RESEARCH AND DEVELOPEMENT OF BRICK USING WASTE MATERIALS

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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022

www.irjet.net

p-ISSN: 2395-0072

RESEARCH AND DEVELOPEMENT OF BRICK USING WASTE MATERIALS Ashwita Dalvi1, Sachin Adapat2, Aditi Patil3, Shantanu Patil4, Vinayak Mali5 1,2,3,4Student

at GMVIT college, Dept. of civil Engineering, Tala, Maharashtra, India professor at GMVIT college , Dept. of Civil Engineering, Tala, Maharashtra, India ---------------------------------------------------------------------***--------------------------------------------------------------------materials effects as Low cost to end-user, protection of top Abstract - The eco-friendly brick is made from recycled 5Assistant

industrial waste materials, an environmentally and economically sustainable alternative to clay fired bricks. The burning of conventional burnt bricks is also responsible for emissions of carbon dioxide, carbon monoxide, sulphur dioxide, nitrogen dioxide and suspended particulate matter which causes considerable health problems, especially related to respiration while also causing damages to properties and crops. This project aims to develop unfired, non-structural, binder brick with 100% waste material using fly ash, Stone Dust, Marble Dust, Construction Adhesive to alleviate resources like coal and diesel, preservation of top soil, prevention of harmful emissions and managing the industrial waste. This study is primarily focused on optimization of the compressive strength of newly developed bricks, while minimizing weight density, and water absorption, through extensive laboratory work. This methodology is to consciously produce bricks out of industrial waste based on the characterization, packing, and other engineering properties.

soil, as a green building component, improved methodology in recycling of industrial waste materials. It causes low energy consumption in process as unfired bricks, saving natural resources, environmental awareness through recycling. A huge amount of industrial wastes are waiting to be utilized as a resource.

Keywords: Unfired bricks, Fly ash bricks, Marble dust

1.1 TEST ON MATERIALS

bricks, Packing density.

Specific gravity test of raw materials

1 METHODOLOGY From the Literature review we found that different types of material such as Marble powder, Stone Dust, Fly Ash are the best replacement of clay in brick manufacturing. These materials are basically waste materials which we can use in brick manufacturing. Then we decide that we are using these waste materials for making bricks which is strong compared to normal conventional brick in less amount. For the Binding of these materials, we had to use a binding material. For that purpose, we used construction adhesive, i.e. Tile Adhesive.

1. INTRODUCTION The brick making is a traditional but important industry in developing nations. Housing is the primary need of every human being. As for the human body, carbons are the building block, bricks are the building blocks of a house. Clay fired bricks form the backbone of the construction industry. It is continually expanding on account of a rapid increase in demand for bricks in infrastructure and housing industry. On one hand, conventional brick-making sector is facing issues of resource depletion in terms of coal and top soil erosion along with other harmful emissions and particulate matter making the brick production process unsustainable. On the other hand, a huge amount of industrial waste like fly ash, marble dust, stone dust, pond ash, coal cinder, paper sludge, rice husk ash, blast furnace slag, etc. are waiting to be utilized as a resource. Development of conventional brick effects as Loss of agricultural top soil, environmental damage, carbon emissions, global warming. It causes higher energy consumption through intensive firing, environmental pollution, increase in industrial waste. While development of unfired eco-friendly brick using industrial waste

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Raw materials

Specific gravity

Stone dust

2.72

Marble dust

2.35

Water absorption test of raw materials Raw materials

Water absorption (%)

Stone dust

0.97%

1.2 WORKING PROCESS For making the bricks we sieve those materials with the help of 600-micron sieve. Then we mixed those materials in the ratio of 33%, 30%, 30% marble powder, 33%, 30%, 30% stone dust, 33%, 30% 30% fly ash 33%, 30%, 30% and 3%, 3%, 3% of construction adhesive. We calculate the weight of one brick by using volume method with the help of mass, volume and density (wet) formula. And we found that the approximate Weight of

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