International Research Journal of Engineering and Technology (IRJET)
Volume: 09 Issue: 05 | May 2022
www.irjet.net
e-ISSN: 2395-0056 p-ISSN: 2395-0072
DEVELOPMENT AND IMPLEMENTATION OF LOW COST IIOT GATEWAY WITH EDGE COMPUTING FEATURE FOR INDUSTRY 4.0 Jayanthi N1, Nagarajan P2 1jayanthi
N, PG Student, Department of Mechatronics Engineering, Bannari amman Institue of Technology, Tamil Nadu, India 2Nagarajan P, Asst. Professor, Department of Mechatronics Engineering, Bannari amman Institue of Technology, Tamil Nadu, India ---------------------------------------------------------------------***-------------------------------------------------------------------It depends on innovations such as machine learning, deep learning, progressed autonomy, and IoT to encourage accelerated productivity. Every process helps in determining the process and coordination of the system.
Abstract - Nowadays factory is moving rapidly towards industrialization and IOT. Because the world is moving to the Era of where robots and machines are doing all the jobs in the industry, for that to coordinate all the work systems these industries are moving towards IIOT which is also known as the Industrial Internet of Things. But the problem is that the small and medium scale industry is lacking the financial support to adopt this IIOT. To solve this problem, I have developed a system that is cost-efficient Compact, and specially made for small scale and medium scale industries by which they can keep track of their inventory, workflow, and production Rate. The way to do this is by taking the production data from the systems such as PLC, Smart Sensors, and Smart actuators and converting it into meaningful data by sending it to the Enterprises Recourse planning teal air an automated software which we can get an instantaneous update about the wages, production, predictive maintenance of the machine, inventory and delivery rate. With less cost and small modifications without changing the existing machines and controllers in the industries.
1.1 Objective The objective is to develop a system that is cost-efficient and easily adaptable so that every industry can use it to make their industry connected to IIOT and to Develop a device that has both features of IIOT gateway and Edge computing with Creating a custom node for node-red that is compatible with Node-Red which is widely used in the industrial internet of things and integrate multiple communication type device and compute those data in the developed gateway. For taking data from a legacy device like PLC we used RS485, and ethernet for connecting through the protocol for its side I used normal internet for transferring data from IOT board to internet or mobile. In between that there is node-red which has multiple node libraries like Modbus, binary, MQTT, data converter, and a comparator which help in converting useless data into useful data.
Key Words: Industrial Internet of things, Optimization, Preventive maintenance, smart sensors, and Actuators.
1.2 Methodology
1. INTRODUCTION
The process is to develop a complete Internet of things system for Industry which is outlined, and the steps are as follows:
Currently, all industries are trying to adapt to the upcoming industrial revolution called industry 4.0 which is also called connecting organizing everting with the internet which is also called IIOT. It is a thing that supports prototyping, development, production, logistics, and supply. The main characteristics of industry 4.0 are that it supports vertical networking which is a digitalphysical process that helps industries to detect and diagnose as well as shift the stock level in the market in the industries second is the Horizontal integration via a new generation of global value chain networks which is also a PDP process in which the system call record all the vents in the industries including Stocks, inventory, ware hosing, supply chain. Through-engineering across the entire value chain is in which all the processes in the industries are all crossed over with the each and v Increasing speed through exponential innovations. One of the columns of Industry 4.0 is making a progressively independent and exceedingly cognitive biological system.
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1. 2. 3.
Develop a device that has both features of IIOT gateway and Edge computing using low-cost singlechip computers like raspberry pi . Create a custom node for node-red that is compatible with Node-Red which is widely used in the industrial internet of things. Integrate multiple communication type devices and compute those data in the developed gateway and get useful data from the system in a dashboard format.
2. Impact of low-cost IOT solution
As per the study lots of small-scale industries scale industries are struggling to move towards the current industrial revolution that is industry 4.0 because of its high
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