International Research Journal of Engineering and Technology (IRJET)
e-ISSN: 2395-0056
Volume: 09 Issue: 05 | May 2022
p-ISSN: 2395-0072
www.irjet.net
AUTOMATED WATER BOTTLE FILLING SYSTEM Abdul Faimeed2, Ambekar Gajanan 1, Adhav Atish3, Bedre Somnath4, Bhure Vishal 5 2Professor, 1,3,4,5 Students,
Department Electrical Engineering, Government Polytechnic Nanded, Maharashtra, India ---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - : The automation sector has a significant
and widely available. In small industries bottle filling operation is done manually. The manual filling process has many flaws such as spill while filling the bottle, equal amount of water cannot be filled, delays due to human natural activities etc. This work generally emphases on small industries. It aims to eliminate problem faced by small scale bottle filling industry. With this automated system, the whole process can be smooth and the refilling process can reduce manpower costs, operating costs and increase productivity.
impact on a wide range of industries besides manufacturing. Automation plays a very important role in the global economy. Filling is a function performed by a machine that packs liquid products such as cold drinks or water. In the past, people had many ways to control the system. More recently, electricity has been used to control and electrical control is based on Microcontroller for various purposes like machines, pharmaceutical plants, chemical plants etc. There Microcontrollers and relays are control the complete working of the system. It is common to use microcontrollers to make a simple decision for reasonable control. Automation in the bottle filling industry comes with growing electrical components. The essential requirement of each component in the system is important to read in order to understand how each component of the system works in coordination with other components of the system. This research mainly involves design, implementation and control for automated bottle filling system. In small industries the task of filling bottles is done by hand. The manual filling process has many shortcomings such as spilled water leaks, delays due to human natural activities etc. This problem faced by small industries compels to design this system. The proposed system is designed for small industries. It aims to eliminate the problems facing the small bottle filling industry. With this automated system, the whole process can be smooth and the refilling process can reduce labour costs and operating costs.
2. LITERATURE SURVEY: We have referred to three research papers VIZ 1).Bipin Mashilkar, Pallavi khaire, Girish Dalvi, “Automated bottle Filling System”, International Research Journal of Engineering (IRJET), Volume: 02, Issue: 07-Oct2015. 2).Mr. Pravin Kalubarme, Mr. Sushil Kumar Madne, Mr. Abhijeet Malve, Miss. Reshma Bagal, Mr. Shivaji Kamble(March 2018), “Automatic water bottle filling System, International journal of innovations in engineering research and technology(IJIERT), ISSN:23943696. 3).Samarth Nainani, Akshata Sayyed, Siddharth Poojary, “Automatic Bottle Filling System International Research Journal of Volume: 07, Issue: 06- June -2020.
This research paper provided knowledge about Arduino Programing, filling Bottle, Running the bottles using conveyors, working of different Sensors and how micro controller control all the system etc.
Key Words: Automated, Filling, DC Geared Motor, DC Pump, Conveyor Belt, Arduino, Water filling etc.
1. INTRODUCTION
3. COMPONENT SELECTION:
The current scenario in industries is to embrace new technologies to proceed towards automation. The same vision is exercised in bottle filling plants. To meet the customer demands and accelerate the filling of bottles, all operations are almost automatic. The automation of bottle filling involves use of PLC for control but is expensive. Despite all these advanced technologies small industries still involved in manual filling of bottles. They may be discouraged to adjust new technologies because of the high costs involved in automation. The study emphasizes cost reduction using Arduino microcontroller and relays. Arduino microcontroller and relays are relatively cheap
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Rupawate, Shoaib Vaishali Bodhale, using Arduino Uno”, Engineering (IRJET),
LCD (Liquid Crystal Display): LCD is used to notify the water level of tank. We have used 16*4 dot matrix display.it shows some text, mode (ON/OFF, AUTO/MANUAL) of system and water level of tank etc. DC Gear Motor: A DC motor is the one which converts current electrical energy into mechanical. For pulling of conveyor belt requires motor of high pull out torque. We used one DC gear motor of rating 12v, 100 RPM, 2 kg-cm pull out torque for our project.
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