M-06-35 REV. A AUGUST 2008
OPERATION & MAINTENANCE MANUAL
© MAXON Lift Corp. 2008
(THIS PAGE INTENTIONALLY LEFT BLANK)
LIFTGATE TERMINOLOGY
LATCH (STOW PLATFORM)
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
PLATFORM STOW STOP ADJUSTMENT SCREW PINCH SHIELD
PARALLEL ARM
LIFT CYLINDER
CONTROL SWITCH
LINK LIFT ARM MAIN FRAME COVER
MAIN FRAME
PLATFORM
THRESHOLD
6
DECALS DECAL P/N 264081
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
DECAL P/N 263187 DECAL P/N 264081
DECAL P/N 263184
DECAL P/N 280006
DECAL P/N 280005
DECAL P/N 263187
DECAL P/N 263188
8
DECAL P/N 280006
CAUTION DECAL P/N 263187
CAPACITY DECAL P/N 280006
WARNING DECAL P/N 263184
CAUTION DECAL P/N 263188
9
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
INSTRUCTION DECAL P/N 280005-02
WARNING DECAL P/N 264081
PARTS BREAKDOWN MAIN ASSEMBLY-1
8
23 6 PLACES
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
29 25
30 32
31
25 6
9
13 19 10
20 17 (4 PLACES)
20 (4 PLACES)
20 (4 PLACES)
32
30
10
16 11 16 22
18 13 15 (4 PLACES)
24
5
29
17 (4 PLACES)
19
32 25
4A
6
3
25
11
2
26
20
13
23 (3 PLACES)
31 2
4
32
16
1
26
2
13 (4 PLACES)
18
24
15
4A 5
25
26
27 12 28 22 (3 PLACES)
25
21 (2 PLACES)
14 (3 PLACES)
21 (3 PLACES)
18 (3 PLACES)
FOR LIGHTS REFER TO ELECTRICAL SECTION
12 4 25 27 25
28 14 (3 PLACES)
7
38
4A
4A
26
PART NO.
DESCRIPTION
282095-01
MAIN FRAME WELDMENT, 91” WIDE
282095-02
MAIN FRAME WELDMENT, 86” WIDE
1
1
2
3
203216
RUBBER GROMMET, 3/32” X 3/8” X 1-3/4”
3
1
226598
PLATE, RECESSED SWITCH
2
263559
UPPER PARALLEL ARM ASSY
3
905139-03
5
2
263578
PIN, 7/8” X 6-1/8” LG.
6
2
263580
PIN CYLINDER UPPER
4 4A
263695-01 7
1
BEARING, 7/8” I.D. X 1” LG.
HOLDER (SOLID COVER), 91” WIDE
263695-02
HOLDER (SOLID COVER), 86” WIDE
267389-02
HOLDER, LIGHT KIT (W/HOLES), 91” WIDE
267389-01
HOLDER, LIGHT KIT (W/HOLES), 86” WIDE
8
1
263770
MAXON NAME PLATE
9
1
10
2
264347
WEAR STRIP, 5” X 28” LG.
11
2
264348
FLAT, 1-1/4” X 23”
12
2
264351
PIN, CYLINDER BOTTOM
13
10
900004-2
CAP SCREW, 1/4”-20 X 3/4” LG.
14
6
900014-4
CAP SCREW, 3/8”-16 X 1” LG.
15
2
900014-6
16
3
901002
17
8
901011-1
HEX NUT, 1/4”-20
18
5
901011-5
HEX NUT, 3/8”-16
19
2
901018
20
10
902011-2
21
5
902011-4
LOCK WASHER, 3/8”
22
4
902013-11
FLAT WASHER, 3/8”
23
9
904005-1
RIVET, 3/16”
24
2
905138-11
E RING, 7/8”
25
8
905138-13
E RING, 1”
26
4
905146-01
FIBERGLIDE THRUST BEARING
27
2
905139-02
BEARING, 1” I.D X 3/4” LG.
28
2
905139-03
BEARING, 7/8” I.D X 1” LG.
29
2
282087-01
LATCH
30
2
900014-8
CAP SCREW, 3/8”-16 X 2” LG.
31
2
262624
32
4
902000-10
264343-01
COVER, CENTRAL HOUSING 79” WIDE
264343-02
COVER, CENTRAL HOUSING 74” WIDE
CAP SCREW, 3/8”-16 X 1-1/2” LG. LOCK NUT, 3/8”-16
U-NUT, (1/4”-20) LOCK WASHER, 1/4”
SPRING, COMPRESSION FLAT WASHER, 3/8”
39
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM QTY.
MAIN ASSEMBLY-2
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
20
10 16
19
5
21 22 5
4 3 7
19 18
1
4
14 9
15
6 8
17
12 1 14
2
11
15
13
9
18 2
17 REFER TO PLATFORMS
40
PART NO.
DESCRIPTION
1
2
253516
RUBBER BUMPER, 2” X 1”
2
2
263560
LINK ASSY
3
1
4
2
263574
PIN, 7/8” X 1-9/16” LG.
5
2
263579
PIN, 7/8” X 2-7/32” LG.
6
1
264340
PIN WELDMENT
7
1
8
1
9
263571-01
PIN MOUNT ASSY, 91” WIDE
263571-02
PIN MOUNT ASSY, 86” WIDE
265830-01
TORSION BAR PIN WELDMENT, 42” LG.
265830-02
TORSION BAR PIN WELDMENT, 36-1/2” LG.
265832-02
TORSION BAR, 78-1/2” LG.
265832-03
TORSION BAR, 73” LG.
2
900009-2
CAP SCREW, 5/16”-18 X 1” LG.
10
1
900014-12
CAP SCREW, 3/8”-16 X 5/8” LG.
11
1
900014-4
CAP SCREW, 3/8”-16 X 1” LG.
12
1
901002
LOCK NUT, 3/8”-16
13
1
902001-1
FLAT WASHER, 3/8”
14
2
902002-1
FLAT WASHER, 5/16”
15
2
902011-3
LOCK WASHER, 5/16”
16
1
902011-4
LOCK WASHER, 3/8”
17
2
905015
18
2
905138-08
19
4
ROLL PIN, 3/16” X 1” LG. E RING, 5/8”
905138-11
E RING, 7/8”
263692-01
ANGLE PLATE, (FOR 91” WIDE)
263692-02
ANGLE PLATE, (FOR 86” WIDE)
20
1
21
2
902011-6
LOCK WASHER, 1/2”
22
2
900035-1
CAP SCREW, 1/2”-13 X 1” LG.
41
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM QTY.
STEEL PLATFORM
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
3
1
2 4 5
3
2 4 5
ITEM QTY.
PART NO.
DESCRIPTION
282102-01
PLATFORM WELDMENT, 91” WIDE
282102-02
PLATFORM WELDMENT, 86” WIDE
1
REF
2
2
253516
3
2
900001-3
BUTTON SCREW, 5/16”-18 X 1” LG.
4
2
902002-1
FLAT WASHER, 5/16”
5
2
901001
LOCK NUT, 5/16”-18
RUBBER BUMPER, 2” X 1”
42
4
4
1
4
3
4 5
3 2
5 3
5
ITEM QTY.
PART NO.
DESCRIPTION
282137-01
SAFETY STEEL PLATFORM ASSEMBLY, 91” WIDE
282140-01
SAFETY STEEL PLATFORM ASSEMBLY, 86” WIDE
282136-01
SAFETY STEEL PLATFORM WELDMENT, 88” WIDE
282138-01
SAFETY STEEL PLATFORM WELDMENT, 83” WIDE
1
REF
2
1
3
4
253516
4
4
900001-3
5
4
901001
RUBBER BUMPER, 2” X 1” BUTTON SCREW, 5/16”-18 X 1” LG. LOCK NUT, 5/16”-18
43
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
SAFETY STEEL PLATFORM
ALUMINUM PLATFORM 9 (2 PLACES) 8 (2 PLACES) 3
7
5
6
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
1
10
9 (2 PLACES) 4 3 2
7 5 6 8 (2 PLACES)
ITEM QTY.
PART NO.
10 4
DESCRIPTION
282130-01
PLATFORM ASSEMBLY, 91” WIDE
282132-01
PLATFORM ASSEMBLY, 86” WIDE
282129-01
PLATFORM WELDMENT, 88” WIDE
282131-01
PLATFORM WELDMENT, 83” WIDE FLANGE BUSHING
1
REF
2
1
3
2
261837-12
4
2
900007-7
5
2
901003
6
2
902000-6
FLAT WASHER, #10
7
2
282144-01
HOLDER WELDMENT
8
4
900044-4
SOCKET SCREW, 1/4”-20 X 3/4” LG.
9
4
901000
10
2
905314-04
PAN HEAD SCREW, 10-24 X 1” LG. LOCK NUT, 10-24
LOCK NUT, 1/4”-20 BUMPER WITH WASHER
44
9 (2 PLACES) 8 (2 PLACES) 3
7
5
6
1
10
9 (2 PLACES) 4 3 2
7 5 6 8 (2 PLACES)
ITEM QTY.
PART NO.
10 4
DESCRIPTION
282097-01
PLATFORM ASSEMBLY, 91” WIDE
282134-01
PLATFORM ASSEMBLY, 86” WIDE
282098-01
PLATFORM WELDMENT, 88” WIDE
282133-01
PLATFORM WELDMENT, 83” WIDE
2
261837-12
FLANGE BUSHING
4
2
900007-7
PAN HEAD SCREW, 10-24 X 1” LG.
5
2
901003
6
2
902000-6
FLAT WASHER, #10
7
2
282144-01
HOLDER WELDMENT
8
4
900044-4
SOCKET SCREW, 1/4”-20 X 3/4” LG.
9
4
901000
10
2
905314-04
1
REF
2
1
3
LOCK NUT,10-24
LOCK NUT, 1/4”-20 BUMPER WITH WASHER
45
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ANODIZED ALUMINUM PLATFORM
HYDRAULIC COMPONENTS
RH CYLINDER
LH CYLINDER
3
3 5
5
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
4
4
5B
5B
5A
5A SEE 12 VOLT OR 24 VOLT POWER UNIT 6
7
1
46
2
PART NO.
DESCRIPTION
1
1
224370-11
HOSE, PLASTIC, 1/4” O.D. X 87” LG.
2
1
224370-13
HOSE, PLASTIC, 1/4” O.D. X 82” LG.
3
2
264349
ELBOW, 90 DEG. 1/4” NPT
4
2
264440
HOSE, 1/4” HP X 84-1/4” LG.
5
2
264442
CYLINDER ASSEMBLY
5A
1
264392
SEAL KIT
5B
1
264441
VALVE (FLOW CONTROL), 4.0 GPM
6
1
905188
BRANCH TEE, MALE, 1/8” NPT, 1/4” HOSE
7
1
905193
BRANCH TEE, SWIVEL, 3/8” M & 3/8” F
47
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM QTY.
12 VOLT POWER UNIT
10
9
7 3
11 8
2
6 4
1
5
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
12
48
PART NO.
DESCRIPTION
1
1
280178
ADJUSTMENT RELIEF VALVE
2
1
280177
BUSHING
3
1
280452
PLUG
4
1
280171
STRAP
5
1
280172
STARTER SOLENOID
6
1
280170
MOTOR
7
1
280165
PUMP ASSEMBLY
8
1
280175
PLUG
9
1
280176
RESERVOIR
10
1
280173
FILTER ASSEMBLY
11
1
280168
FILTER
12
1
280167
VALVE ASSEMBLY
49
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM QTY.
24 VOLT POWER UNIT
10
9
7 3
11 8
2
6 4
1
5
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
12
50
PART NO.
DESCRIPTION
1
1
280178
ADJUSTABLE RELIEF VALVE
2
1
280177
BUSHING
3
1
280452
PLUG
4
1
280171
STRAP
5
1
290092
STARTER SOLENOID
6
1
290090
MOTOR, 24 VOLT DC
7
1
290091
PUMP ASSEMBLY
8
1
280175
PLUG
9
1
280176
RESERVOIR
10
1
290095
FILTER ASSEMBLY, 24V
11
1
280168
FILTER
12
1
290096
VALVE ASSEMBLY, 24V
51
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM QTY.
ELECTRICAL COMPONENTS
11
9 2
3
10
6
1 7
4
3
2 5
5 8
4
6
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
12
7
52
PART NO.
DESCRIPTION
1
1
030972
SPLIT LOOM, BLACK, 3/8” X 24” LG.
2
2
040104
SPLIT LOOM, BLACK, 3/4” X 20” LG.
3
2
050293
LIGHT HARNESS
4
2
252532
RED LIGHT KIT
5
2
252533
CLEAR LIGHT
6
2
266199-01
SEALED LAMP, RED
7
2
266199-02
GROMMET CLOSED BACK
8
1
266200-01
LIGHT BAR, 3 LIGHTS (RED)
9
1
250876
10
2
267387-01
11
1
264443
12
1
263551-02
RUBBER SEAL SWITCH BOOT LICENSE PLATE LIGHT ELECTRICAL CABLE & SWITCH ASSEMBLY CABLE ASSEMBLY, 4 GA X 29 FT LG.
53
11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ITEM QTY.