimensions and accessories. Also our products are suitable for all thinkable cooling system types and methods. To achieve the most optimal and cost efficient air cooler system we are using three levels of engineering: • • •

Commercial products: standard cooling systems available in different fixed sizes; Customized products: custom made cooling systems built from standard modules; Designed to order products: extensive cooling systems and applications developed especially for the niche market.

Extensive theoretical and practical project analysis by our professional sales engineers will determine which configuration, materials, and level of engineering best fit your program requirements. Additionally, you can use the innovative ‘Kelvion Product Catalogue (GPC), the digital design program for all commercial and customized industrial air coolers and air-cooled condensers. For what level of engineering you choose; Your are with Kelvion in good hands in the field of refrigeration and freezing. This brochure provides information on industrial aircoolers, a customized product. Do you have any further questions, we are happy to help you personally. We thank you in advance for the interest you have shown in Kelvion and its products.

5


Kelvion Refrigeration

PRODUCT FAMILY CUSTOMIZED AIR COOLERS Cu/Al (50x50)

Kelvion NCI Küba SGI Kelvion SM

Kelvion VCe

Kelvion NNS

Kelvion NVS Küba DZ Kelvion LSR

Kelvion DVR

Kelvion CMK

Kelvion NRB/NRZ

Kelvion VRe

Kelvion VRS

Kelvion NRS

Kelvion DRR

Kelvion CML

Kelvion ZFB/ZFZ

Kelvion ZGB/ZGZ

StSt/Al (50x50 - 60x60) StSt/StSt (50x50) Kelvion DZS

FeZn (60x60) INDUSTRIAL DESIGNED TO ORDER & OEM AIR COOLERS Cu/Al (50x50) StSt/Al (50x50 - 60x60) StSt/StSt (50x50) FeZn (60x60)

Kelvion KB

Kelvion TN

Kelvion PLK

Kelvion AU

Kelvion LLK

Kelvion DL

Kelvion SLK

Kelvion DU

Kelvion FM

Cu/Al (50x50) APPLICATION DRIVEN DESIGNS Cu/Al (50x50) StSt/Al (50x50 - 60x60) StSt/StSt (50x50) FeZn (60x60)

Agricultural

Fruit & vagetable

Distribution centers

Meat processing

Penthouse

Test facilities

Marine sector

Cooling & Freezing tunnels

Leisure

High pressure

CO2

COMMERCIAL AIR COOLERS CONDENSERS DRY COOLERS RADIATORS

6


LIFE IS EASY THE KELVION SELECTION PROGRAM

The Kelvion selection program provides an electronic catalogue covering the majority of product ranges offered by Kelvion. The range of products available to you is very broad with many options. This software provides the fastest and easiest way to select the most appropriate product for your specific needs. This selection program run on the latest versions of Windows (including both 32-bit and 64-bit versions of Vista, Windows 7, Windows 8 and Windows 10). All four product types (Coolers, Condensers and Glycol Coolers) are available in a single program. The Kelvion selection program is an easy to use selection tool for contractors, consultants and every other thinkable user and gives you access to many advantages such as: • Multilingual • Pre-select buttons to application • Spare parts • Selections including drawings • An extensive list of accessories • Accurate capacities: During your selection a sophisticated capacity calculation program optimizes the circuits to the design conditions • Selections possible on several criteria such as capacity, price, fan variations like noise and speed etc.

Kelvion selection program. This will make the selection faster and exclude models which may not be relevant for your needs. You can start a selection by clicking the Start button, fill in the required heat exchanger data in the input area and produce PDF or Word files of your selection results. Also it is possible to print a drawing of the selected unit and make your choice belonging to your selected unit. The program normally operates using SI units. What is important to you? - You can decide which features of the product are most important for each application: energy efficiency, footprint (physical size) and price. You adjust the slider controls to indicate the relative importance to you of each of these three elements. You can also choose to display all possible models, or just the ‘top 10’ which best meet your selection criteria. Once the selected models are displayed, the ‘best’ options in each category (energy efficiency, footprint and price) will be on top of the table. Quality, Support and Website - Trained staff will advise you through every step of the selection process. Our customer service continues passes the product delivery, and we are always on hand to advise on any issues. Keep up to date with our products and latest news by visiting the website, www.kelvion.com

If you know the model number or the range you require (for example Kelvion NCI-p 63457), you can type this into the Start area of the 7


KELVION CU/AL ST/AL – STST/STST SERIES STANDARD CUSTOMIZED

INNOVATION

For all StSt/Al and StSt/StSt models and series of the Kelvion air coolers your schedule of requirements is leading. Depending on the application, our sales team searches for the optimal configuration in close cooperation with the customer. You have a free choice in the so-called level 1 and 2 versions: • dimensions • Air direction • blow-through or draw-through • model: with feet of suspension profiles • cooling system: natural (NH3 and CO2) and synthetic refrigerants • materials: copper tubes/aluminium fins, Stainless steel tubes/aluminium fin, Stainless steel tubes and fins or steel tubes and fins / hot dipped galvanized • accessories: eg defrost, coatings

We can not emphasize often enough that we can meet our “customized production” philosophy to every customer requirements. Common customer requirements lead to innovation of our products. A good example is the energy efficient Kelvion VRe range in the stainless steel / aluminium version of our air coolers and air-cooled condensers

LEVEL OF ENGINEERING ‘FLEXIBLE CUSTOMIZED’ The custom-made cooling systems built from standard product components are so-called “Level 2 Flexible products”. Within this level of engineering, you can choose from air coolers consisting of copper tubes with aluminum fins (Cu / Al 50x50), stainless steel tubes with aluminum fins (St / Al 50x50), stainless steel tubes and fins (St/St / Al 50x50) and hot dipped galvanized steel tubes and fins (FeZn 60x60). 8


AVAILABLE STST/AL OR STST/STST MODEL RANGES Kelvion Type

Tube configuration

Description

Cooling system

50x50

Single blow-through / draw-through air cooler for industrial cooling and freezing applications

NH3, H(C)FC’s, CO2, dx and pumping system, coolants

50x50

Single blow-through / draw-through air cooler with last generation efficient fans and optimized coil block modules

NH3, H(C)FC’s, CO2, dx and pumping system, coolants

VRS

50x50

Single blow-through / draw-through air cooler for industrial cooling and freezing applications Complete Stainless steel

NH3, H(C)FC’s, CO2, dx and pumping system, coolants

NRS

50x50

Dual discharge air cooler for working room applications

NH3, H(C)FC’s, CO2, dx and pumping system, coolants

DRR

50x50

Low height dual discharge air cooler with Radial fans

NH3, H(C)FC’s, CO2, dx and pumping system, coolants

NRB NRZ

VRe

AVAILABLE CU/AL MODEL RANGES Kelvion Type

Tube configuration

Description

Cooling system

Internally increased tube possible

50x50

Single blow-through / draw-through air cooler for industrial cooling and freezing applications

DE, coolant, Pump system, CO2

Yes

50x50

Single blow-through / draw-through air cooler with last generation efficient fans and optimized coil block modules

DE, coolant, Pump system, CO2

Yes

50x50

Single blow-through air cooler for the cooling of sensitive products by means of moderate air flow and relatively high humidity

DE, coolant, Pump system, CO2

No

50x50

Dual discharge air cooler for working room applications

DE, coolant, Pump system, CO2

Yes

50x50

Low height dual discharge air cooler with Radial fans

DE, coolant, Pump system, CO2

Yes

NCi-p NCI-i VCe-p VCe-i

NNS

NVS-i NVS-p DVR-i DVR-p

9


BALANCED AIR FLOW

FAN SYSTEM

SPECIFICATIONS

Because of the flexible construction of the Kelvion air cooler, in principle it is possible to deliver with different fans. We selected a standard fan range of Ziehl Abegg and EBM (we reserve the right to alter the manufacturer) which fits perfectly on the Kelvion flexible air coolers. The fans can be supplied in both blowthrough and draw-through executions. Against an extra price stainless steel guards and EC-fans are available.

Fan data 1x230V-AC 3x400V-AC 1x230V-EC 3x400V-EC

Fan execution The fans meet the ErP2013 directive. The fans have very good aerodynamic features because of the special impeller geometry. This special impeller geometry gives the fan a low noise level and a high efficiency.

Tension : 1x230V-50Hz (60Hz on request) : 3x400V-50Hz : 3x400V or 3x460V-60Hz Protection class : IP44 / IP54 Color : RAL9005 (black) Speed controlling : 3 phase : 2 speeds by D-Y reconnection : frequency controller with all-pole sinus filter : 1 phase : phase-control : transformator

10

: till -25°C environment temperature : till -40°C environment temperature (between -40°C en -50°C environment temperature on request) : till -25°C environment temperature : till -35°C environment temperature


SOUND DATA The mean sound pressure (LpA @ 3m ± 2 dB (A)) each air cooler is a calculated indication value according to the EN13487 standard parallel pipe. Kelvion uses the fan manufacturer’s sound power level (LwA) at the inlet side of the fan. Changes to or by the fan or the product, affect the sound, in these cases consult the manufacturer for the new indication value. In critical sound requirements, we advise you to consult an expert.

correctiefactor correction factor

The maximum allowable working data in the table and on the name plate of the fans are to operate in an air temperature of +20 °C (air density of ρ = 1,2 kg/m3). For air temperatures lower then +20 °C, the current amperage can be calculated by using the diagram multiplication factor, suitable thermal overloads can then be selected. In our Kelvion GPC selection program also the values in the working point are indicated.

1,30 1,25 1,20 1,15 1,10 1,05 1,00 0,95

-40 -35 -30 -25 -20 -15 -10 -5

0

5

10

Frequentieregelaar luchttemperatuur / air temperature [°C] All-polig 1,30Frequentieregelaar sinusfilter 1,25 1,20 Frequency controller 1,15 1,10 1,05 All-pole Frequency controller sinus filter 1,00 0,95 -40 -35 -30 -25 -20 -15 -10 -5 0 Frequenzumrichter temperatura do ar [°C]

15

20

Ventilator 2

Ventilator 1

fator de correção

The motors are standard executed with a thermo contact and must be connected to prevent motor damages.

Fan 2

Fan 1

5

10

15

20

Ventilator 2

Korrekturfaktor

U2 All-polig 1,30Frequenzumrichter Ventilator 1 Sinusfilter 1,25 1,20 1,15Convertisseur de fréquence 1,10 Ventilateur 2 phase - 50Hz Three phase - 60Hz 1,05 Filtre sinus de D D Ventilateur 1 Y 1,00Convertisseur Y all-pole 0,95 fréquence -40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 Lufttemperatur [°C]

FLC

Speed

Nominal power

Watt

A

min-1

Watt

A Regulador de ladB(A) frecuencia

1370 1250 1330 1280 1360 1360

230 350 830 1050 1500 1500

0,44 0,64 1,45 2,20 2,70 2,70

1110 950 940 920 1100 1100

170 220 550 580 1100 1100

0,27 75 0,35 75 0,97 78di Regolatore 1,10 82 1,80 86 1,80 86

860 870 870 900 920 815 920 815

170 290 340 630 940 1700 940 1700

0,39 0,74 0,70 1,25 2,40 3,50 2,40 3,50

640 590 630 720 770 600 770 600

100 150 210 440 660 920 660 920

4 pole (n=1500 min-1 nom.) 400 450 500 560 630 630

3x400/690 3x400/690 3x400/690 3x400/690 3x400/690 3x400/690

Regulatore di frequenza

6 pole (n=1000 min-1 nom.) 450 500 560 630 710 800 710 800

3x400/690 3x400/690 3x400/690 3x400/690 3x400/690 3x400/690 3x400/690 3x400/690

dB(A) Filtro de seno min all-pole

-1

70 1530 70 1320 73 1480 frequenza 74 1320 83 1640 83 1640

0,19 66 0,36 68 0,38 73 0,73 74 1,20 76 Taajuussäädin 1,70 80 1,20 76 1,70 80

Filtro sinusoidale all-pole

59 57 66 69 71 72 71 72

Watt 340 490 1200 1350 2900 2900

A

dB(A)

Ventilador 2

Ventilador 1

0,57 0,79 2,00 2,60 Ventilatore 2 4,60 4,60

220 380 480 940 1450 2500 1450 2500

0,42 0,88 0,88 1,60 2,70 4,20 2 Tuuletin 2,70 4,20

Single phase - 60 Hz

Nominal power

FLC

Sound power level each fan LwA (+/-2dB(A))

Speed

Nominal power

min-1

Watt

A

dB(A)

min-1

Watt

4 pole (n=1500 min nom.) 1390 1390

150 600

0,65 2,90

950 900

130 270

0,58 regulaciju 1,30

6 pole (n=1000 min-1 nom.) 400 500

1x230 1x230

A

dB(A)

Ventilador 2

All-pole filtro sinusoidal

Ventilador 1

Uređaj za regulaciju

-1

1x230 1x230

Sound power level each fan LwA (+/-2dB(A))

Speed

V

Controlador de frequência

FLC

Tension

Fan diameter

Controlador de frequência

350 450

69 71 76 76 77 81 77 81

Tuuletin 1

Single phase - 50 Hz

mm

76 81 80 85 92 92

Ventilatore 1

910 860 900 980 1070 910 1070 910

Sinisuodatin

Taajuussäädin

Sound power level each fan LwA (+/-2dB(A))

Nominal power

min-1

FLC

Speed

V

Nominal power

Tension

mm

Regulador de la frecuencia Speed

Fan diameter

D

FLC

Three

Sound power level each fan LwA (+/-2dB(A))

DATA ON THE NAME PLATES

74 76 Uređaj za

1520 1430

230 820

Višepolni sinusni filtar 1110

67 74

900

170 380

Ventilator 2 1,00

3,50 Ventilator 1

0,78 1,75

72 75 68 75

Mentioned data are for each fan according the supplier of the fans ** Fan for Kelvion DV-Radion

11


KELVION NRB/NRZ AIR COOLERS Cooling and Freezing The extensive range of Kelvion NRB/NRZ single discharge ceiling mounted industrial air coolers is suitable industrial cooling and freezing applications. The possible air directions are blowthrough - NRB or draw-through - NRZ (please specify when ordering). Coil block Tube distance Fin spacing Material

: 50x50 mm straight : 4, 6, 7, 8, 10 and 12mm : 15mm 0.d stainless tubes 304 : aluminium HT-fins

Kelvion NRB/NRZ coil blocks have stainless tubes expanded into fully collared aluminium fins. A good thermal contact is achieved by expansion of the tubes into the fin collars, that are also utilised as spacers to provide a constant distance between the fins. All coolers are pressure tested to 40 bar (lower by cooling mediums) and are supplied with a light over pressure charge of dried air. Suitable for NH3/CO2/H(C)FC- pump system and DE system and the most coolants.

12

Casing • Construction for ceiling mounting • Casing material of galvanized sheet steel • Standard white epoxy spray finishing • Bend/header projection by end covers, easy removed for maintenance • Standard refrigerant connections are positioned on the left hand side of the unit when looking with the direction of the airflow • Cleanable execution optional • Hinged drip tray prepared • Possible defrost by hot gas spiral or electric defrost elements will be fixed to the bottom side of the coil • Stainless steel fasteners Kelvion NRB/NRZ features • For cooling and freezing applications • Blow-through or draw-through execution possible • Stainless steel tubes and aluminium fins • Consisting of 750 models. • Capacity range NH3 pump system from 4,7 to 244,3 kW • EC fan technology possible • Fans not standard wired to a junction box (optional) • Suitable for NH3/CO2/H(C)FC- pump system and DE system and the most coolants • Kelvion NRB/NRZ is delivered on a wooden frame for easy mounting • Many options and accessories available (see p. 32)


1

2

3

NR

B

6

3

45

7

4

5

6

1

Range

: Kelvion NR

2

Air direction

: B=blow Z=draw

3

Rows deep

: 3, 4 ,6, 8, 10

4

Number of fans

: 1 - 8

5

Fan diameter

: 400, 450, 560, 630 mm

6

Fin spacing

: 4, 6, 7, 8, 10, 12 mm

Three phase - 50Hz

D

FLC

Speed

Nominal power

FLC

Watt

A

min-1

Watt

A

dB(A)

dB(A)

Sound power level each fan LwA (+/-2dB(A))

Nominal power

min-1

FLC

Speed

V

Nominal power

Tension

mm

D

Y

Speed

Fan diameter

Y

Sound power level each fan LwA (+/-2dB(A))

D

Three phase - 60Hz

min-1

Watt

A

dB(A) 76

4 pole (n=1500 min-1 nom.) 400

3x400/690

1370

230

0,44

1110

170

0,27

75

70

1530

340

0,57

450

3x400/690

1250

350

0,64

950

220

0,35

75

70

1320

490

0,79

81

500

3x400/690

1330

830

1,45

940

550

0,97

78

73

1480

1200

2,00

80

560

3x400/690

1280

1050

2,20

920

580

1,10

82

74

1320

1350

2,60

85

630

3x400/690

1360

1500

2,70

1100

1100

1,80

86

83

1640

2900

4,60

92 69

6 pole (n=1000 min-1 nom.) 450

3x400/690

860

170

0,39

640

100

0,19

66

59

910

220

0,42

500

3x400/690

870

290

0,74

590

150

0,36

68

57

860

380

0,88

71

560

3x400/690

870

340

0,70

630

210

0,38

73

66

900

480

0,88

76

630

3x400/690

900

630

1,25

720

440

0,73

74

69

980

940

1,60

76

Mentioned data are for each fan according the supplier of the fans 13


KELVION VRe AIR COOLERS Poverful quiet The Kelvion VRe models are highly effective, for example, for application in food and beverage distribution centers, logistics centers and production shop floors. As required by market demand, models in the Kelvion VRe series feature few but large fans. With the newly designed modules the speed of the fans and the air velocity through the coil are reduced! Coil block Tube distance Fin spacing Material

: 50x50 mm straight : 4, 6, 7, 8, 10 and 12mm : 15mm o.d. stainless steel tubes 304 : aluminium HT-fins

Kelvion VRe coil blocks have stainless steel tubes expanded into fully collared aluminium fins. A good thermal contact is achieved by expansion of the tubes into the fin collars, that are also utilised as spacers to provide a constant distance between the fins. All coolers are pressure tested to 40 bar (lower by cooling mediums) and are supplied with a light over pressure charge of dried air. Suitable for NH3/CO2/H(C)FC- pump system and DE system and the most coolants.

14

Casing • Construction for ceiling mounting • Casing material of galvanized sheet steel • Standard white epoxy spray finishing • Bend/header projection by end covers, easy removed for maintenance • Standard refrigerant connections are positioned on the left hand side of the unit when looking with the direction of the airflow • Cleanable execution optional • Hinged drip tray prepared • Possible defrost by hot gas spiral or electric defrost elements will be fixed to the bottom side of the coil • Stainless steel fasteners Kelvion VRe features • For cooling and freezing applications • Blow-through or draw-through execution possible • Stainless steel tubes and aluminium fins • Consisting of 66 models • Capacity range NH3 pump system from 10,6 to 203,7 kW at SC2 • EC fan technology possible • Highly effective air cooler due to designed modules and fans • Up to 6 fans, fan diameter 500, 630, 710 and 800 mm • Suitable for NH3/CO2/H(C)FC- pump system and DE system and the most coolants • 710 and 800mm executed with a ZAplus (most energy efficient fan on the market today) • Kelvion VRe is delivered on a wooden frame for easy mounting


6

3

45

7

4

5

6

D

: B=blow Z=draw

3

Rows deep

: 6, 8, 10

4

Number of fans

: 1 - 6

5

Fan diameter

: 500, 630, 710, 800 mm

6

Fin spacing

: 4, 6, 7, 8, 10, 12 mm

D

Fan diameter

Tension

Speed

Nominal power

FLC

Speed

Nominal power

FLC

Y

mm

V

min-1

Watt

A

min-1

Watt

A

D

Y

dB(A)

dB(A)

min-1

THREE PHASE - 50HZ

Sound power level each fan LwA (+/-2dB(A))

B

Air direction

FLC

VRe

2

Nominal power

3

: Kelvion VRe

Speed

2

Range

Sound power level each fan LwA (+/-2dB(A))

1

1

Watt

A

dB(A)

THREE PHASE - 60HZ

500

3x400/690

1340

840

1,45

940

540

0,96

78

73

1480

1200

2,00

80

630

3x400/690

1360

1500

2,70

1100

1100

1,80

86

83

1640

2900

4,60

92

500

3x400/690

880

290

0.74

590

150

0.36

68

57

970

440

0,90

71

630

3x400/690

900

620

1,25

720

440

0,72

74

69

1040

1000

1,55

76

710

3x400/690

920

940

2,40

770

660

1,20

76

71

1070

1450

2,70

77

800

3x400/690

815

1700

3,50

600

920

1,70

80

72

910

2500

4,20

81

SINGLE PHASE - 50HZ

SINGLE PHASE - 60HZ

500

1x230

1240

720

3,20

77

1260

1000

4,40

77

500

1x230

900

270

1,25

74

900

380

1,75

75

Mentioned data are for each fan according the supplier of the fans 15


KELVION VRS AIR COOLERS Complete Stainless steel The speciale range of Kelvion VRS single discharge ceiling mounted industrial air coolers is suitable industrial cooling and freezing applications and is completely made of stainless steel. The possible air directions are blow-through or draw-through (please specify when ordering). Coil block Tube distance Fin spacing Material

: 50x50 mm straight : 4 and 7 mm : 15mm o.d. stainless steel tubes : stainless steel fins

Kelvion VRS coil blocks have stainless steel tubes expanded into fully collared stainless steel fins. A good thermal contact is achieved by expansion of the tubes into the fin collars, that are also utilised as spacers to provide a constant distance between the fins. All coolers are pressure tested to 40 bar (lower by cooling mediums) and are supplied with a light over pressure charge of dried air. Suitable for NH3/CO2/H(C)FC- pump system and DE system and the most coolants.

16

Casing • Construction for ceiling mounting • Casing material of stainless steel 304 sheel • Bend/header projection by end covers, easy removed for maintenance • Standard refrigerant connections are positioned on the left hand side of the unit when looking with the direction of the airflow • Cleanable execution optional • Hinged drip tray prepared • Possible defrost by hot gas spiral or electric defrost elements will be fixed to the bottom side of the coil • Stainless steel fasteners Kelvion VRS features • Full stainless steel execution • Tubes StSt304/ Fins StSt316 • Fan executed with Stainless steel guard 304 • For cooling and freezing applications • Blow-through or draw-through execution possible • Consisting of 24 models • Capacity range from 5,7 to 54,7 kW at SC2 NH3 • EC fan technology possible • Fans not standard wired to a junction box (optional) • Suitable for NH3/CO2/H(C)FC- pump system and DE system and the most coolants • Kelvion VRS is delivered on a wooden frame for easy mounting • Some options and accessories available (see p. 32)


2

3

VRS

B

6

4

50

4

4

5

6

D

Range

: Kelvion VRS

2

Air direction

: B=blow Z=draw

3

Rows deep

: 4, 6, 8

4

Numberr of fans

: 1 - 4

5

Fan diameter

: 500 and 630 mm

6

Fin spacing

: 4, 7 mm

D

D

FLC

Speed

Nominal power

FLC

Sound power level each fan LwA (+/-2dB(A))

dB(A)

min-1

Watt

A

dB(A)

940

540

0,96

78

73

1480

1200

2,00

80

2,70

1100

1100

1,80

86

83

1640

2900

4,60

92

290

0.74

590

150

0.36

68

57

970

440

0,90

71

900

620

1,25

720

440

0,72

74

69

1040

1000

1,55

76

1x230

1240

720

3,20

77

1260

1000

4,40

77

1x230

900

270

1,25

74

900

380

1,75

75

FLC

dB(A)

Nominal power

A

Speed

Watt

Tension

min-1

Fan diameter

Nominal power

Y

Speed

Y

mm

V

min-1

Watt

A

500

3x400/690

1340

840

1,45

630

3x400/690

1360

1500

500

3x400/690

880

630

3x400/690

500 500

Sound power level each fan LwA (+/-2dB(A))

1

1

THREE PHASE - 50HZ

THREE PHASE - 60HZ

SINGLE PHASE - 50HZ

SINGLE PHASE - 60HZ

Mentioned data are for each fan according the supplier of the fans 17


KELVION NRS AIR COOLERS Spreaded air diffusion

The Kelvion NRS range of dual discharge ceiling mounted air coolers are especially suitable for cooling and working room applications. The height of the aircooler is limited, so the maximum space in the chill room can be utilised. The fans are mounted to the outside of the air cooler. The fans are as standard not wired on a junction box to the connection side. Wiring is available against an extra price. Coil block Tube distance Fin spacing Material

: 50x50 mm straight : 4, 7, 10 mm : 15mm o.d. stainless steel tubes 304 : aluminium HT-fins

Kelvion NRS coil blocks have stainless steel tubes expanded into fully collared aluminium fins. A good thermal contact is achieved by expansion of the tubes into the fin collars, that are also utilised as spacers to provide a constant distance between the fins. All coolers are pressure tested to 40 bar (lower by cooling mediums) and are supplied with a light over pressure charge of dried air. Suitable for NH3/CO2/H(C)FC- pump system and DE system and the most coolants.

18

Casing • Construction for ceiling mounting • Casing material of galvanized sheet steel • Standard white epoxy spray finishing • Bend/header protection by end covers, easy removed for maintenance • Hinged drip tray (only construction without feet) • Possible defrost by hot gas spiral or electric defrost elements will be fixed to the bottom side of the coil • Stainless steel fasteners Kelvion NRS features • Especially for working room applications • Consisting of 240 models • Capacity range from van 3,8 to 199,6kW at SC2 (NH3) • EC fan technology possible • The fans are mounted to the outside of the air cooler. easy for maintenance. • The fans are as standard not wired on a junction box (optional). • Suitable for NH3/CO2/H(C)FC- pump system and DE system and the most coolants • Kelvion NRS is delivered on a wooden frame for easy mounting • Many options and accessories available (see p. 32)


1

2

NRS

6

1

Range

: Kelvion NRS

2

Rows deep

: 3, 4 ,6, 8, 10

3

Number of fans

: 1 - 6

4

56

10

4

Fan diameter

: 400, 450, 500, 560, 630 mm

3

4

5

5

Fin spacing

: 4, 7 en 10 mm

Three phase - 50Hz

D

FLC

Speed

Nominal power

FLC

Watt

A

min-1

Watt

A

dB(A)

dB(A)

Sound power level each fan LwA (+/-2dB(A))

Nominal power

min-1

FLC

Speed

V

Nominal power

Tension

mm

D

Y

Speed

Fan diameter

Y

Sound power level each fan LwA (+/-2dB(A))

D

Three phase - 60Hz

min-1

Watt

A

dB(A) 76

4 pole (n=1500 min-1 nom.) 400

3x400/690

1370

230

0,44

1110

170

0,27

75

70

1530

340

0,57

450

3x400/690

1250

350

0,64

950

220

0,35

75

70

1320

490

0,79

81

500

3x400/690

1330

830

1,45

940

550

0,97

78

73

1480

1200

2,00

80

560

3x400/690

1280

1050

2,20

920

580

1,10

82

74

1320

1350

2,60

85

630

3x400/690

1360

1500

2,70

1100

1100

1,80

86

83

1640

2900

4,60

92 69

6 pole (n=1000 min-1 nom.) 450

3x400/690

860

170

0,39

640

100

0,19

66

59

910

220

0,42

500

3x400/690

870

290

0,74

590

150

0,36

68

57

860

380

0,88

71

560

3x400/690

870

340

0,70

630

210

0,38

73

66

900

480

0,88

76

630

3x400/690

900

630

1,25

720

440

0,73

74

69

980

940

1,60

76

Mentioned data are for each fan according the supplier of the fans 19


KELVION DR-RADION AIR COOLERS New generation dual discharge air coolers The Kelvion DR-Radion (DRR) is a new generation range of dual discharge ceiling mounted air coolers with radial fans and are especially suitable for cooling and working room applications. A radial fan makes it possible to draw the air from below, after which the fan blows out the air right away in the right direction of the coil blocks. Energy required for the 90° twist of the air direction is no longer needed! Due to a low overall height of the air cooler the chilling room can be optimally used. The air direction is dual discharge blow-through. The radial fans are ERP2015 and available in EC (1x230V or 3x400V).

• • • • • • • •

Coil block Tube distance Fin spacings Material

: 50x50 mm straight : 4 and 7 mm : 15mm o.d. stainless steel tubes 304 : aluminium HT-fins

Kelvion DRR coil blocks have copper tubes mechanically expanded into fully collared aluminium fins. A good thermal contact is achieved by expansion of the tubes into the fin collars, that are also utilised as spacers to provide a constant distance between the fins. All coolers are pressure tested to 40 bar (lower by cooling mediums) and are supplied with a light over pressure charge of dried air. Suitable for NH3/CO2/H(C)FC- pump system and DE system and the most coolants.

Casing 20

Improved layout and design Construction is suitable for ceiling mounting, no obstruction in the air flow Casing material of galvanized sheet steel Standard white epoxy spray finishing Bend/header protection by end covers, easy removed for maintenance Hinged drip trays as standard Possible defrost by hot gas spiral or electric defrost elements will be fixed to the bottom side of the coil Stainless steel fasteners

Kelvion DR-Radion features • Especially for working room applications • Reduced installation height • Radial fans give an optimum air distribution, lower energy consumption and less noise • A reduction of the defrost time, because of better air distribution • Capacity range from van 7 to 71 kW at SC2 (NH3) • EC fan technology possible • Easy to clean and maintain by removable fan plate and hinged inner and outer drip trays • Fans standard wired to a junction box • Suitable for NH3/CO2/H(C)FC- pump system and DE system and the most coolants • Kelvion DRR is delivered on a wooden frame for easy mounting • Many options and accessories available (see page 32)


3

4

5

Number of fans

: 1 - 4

4

Fan diameter

: 500, 630 mm

5

Fin spacing

: 4 and 7mm

Sound power level each fan LwA (+/-2dB(A))

7

3

FLC

50

: 4 ,6, 8

Nominal power

2

Rows deep

Speed

6

2

Frequency

DRR

: Kelvion DRR

Power supply range

2

Series

Fan diameter

1

1

mm

V

Hz

min-1

Watt

A

dB(A)

3X400V-50HZ 500

380 .. 480

50 / 60

1350

1320

2,10

74

630

380 .. 480

50 / 60

900

950

1,50

71

1X230V-50HZ 500

200 .. 277

50 / 60

1100

750

3,30

70

630

200 .. 270

50 / 60

830

750

3,30

72

Mentioned data are for each fan according the supplier of the fans 21


KELVION NCI AIR COOLERS Cooling and Freezing

The extensive range Kelvion NCI single discharge ceiling mounted industrial air coolers are suitable industrial cooling and freezing applications. The possible air direction is blow-through or draw-through (please specify when ordering). Coil block Tube distance Fin spacings Material

: 50x50 mm straight : 4, 6, 7, 8, 10 and 12mm. : 15mm o.d internally plain (p) or increased (i) copper tubes : aluminium HT-fins

The coil blocks have copper tubes mechanically expanded into fully collared aluminium fins. A good thermal contact is achieved by expansion of the tubes into the fin collars, that are also utilised as spacers to provide a constant distance between the fins. All coolers are pressure tested to 40 bar (lower by cooling mediums) and are supplied with a light over pressure charge of dried air. Suitable for the most known refrigerants and coolants, with the exception of NH3. For CO2 as refrigerant we have a special LXrange available.

22

Casing • Construction for ceiling mounting • Casing material of galvanized sheet steel • Standard white epoxy spray finishing • Bend/header protection by end covers, easy removed for maintenance • Standard refrigerant connections are positioned on the left hand side of the unit when looking with the direction of the airflow. • Cleanable execution optional • Hinged drip tray prepared • Possible defrost by hot gas spiral or electric defrost elements will be fixed to the bottom side of the coil • Stainless steel fasteners Kelvion NCI features • For cooling and freezing applications • Blow-through or draw-through execution possible • Copper tubes and aluminium fins • Available with internally plain or increased copper tubes • Consisting of 902 models • Capacity range from 4 to 269,0kW. (R404A dx, SC2) • EC fan technology possible • Fans not standard wired to a junction box (optional) • Suitable for most refrigerants / coolants with exception of NH3 • Kelvion NCI is delivered on a wooden frame for easy mounting • Many options and accessories available (see page 32)


1

NCI

2

B

3

1

Range

: Kelvion NCI

2

Air direction

: B=blow Z=draw

3

Execution tube

: p : i

4

Rows deep

: 3, 4 ,6, 8, 10

4

-p

6

= internal plain = internal increased

3

45

7

5

Number of fans

: 1 - 8

5

6

7

6

Fan diameter

: 450, 560, 630 mm

7

Fin spacing

: 4, 6, 7, 8, 10, 12 mm

Three phase - 50Hz

D

FLC

Speed

Nominal power

FLC

Watt

A

min-1

Watt

A

dB(A)

dB(A)

Sound power level each fan LwA (+/-2dB(A))

Nominal power

min-1

FLC

Speed

V

Nominal power

Tension

mm

D

Y

Speed

Fan diameter

Y

Sound power level each fan LwA (+/-2dB(A))

D

Three phase - 60Hz

min-1

Watt

A

dB(A) 76

4 pole (n=1500 min-1 nom.) 400

3x400/690

1370

230

0,44

1110

170

0,27

75

70

1530

340

0,57

450

3x400/690

1250

350

0,64

950

220

0,35

75

70

1320

490

0,79

81

500

3x400/690

1330

830

1,45

940

550

0,97

78

73

1480

1200

2,00

80

560

3x400/690

1280

1050

2,20

920

580

1,10

82

74

1320

1350

2,60

85

630

3x400/690

1360

1500

2,70

1100

1100

1,80

86

83

1640

2900

4,60

92 69

6 pole (n=1000 min-1 nom.) 450

3x400/690

860

170

0,39

640

100

0,19

66

59

910

220

0,42

500

3x400/690

870

290

0,74

590

150

0,36

68

57

860

380

0,88

71

560

3x400/690

870

340

0,70

630

210

0,38

73

66

900

480

0,88

76

630

3x400/690

900

630

1,25

720

440

0,73

74

69

980

940

1,60

76

Mentioned data are for each fan according the supplier of the fans 23


KELVION VCe AIR COOLERS Powerful quiet The Kelvion VCe models are highly effective, for example, for application in food and beverage distribution centers, logistics centers and production shop floors. As required by market demand, models in the Kelvion VCe series feature few but large fans. With the newly designed modules the speed of the fans and the air velocity through the coil are reduced! Available with internally plain or increased copper tubes. Coil block Tube distance Fin spacings Material

: 50x50 mm straight : 4, 6, 7, 8, 10 and 12mm. : 15mm o.d internally plain (p) or increased (i) copper tubes : aluminium HT-fins

The coil blocks have copper tubes mechanically expanded into fully collared aluminium fins. A good thermal contact is achieved by expansion of the tubes into the fin collars, that are also utilised as spacers to provide a constant distance between the fins. All coolers are pressure tested to 40 bar (lower by cooling mediums) and are supplied with a light over pressure charge of dried air. Suitable for most known refrigerants and coolants, with the exception of NH3. For CO2 as refrigerant we have a special LX-range available.

24

Casing • Construction for ceiling mounting • Casing material of galvanized sheet steel • Standard white epoxy spray finishing • Bend/header projection by end covers, easy removed for maintenance • Hinged drip tray prepared • Standard refrigerant connections are positioned on the left hand side of the unit when looking with the direction of the airflow • Cleanable execution optional • Possible defrost by hot gas spiral or electric defrost elements will be fixed to the bottom side of the coil • Stainless steel fasteners Kelvion VCe features • For cooling and freezing applications • Blow-through or draw-through execution possible • Copper tubes and aluminium fins • Available with internally plain or increased copper tubes • Consisting of 132 models • Capacity range from 14,5 to 188,0kW (R404A dx, SC2) • EC fan technology possible • Highly effective air cooler due to new designed modules and fans. • Up to 6 fans, fan diameter 500, 630, 710 and 800 mm • Suitable for the most refrigerants / coolants with exception of NH3 • ZAplus fan on Kelvion VCe with 710 and 800 mm models (most energy efficient fan on the market today) • Kelvion VCe is delivered on a wooden frame for easy mounting


2

VCe

B

3

-p

Range

: Kelvion VCe

2

Air direction

: B=blow Z=draw

3

Execution tube

: p : i

4

Rows deep

: 6, 8, 10

4

6

= internal plain = internal increased

3

45

7

5

Number of fans

: 1 - 6

5

6

7

6

Fan diameter

: 500, 630, 710, 800 mm

7

Fin spacing

: 4, 6, 7, 8, 10, 12 mm

D

D

D

Speed

Nominal power

FLC

Sound power level each fan LwA (+/-2dB(A))

Watt

A

dB(A)

540

0,96

78

73

1480

1200

2,00

80

1100

1100

1,80

86

83

1640

2900

4,60

92

0.74

590

150

0.36

68

57

970

440

0,90

71

1,25

720

440

0,72

74

69

1040

1000

1,55

76

2,40

770

660

1,20

76

71

1070

1450

2,70

77

3,50

600

920

1,70

80

72

910

2500

4,20

81

Speed

min-1

FLC

dB(A)

Nominal power

dB(A)

Speed

A

Tension

Watt

Fan diameter

FLC

Y

Nominal power

Y

mm

V

min-1

Watt

A

min-1

500

3x400/690

1340

840

1,45

940

630

3x400/690

1360

1500

2,70

500

3x400/690

880

290

630

3x400/690

900

620

710

3x400/690

920

940

800

3x400/690

815

1700

Sound power level each fan LwA (+/-2dB(A))

1

1

THREE PHASE - 50HZ

THREE PHASE - 60HZ

SINGLE PHASE - 50HZ

SINGLE PHASE - 60HZ

500

1x230

1240

720

3,20

77

1260

1000

4,40

77

500

1x230

900

270

1,25

74

900

380

1,75

75

Mentioned data are for each fan according the supplier of the fans 25


KELVION NNS AIR COOLERS Potatoes, vegetables and fruits

The Kelvion NNS range of ceiling mounted aircoolers are specially designed for use in chill rooms, working with an air temperature of ± 0°C. The aircoolers are especially suitable for vegetable and fruit storage, working with a small D T to prevent dehydration of the product. The height of the aircooler is low, so the maximum space in the chill room can be utilised. Coil block Tube distance Fin spacings Material

: 50x50 mm straight : 7 mm : 15mm o.d internally plain copper tubes : aluminium HT-fins

Kelvion NNS coil blocks have copper tubes mechanically expanded into fully collared aluminium fins. A good thermal contact is achieved by expansion of the tubes into the fin collars, that are also utilised as spacers to provide a constant distance between the fins. All coolers are pressure tested to 40 bar (lower by cooling mediums) and are supplied with a light over pressure charge of dried air. Suitable for most known refrigerants and coolants, with the exception of NH3. For CO2 as refrigerant we have a special LX-range available. 26

Casing • Construction for ceiling mounting • Casing material of galvanized sheet steel • Standard white epoxy spray finishing • Bend/header projection by end covers, easy removed for maintenance • Standard refrigerant connections are positioned on the left hand side of the unit when looking with the direction of the airflow • Possible defrost by hot gas spiral or electric defrost elements will be fixed to the bottom side of the coil • Hinged drip tray prepared • Stainless steel fasteners Kelvion NNS features • Especially for agricultural applications • Copper tubes and aluminium fins • Consisting of 16 models • Capacity range from 6,4 to 62,5 kW (R404A dx, SC2) • EC fan technology possible • Suitable for most refrigerants / coolants with exception of NH3 • Up to 8 fans, fan diameter 350, 400, 450 and 500 mm • Kelvion NNS is delivered on a wooden frame for easy mounting


1

2

NNS

6

3

45

7

3

4

5

1

Range

: Kelvion NNS

2

Rows deep

: 6

3

Number of fans

: 1 - 8

4

Fan diameter

: 350, 400, 450, 500 mm

5

Fin spacing

: 7 mm

Three phase - 50Hz

D

FLC

Speed

Nominal power

FLC

Watt

A

min-1

Watt

A

Sound power level each fan LwA (+/-2dB(A))

Nominal power

min-1

FLC

Speed

V

Nominal power

Tension

mm

D

Y

Speed

Fan diameter

Y

Sound power level each fan LwA (+/-2dB(A))

D

Three phase - 60Hz

dB(A)

dB(A)

min-1

Watt

A

dB(A)

4 pole (n=1500 min-1 nom.) 400

3x400/690

1370

230

0,44

1110

170

0,27

75

70

1530

340

0,57

76

450

3x400/690

1250

350

0,64

950

220

0,35

75

70

1320

490

0,79

81

500

3x400/690

1330

830

1,45

940

550

0,97

78

73

1480

1200

2,00

80

6 pole (n=1000 min-1 nom.) 450

3x400/690

860

170

0,39

640

100

0,19

66

59

910

220

0,42

69

500

3x400/690

870

290

0,74

590

150

0,36

68

57

860

380

0,88

71

Mentioned data are for each fan according the supplier of the fans 27


KELVION DV-RADION AIR COOLERS New generation dual discharge air coolers The Kelvion DV-Radion (DVR) is a new generation range of dual discharge ceiling mounted air coolers with radial fans and are especially suitable for cooling and working room applications. A radial fan makes it possible to draw the air from below, after which the fan blows out the air right away in the right direction of the coil blocks. Energy required for the 90° twist of the air direction is no longer needed! Due to a low overall height of the air cooler the chilling room can be optimally used. The air direction is dual discharge blow-through. The radial fans are ERP2015 and available in EC (1x230V or 3x400V). Coil block Tube distance Fin spacings Material

: 50x50 mm straight : 4, 7 and 10mm : 15mm o.d internally plain (p) or increased (i) copper tubes : aluminium HT-fins

Kelvion DVR coil blocks have copper tubes mechanically expanded into fully collared aluminium fins. A good thermal contact is achieved by expansion of the tubes into the fin collars, that are also utilised as spacers to provide a constant distance between the fins. All coolers are pressure tested to 40 bar (lower by cooling mediums) and are supplied with a light over pressure charge of dried air. Suitable for most known refrigerants and coolants, with the exception of NH3. For CO2 as refrigerant we have a special LX-range available. 28

Casing • Improved layout and design • Construction is suitable for ceiling mounting, no obstruction in the air flow • Casing material of galvanized sheet steel • Standard white epoxy spray finishing • Bend/header protection by end covers, easy removed for maintenance • Hinged drip trays as standard • Possible defrost by hot gas spiral or electric defrost elements will be fixed to the bottom side of the coil • Stainless steel fasteners Kelvion DV-Radion features • Especially for working room applications • Reduced installation height • Radial fans give an optimum air distribution, lower energy consumption and less noise • A reduction of the defrost time, because of better air distribution • Capacity range from 8,0 to 65,0kW (R404A dx, SC2) • EC fan technology possible • Easy to clean and maintain by removable fan plate and hinged inner and outer drip trays • Fans standard wired to a junction box • Suitable for most refrigerants / coolants with exception of NH3 • Kelvion DVR is delivered on a wooden frame for easy mounting • Many options and accessories available (see page 32)


1

: Kelvion DVR

2

Execution tube

: p : i

3

Rows deep

: 4 ,6, 8

4

Number of fans

: 1 - 4

3

Fan diameter

: 500, 630 mm

4

5

6

6

Fin spacing

: 4,and 7mm

Sound power level each fan LwA (+/-2dB(A))

5

FLC

7

Nominal power

50

Speed

2

Frequency

6

= internal plain = internal increased

Power supply range

-i

Serie

Fan diameter

DVR

2

1

mm

V

Hz

min-1

Watt

A

dB(A)

3X400V-50HZ 500

380 .. 480

50 / 60

1350

1320

2,10

74

630

380 .. 480

50 / 60

900

950

1,50

71

1X230V-50HZ 500

200 .. 277

50 / 60

1100

750

3,30

70

630

200 .. 270

50 / 60

830

750

3,30

72

Mentioned data are for each fan according the supplier of the fans 29


KELVION NVS AIR COOLERS Spreaded air diffusion

The Kelvion NVS range of dual discharge ceiling mounted air coolers are especially suitable for cooling and working room applications. The height of the aircooler is low, so the maximum space in the chill room can be utilised. The air direction is dual discharge blow-through or draw-through and the air coolers are available with internally plain or increased copper tubes (please state when ordering). The fans are mounted to the outside of the air cooler. The fans are as standard not wired on a junction box to the connection side. Wiring is available against an extra price. Coil block Tube distance Fin spacings Material

: 50x50 mm straight : 4, 7 and 10mm : 15mm o.d internally plain (p) or increased (i) copper tubes : aluminium HT-fins

Kelvion NVS coil blocks have copper tubes mechanically expanded into fully collared aluminium fins. A good thermal contact is achieved by expansion of the tubes into the fin collars, that are also utilised as spacers to provide a constant distance between the fins. All coolers are pressure tested to 40 bar (lower by cooling mediums) and are supplied with a light over pressure charge of dried air. Suitable for most known refrigerants and coolants, with the exception of NH3. For CO2 as refrigerant we have a special LX-range available. 30

Casing • Construction for ceiling mounting • Casing material of galvanized sheet steel • Standard white epoxy spray finishing • Bend/header protection by end covers, easy removed for maintenance • Hinged drip tray (only construction without feet) • Possible defrost by hot gas spiral or electric defrost elements will be fixed to the bottom side of the coil • Stainless steel fasteners Goedhart® NVS features • Especially for working room applications • Copper tubes and aluminium fins • Consisting of 480 models • Available with internally plain or increased copper tubes • Capacity range from 1,0 to 150,0kW (R404A dx, SC2) • EC fan technology possible • The fans are mounted to the outside of the air cooler. easy for maintenance • The fans are as standard not wired on a junction box (optional) • Suitable for most refrigerants / coolants with exception of NH3 • Kelvion NVS is delivered on a wooden frame for easy mounting • Many options and accessories available (see page 32)


1

NVS

2

-p

1

Series

: Kelvion NVS

2

Execution tube

: p : i

3

Rows deep

: 3, 4 ,6, 8, 10

4

Number of fans

: 1 - 6

3

6

4

56

10

5

Fan diameter

: 450, 500, 560, 630 mm

4

5

6

6

Fin spacing

: 4, 7 en 10 mm

Three phase - 50Hz

Three phase - 60Hz

D

FLC

min-1

Watt

A

dB(A)

dB(A)

Sound power level each fan LwA (+/-2dB(A))

Nominal power

A

FLC

Speed

Watt

Nominal power

FLC

min-1

Speed

Nominal power

V

D

Y Sound power level each fan LwA (+/-2dB(A))

Speed

Y

Tension

Fan diameter

D

mm

= internal plain = internal increased

min-1

Watt

A

dB(A) 76

4 pole (n=1500 min nom.) -1

400

3x400/690

1370

230

0,44

1110

170

0,27

75

70

1530

340

0,57

450

3x400/690

1250

350

0,64

950

220

0,35

75

70

1320

490

0,79

81

500

3x400/690

1330

830

1,45

940

550

0,97

78

73

1480

1200

2,00

80

560

3x400/690

1280

1050

2,20

920

580

1,10

82

74

1320

1350

2,60

85

630

3x400/690

1360

1500

2,70

1100

1100

1,80

86

83

1640

2900

4,60

92 69

6 pole (n=1000 min-1 nom.) 450

3x400/690

860

170

0,39

640

100

0,19

66

59

910

220

0,42

500

3x400/690

870

290

0,74

590

150

0,36

68

57

860

380

0,88

71

560

3x400/690

870

340

0,70

630

210

0,38

73

66

900

480

0,88

76

630

3x400/690

900

630

1,25

720

440

0,73

74

69

980

940

1,60

76

Mentioned data are for each fan according the supplier of the fans 31


Accessories and options for Kelvion air coolers

FLEXIBLE SOLUTIONS FOR YOUR APPLICATIONS Accessoiries

Blow-through Draw-through Electrical defrost Hotgas defrost Water defrost Integrated secundair defrost circuit Anti-condensation heating driptray UVC Disinfection system Fan heating Hinged fans Hinged drip tray Insulated driptray Insulated fan plates Polyester drip tray Plastic air throw streamer* Sock connection* Sock connection with air straigtner* Defrost sock * Diffusor Diffusor with air operated damper

Kelvion VR

Kelvion VRe

Kelvion VRS

Kelvion NRS

X X X X X X X

X X X X X X X

X X X X X X X

X

X X X X

X X X X

X X X X

X X X X X X X

X X X X X X X

X X X X X X X

X X X X X X

X X X X X X X X X X X X X X

X X X X X X X X X X

Kelvion DR-Radion X X X X X X

X X X X

Options Insulation disks Feet for floor mounting Suction hood over fan Suction hood fin side * Fans 60Hz Fans EC Fans 1x230V Coolants Pump system CO2 Other casing material Other fin spacings Fins Almg Fins Goldlack

X X X X X X X X X X X X X X

*=Only draw-through air coolers (Kelvion NRZ and Kelvion VRe-Z) 32

X X X X X X X

X X

X X X X X X X X X X

X

X X X X X X X X X X X


For room temperatures where ice-build up can be expected and where the coil can not be defrosted by the room air, an defrost system is available. Electrical defrost On request Kelvion Flexible air coolers Cu/Al can be provided with electrical defrost. A distinction can be made here between heavy defrost loads for low temperatures and light defrost load for higher temperatures (room temperature approximately 0 °C).The stainless steel heating elements are fitted in the coil block within aluminium tubes, which forms a highly conductive medium between the heaters and the fins. In the drip tray heater elements are fitted to the underside of the aluminium inner tray. The elements are rated for 220/240 V and are connected (IP55) for 380/415 V (with neutral) supply. The heater elements in the coil block are removable from the bend side, whilst the tray heater elements can be removed once the outer tray has been removed. The exact number of elements and electrical power for light and heavy defrost each air cooler, you can find in our Kelvion selection program.

Heating section The air cooler can be carried out with a heating section with electric heating elements to heat up again dehumidified air The heating section is compared to the air flow placed after the coil block. The heating elements can be placed with holders against the coil block or completely integrated in the casing. Hot gas defrost The coil block is as standard suited for hot gas defrost ( hot gas supply through the suction header). Against an extra price the drip tray can be provided with a copper hot gas spiral. This is enclosed in aluminium profiles that are rigidly secured to the under side of the aluminium inner drip tray. As a result, a very good heat transfer is realized. As with electric defrost a distinction is made with light defrost (room temperature around 0 ° C) and heavy defrost. Water defrost On top of the coil block a removable water defrost tray is mounted. The height of the water defrost tray is 80 mm, which increases the total height of the air cooler. The standard discharge head of the water in the water defrost tray is 25 mm, the maximum speed in the water supply line is 5m / sec. For an optimal functioning of the water defrost, the temperature of the defrost water must be between + 15 ° C and at + 30 ° C. The water defrost tray is executed with handles, easy for disassemble and cleaning.

FAN HEATING

The fan fan heating prevents ice build-up between the fan impeller and fan bellmouth during the defrost cycle. This prevent damaging of the fan. We advise to use fan heating as option on your air cooler when the room temperature <-10 °C Delivery • Is mounted and connected to a junction box • Can also be retrofitted

Fan diameter mm 400 450 500 560 630 710 800

Connection box

Fan Heating

Power at 230V kW 0,50 0,63 0,63 0,76 0,89 0,48 0,63

33


DEFROST SOCKS (Draw-through air coolers)

The defrost socks may be used at drawthrough air coolers and optimizes defrosting in particular freezing applications. In the cooling phase and activated fans, the defrost sock is inflated. In the defrost phase, when the fans are turned off, the defrost sock close the the fan hole and supports the defrost process of the coil block. Execution Suitable for food industry, 100% polyester endless fiber, washable at 40 ° C, suitable for temperatures -60 to 110 ° C, very flexible, Fire resistance E (EN13501-1: 2003), double stitched, tear resistant. Advantage The defrost sock prevent draw in the air cooler during the defrost process. The heat remains in the air cooler and ensures that the defrosting time is considerably shortened.

inside

L mm 760 835 925 1030 1135 1285

ØB

B mm 380 425 480 540 595 680

inside

Kelvion NCI-Z / VCe-Z Connection A mm mm 500 515 550 565 650 665 637 650 716 720 817 820

80 100 L

PREPARED FOR TEXTILE HOSES With textile/PVC air hoses, the air flow can be optimized • Applications in work and production • Sensitive refrigerated products (eg flowers, cheese ripening) Advantages By using air hoses a very even distribution of air at low air speed is possible. • Lower absenteeism through draft-free workplaces • Optimal climate for sensitive products • No condensation, because of the breathable fabric no dew point exceedance occurs. Kelvion NCI-Z / VCe-Z fan diameter Connection mm mm 450 500 500 550 560 637 630 637

Attention!! When selecting the air cooler, you need to take pressure loss into account.

34

100

ØA

fan diameter mm 450 500 560 630 710 800

Standard execution


Temperatuur i

0°C

0

5

10

15 min.

(Draw-through air coolers)

The suction hood is applied when used for freezing applications from -18 ° C. It supports the alternate defrost fot the air cooler in the freezing room. The suction hood is carried out with 13 mm insulation. • The suction hood is equal to the casing Material of the air cooler. • Suction hood is supplied separately and is easy to assemble Advantages (in combination with a defrost sock) The defrost sock and suction hood prevent draw in the air cooler during defrosting. The heat remains on this way in the cooler and that means: • Shorten the defrosting time by over 50% • Significant energy savings • No frost formation on the ceiling of the room and to the products with minimum vapor formation

0°C

Ontdooiverloop zonder ontdooisok en aanzuigkap *

0

10

20

30

40 min.

Tijdverloop van de ontdooiing

Temperature in the air cooler

SUCTION HOOD

Temperatuur in de luchtkoeler

Tijdverloop van de ontdooiing

Defrost progress with defrost sock and suction hood * Defrost progress without defrost sock and suction hood *

0°C

0

5

10

15

20

30

40 min.

Time progress of defrosting

NOTE: Due to extra external pressure, the air volume and the capacity of the air cooler changes: • • •

When using a defrost sock the air volume is reduced with -10% and the capacity with -5% When using a defrost sock and suction hood the air volume is reduced with -20% and the capacity with -10% Per fan is 1 defrost sock is needed. Defrost socks are delivered assembled

PLASTIC AIR THROW STREAMER (Draw-through air coolers)

The Ziehl Abegg fan on a draw-through FeZn air cooler can be executed with a plastic air throw streamer for an improved air throw. Available on fan diameters 400, 450 and 630 mm. Advantage The air throw streamer gives a improved air throw Also suitable on air coolers with stainless steel casing

35


Temperatuur in de luchtkoe

0°C

0

SUCTION HOOD OVER THE FANS

Advantages (in combination with a diffor with damper) The diffusor with damper and suction hood prevent draw in the air cooler during defrosting. The heat remains on this way in the cooler and that means: • Shorten the defrosting time by over 50% • Significant energy savings • No frost formation on the ceiling of the room and to the products with minimum vapor formation

Temperatuur in de luchtkoeler

The suction hood over the fans is applied when used for freezing applications from -18 ° C. It supports the alternate defrost fot the air cooler in the freezing room. It is possible to execute the suction with 13 mm insulation. • The material of the suction hood is equal to the casing material of the air cooler. • Suction hood is supplied separately and is easy to assemble

10

15 min.

0°C

Ontdooiverloop zonder ontdooisok en aanzuigkap *

0

10

20

30

40 min.

Tijdverloop van de ontdooiing

Ontdooiverloop met ontdooisok en aanzuigkap * Ontdooiverloop zonder ontdooisok en aanzuigkap * Temperatuur in de luchtkoeler

(Blow-through air coolers)

5

Tijdverloop van de ontdooiing

0°C

0

5

10

15

20

30

40 min.

Tijdverloop van de ontdooiing

NOTE! Due to extra external pressure, the air volume and the capacity of the air cooler changes: • •

When using a diffusor with damper the air volume is reduced with -10% and the capacity with -5% When using a diffusor with damper and suction hood over the fans the air olume is reduced with -20% and the capacity with -10%

AIR DIFFUSER WITH AIR OPERATED DAMPER (Blow-through air coolers)

The air diffuser with air opereted damper may be used at blow-through air coolers and optimizes defrosting in particular freezing applications. In the cooling phase and activated fans, the air operated damper is blown open. In the defrost phase, when the fans are turned off, the air operated damper close the the fin side of the coil block and supports the defrost process of the coil block. Execution The damper is air operated and has few mechanical parts. The damper is delivered in open possition to prevent damage during transport. Advantage The air diffuser with air operated damper prevent draw in the air cooler during the defrost process. The heat remains in the air cooler and ensures that the defrosting time is considerably shortened. In addition, the diffusor provides improved air throw.

36


37


UVC DISINFECTION SYSTEM UVC disinfection in food production means round-the clock hygiene. The UVC treatment of coil block fin surface destroys bacteria before they colonize your products and ensures consistent quality over the whole working day. UVC fin surface treatment on the Kelvion DRR air coolers enables to take residual free measures against bacteria right where they arise. Due to UVC radiation a slight discoloration is possible on spray painted surfaces. ⊲ ⊲ ⊲ ⊲ ⊲ ⊲

A vailable on Kelvion DRR air coolers UVC against bacteria, yeasts, viruses and mold R ound-the-clock hygiene of the coil block surface L ow energy costs through efficient ballasts W ithout chemicals and residue-free S hatterproof lamps according to HACCP and IFS standard ⊲ O perating temperature 0 - 40°C ⊲ UVC treatment ensures you a hygienic surface ⊲ IP67 protected

LIFTING INSTRUCTIONS

www.kelvion.com

HEAT EXCHANGE IS OUR PASSION Experts in Heat Exchange - since 1920

www.kelvion.com

HEAT EXCHANGE IS OUR PASSION Experts in Heat Exchange - since 1920

These instructions must always be followed in order to guarantee safety and to prevent any damage occurring to our product. Heat exchangers mounted on a wooden frame can be unloaded by a forklift truck. When doing so, stacked heat exchangers may only be lifted off one at a time. A crane can also be used for unloading by positioning slings under the wooden frame. Heat exchangers with transport legs must be unloaded using a crane with a balancer (see lifting instructions).

38

© Kelvion • All rights reserved • Subject to changes • Version 05 • 03/21

Lifting instructions are supplied with every product. Lifting and moving heat exchangers must be carried out by skilled personnel. Safety must always be assured. Contact us if in doubt about any lifting or moving instruction.


39


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