International Research Journal of Engineering and Technology (IRJET)
e-ISSN: 2395-0056
Volume: 09 Issue: 05 | May 2022
p-ISSN: 2395-0072
www.irjet.net
FORGING HAMMER Kulkarni Anurag V1., Swami Akash S2., Telange Akash j3., Ranbhare Atharv U4., Nitalikar P.S5. Students, Diploma in Mechanical Engineering, Vishweshwarayya Abhiyantriki Padvika Mahavidyalay, Almala, Maharashtra, India. 5Guide Professor, Department Of Mechanical Engineering, Vishweshwarayya Abhiyantriki Padvika Mahavidyalay, Almala, Maharashtra, India. ---------------------------------------------------------------------***--------------------------------------------------------------------1,2,3,4
Abstract Use of machine is increased in many industries .The reason behind is machine because this machines are easy to use & it can be use continuously without a brake .This project deals with forging hammer . Forging hammer machine is one of the most important machine in automobile industry. It is primarily used in the drop forging to from the metal between two dies .The forging hammer machine works with the help of Pedal, motor and ms plate .The ms plate & hammer is connected in inclined by connecting plate and pedal is connected to the plate by welding .This machine is portable in size so easy transportable. This result in reduce cycle time. Other possible advantages are increase in productivity, reduced Labour. This machine is to design & fabricate a simple mechanical operated forging hammer by applying the principle of kinematic arrangement & mechanical design concepts. Key Words: Development, Industries, Machine, Forging Hammer,
1. INTRODUCTION 1.1 Project Definition This project is planned to design and manufacture a simple frame. The project is very important to the industry as through understanding the characteristics of failure, time and money will be saved. This is also very important from the safety view as this will lead to a safe operating place for machines. 1.2 Project Objectives The main objectives of this project are: 1. To design an hammering machine that can give Motor operated blows. 2. To replace the use of Hand hammering for heavy operations. 3. To make an hammering machine that can help Labour in hammering processes. 4. To increase the efficiency and accuracy of the forging operations.
© 2022, IRJET
|
Impact Factor value: 7.529
|
1.3 Project Specifications Total weight
3kg
Hammer weight
900g
Hammer length
600mm
Hammer stroke height
350 mm
Width
600mm
Length
600 mm
Height
700 mm
Motor
12v
2. LITERATURE REVIEW 2.1 Project background With the development of technology and the progress in the industry, Machine has become an important assets for industrial operations. Hammering is a very common process in the industries of mechanical engineering. Most of the industries that involve the making and machining of metal components use hammering. Moreover, hammering is extensively used in the wood industry. This project intention is designing and making an hammering machine that can perform hammering operations efficiently. Moreover, the hammering operation is hand performed that results in different types of injuries to the operators. Adding more to it, the efficiency and accuracy required in hammering operations are not succeed through hand hammering operations. Therefore, this project is selected that aims at designing and making an hammering machine. 2.2 Justify Forging hammers are used in the drop forging to form the metal between two dies. The first half of the die is attached to the anvil and the second part to the hammer. Hammers are classified in single effect (drop forging), double effect and counterblow hammers, depending on the drive of the ram movement. These are very flexible and multivalent equipment, and therefore committed mostly to small and medium series production. However, automatic hammers ISO 9001:2008 Certified Journal
|
Page 3508