International Research Journal of Engineering and Technology (IRJET)
e-ISSN: 2395-0056
Volume: 12 Issue: 04 | Apr 2025
p-ISSN: 2395-0072
www.irjet.net
“Pneumatic sugar cane cutting Machine” Mr. Mundewadi S.J 1, Mr. Mulla S.A2, Mr. Shaikh N.S 3 Mr. Patel A.Y 4 , Mr. Swami B.R 5 Mr. Nanaware M.H 6 1,2,3,4,5 Student Department of Mechanical Engineering, SPM polytechnic Kumathe, Solapur, India 6 Lecturer, Dept. of Mechanical
Engineering, SPM Polytechnic Kumathe, Solapur, India ---------------------------------------------------------------------***--------------------------------------------------------------------editing before formatting. Please take note of the following Abstract - The Pneumatic Sugarcane Cutting Machine is a semi-automated system designed to enhance the efficiency, safety, and precision of sugarcane harvesting. Traditional manual cutting methods are labor-intensive, time-consuming, and often lead to worker fatigue and inconsistent cutting quality. This project introduces a mechanized solution utilizing pneumatic actuation, which employs compressed air to power a cutting blade mechanism. The machine comprises a pneumatic cylinder, cutting blade, compressor, and a supporting frame. Upon activation, the pneumatic system delivers rapid and forceful linear motion to the blade, enabling clean and consistent cuts with minimal human effort. The design prioritizes portability, ease of use, and costeffectiveness, making it suitable for small to medium-scale farms. By reducing manual labor and improving productivity, the Pneumatic Sugarcane Cutting Machine offers a practical solution for modernizing agricultural practices and supporting sustainable farming.
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Key Words: Pneumatic, labour, intensive time-consuming, Sugarcane Cutting Machine , agricultural practices, blade
Manual cutting of sugarcane is labour intensive and timeconsuming. Agricultural labour is becoming scarce due to urban migration and aging rural workforce .A pneumatic cutter can reduce dependency on large numbers of workers.
1.2 Cutting Mechanism High-Speed Blade or Saw: Designed for tough materials like sugar cane or wood Reciprocating or Rotary Motion: Depending on the design, blades may move back-and-forth or rotate. Material-Specific Blades: Hardened or serrated for better grip and clean cuts on fibrous cane or dense wood.
2. Need of Sugar cane cutter machine The need for a pneumatic sugarcane cutter arises from several practical challenges and inefficiencies in traditional sugarcane harvesting methods. Here's a breakdown of the reasons. 2.1 Labour Shortage in Agriculture
1.Introduction The Pneumatic Sugar Cane Wood Cutter Machine is a mechanized device designed to efficiently cut sugar cane wood into desired sizes and shapes. Utilizing pneumatic power, this machine offers a reliable, precise, and laborsaving solution for sugar cane wood processing. With its innovative design and automated functionality, the Pneumatic Sugar Cane Wood Cutter Machine is an ideal tool for industries and individuals involved in sugar cane wood processing, biomass production, and sustainable energy generation. The need for a pneumatic sugarcane cutter arises from several practical challenges and inefficiencies in traditional sugarcane harvesting methods. Here's a breakdown of the reasons The mechanization of sugarcane harvesting is a crucial area of research in agricultural engineering due to the labor- intensive and time-consuming nature of traditional cutting methods
2.2 Increased Efficiency & Speed Manual cutting is slow; pneumatic tools can speed up the harvesting process. Increased productivity leads to quicker harvesting within the short ideal cutting window for sugarcane. 2.3 Reduction of Human Fatigue Manual harvesting requires repetitive bending, swinging, and lifting. A pneumatic cutter reduces physical strain, minimizing injuries and fatigue among workers. 2.4 Precision & Consistency Pneumatic tools offer more uniform cutting, leading to better quality control. Uniform cane length improves efficiency in transportation and processing at sugar mills.
1.1 Pneumatic Power System
2.5 Minimized Crop Damage
Air Compressor: Supplies compressed air to operate the machine .Pneumatic Cylinder/Actuators: Converts air pressure into linear motion for cutting. Control Valves: Regulate air flow and pressure to control the speed and force of cutting. Finally, complete content and organizational
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Manual methods can damage nearby stalks or roots. Pneumatic cutters, when designed well, are more targeted and gentle, reducing collateral damage to the crop.
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