International Research Journal of Engineering and Technology (IRJET)
e-ISSN: 2395-0056
Volume: 09 Issue: 05 | May 2022
p-ISSN: 2395-0072
www.irjet.net
DESIGN & MANUFACTURING OF SHUNTING TROLLEY Mr. Raj Bhalerao1, Mr. Abhishek Sagwekar2, Mr. Prashant Mohite3, Mrs. Arati Davane4, Vishal Thopate5 1,2,3,4 BE Student, Dept. of Mechanical Engineering, ACEM, Pune Professor Dept. Mechanical Engineering, Alard college of Engineering & Management, Maharashtra, Pune ---------------------------------------------------------------------***--------------------------------------------------------------------5 Assistant
Abstract –
sensor which sensed nearby object or human being then these automatically stops the movement, this trolley runs in online production therefor no loss of production while entering into line.
An In a current age of process industry, demand of longdistance conveyor are rapidly increasing. But for maintenance purpose and also for limitation of actual area of installation, customer not able to use the long-distance conveyors our project aim is to design and develop shunting trolley consisting of turning table which joins the two parallel conveyor line. additionally, the various types of material used in manufacturing process and their effect on our project model will be analyzed. We will make the trolley and trains are used to guideway of trolley for movement of trolley we will use the motor and chain to mechanism to provide motion to wheel of trolley and also, we will use the sensors for sensing the nearby object and provide safety and to maintain the orientation of engine we will use the turn table.
1.1 Problem Statement Before In every assembly line in industry need to continuously time to time inspection , maintenance every line this two factors are very important ,To have a long distance and continuous assembly line makes the maintenance and product tracking activities difficult if the workplace is small due to whole line is enclosed that why customer unable to go inside the line for inspection , maintenance and for other purpose so customer needed small space to go inside the line for continuously inspection so that they easily do their regular work so for this problem we invented shunting trolley is move on track for movement of shunting trolley we use motor chain mechanism also for safety or to avoid scratch we use turn table and we take wood pallet to make safer mounting of engine this project will run on online due to which reduce loss but if we use manual trolley time for inspection due to it will be moving in online line
Key Words: Maintenance purpose, Shunting Trolley, Long-distance conveyors.
1. INTRODUCTION This Trolley is a vehicle that is pulled along tracks on the ground by a moving cable or that hangs from a moving cable. The trolley was invented in 1937 by Oklahoma supermarket owner Sylvan Goldman. Known as the 'shopping cart' in the United States, it evolved from the wire hand-basket, when Goldman noticed that his customers stopped buying as their full baskets became too heavy to carry. As self-service shopping caught on, his trolleys became so popular that he had a seven-year waiting list for delivery by the end of the decade. The word shunting meaning is push or pull (a train or part of a train) from the main line to a siding or from one line of rails to another. Shunting Trolley is Innovative type of transport system Used for various purpose we are used it in assembly line here in this line are enclosed with conveyors and we used this shunting trolley for transport engine from one conveyor to another and making a way in between assembly line for maintenance while production is in stream. For moving trolley, we use trail on which trolley moves and for movement we use motor chain mechanism to provide rotary motion to wheels of trolley to avoid accidents on trails while entering employee inside the line we used here sensors, A sensor is a device that produces an output signal for the purpose of sensing of a physical phenomenon. the sensors are various types but here we will use proximity
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Impact Factor value: 7.529
1.2 Objective To make space in between two conveyor, reduced loss of production while entering in line no required to stop line due proximity sensor of shunting trolley, to improve quality and maintenance work, use minimum space in line, Access for maintenance team in between the assembly line when is production is on, provide safety to employee while they entering in between line then trolley automatically stop and reduce accidents. 1.3 Scope The shunting trolley in future we are used in various industries, we can used it in atomization to reduce man work to lift heavy load the trolley lifts weight automatically due to which production is increase we will used it in automatic manufacturing assembly line it creates high impact in terms of quality and quantity of product due to which companies make profits also it is helpful to employees also employee are suffers from dangerous accident while lifting heavy jobs it ensure safety of employees, also we can use this trolley in
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