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Design and Fabrication of Regenerative Braking System

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International Research Journal of Engineering and Technology (IRJET) Volume: 09 Issue: 05 | May 2022 www.irjet.net

e-ISSN: 2395-0056 p-ISSN: 2395-0072

Design and Fabrication of Regenerative Braking System Prof. Praful Randive1, Akshay Bondre2, Mayur Pardhi3, Vaibhav Rotake4, Chetan Belkhede5 , Pavan Wanare6 1Professor,

Department of Mechanical Engineering, Abha Gaikwad patil college of engineering, Nagpur Student, Department of Mechanical Engineering, Abha Gaikwad patil college of engineering, Nagpur. --------------------------------------------------------------------------***---------------------------------------------------------------------awareness to engineers towards energy efficiency and ABSTRACT - In today’s world, there is an energy crisis 2-6

energy conservation. The regenerative braking cannot used as primary braking system, it works more efficient at higher speed. The project describes us about the bright and green future of efficient energy due to automobiles as they help to regain the waste part by regenerative braking system

and the natural resources are exhausting at higher rate, there is a requirement of such a technology that helps to recover the energy, that is usually wasted. so, here comes the technology called regenerative braking system .the regenerative braking system is energy recovery mechanism that helps automobiles or objects to recover its kinetic energy by slowing the vehicles .the energy that recover from an object it can used directly or further can be used for the future purpose by converts into a particular energy form like storing into a battery or capacitors .energy can also store in the rotating flywheel which is the cost efficient and effective method of storing energy . the electrical automobile used the motor as a generator while operating regenerative braking so the output used to recharge the automobile as well as increase its efficiency.

[2]. Tushar L. Patil, Rohit S. Yadav, Abhishek D. r, Mahesh Saggam, Ankul Pratap - The project (Performance improvement of Regenerative braking system) the techniques to increase the efficiency of the regenerative braking system is mentioned. Due to the use of light weight automobile components increase the overall performance, in regenerative braking system super capacitors can improve the conversion rate.

Keywords: Generator, Regenerative braking, Flywheel Brake pad, Energy recovery

[3]. C. Jagadeesh Vikram, D. Mohan Kumar, Dr. P. Naveen Chandra

1. Introduction

-The project Fabrication should done according to the given measures in automotive transportation to get maximum performance in braking.in regenerative braking system the execution is important.

The demand of reliable alternative energy resources is increase in recent years .todays automotive industry is doing a research on getting higher efficiency and reduce exhaust gas emission .the commercial vehicles that are mostly used as refuse trucks and delivery vehicles lose lot of kinetic energy due to frequent braking , leads to emission of higher greenhouse gases and consumption of fuel .the Diesel particular filter (DPF) and Exhaust gas emission are installed in most modern vehicles are effective ways to reduce the emission but not GHG gases. regenerative braking system is the best feature of electric automobiles. the electric vehicles lose most of its range due to frequent braking and decelerating. the energy recovery system is helping electrified vehicles to reducing the energy consumption. there are two types of regenerative system used in commercial vehicles. the boost recuperation system and regenerative braking system. 50 % to 80% of braking energy loss of commercial vehicles according to current braking.

[4]. Ketan Warake, Dr. S. R. Bhahulikar, Dr. N. V. Satpute - This system is developed regenerate the wasted battery charge of vehicle. Generally, the friction brakes covert energy into heat which is affected to the surrounding. The mechanical energy of the generator is converted into the useful charge of the battery. As the regenerative braking system cannot bring vehicle to rest that’s why it cannot be used as primary braking system. The Project shows 11% of battery charge can be recovered by this system which is either waste in heat due to friction brakes.

3. Working Principle The regenerative braking is a braking system /mechanism that helps the vehicle to increase its efficiency by using mechanical energy of motor to transform kinetic energy into electrical energy fed back to the battery source. Evidently, good part of kinetic energy transforms by regenerative braking system to power the battery, using the same idea as alternator.

2. LITERATURE SURVEY [1]. Sayed Nashit, Sufiyan Adhikari, Shaikh Farhan, Srivastava Avinash and Amruta G - The project (‘Design, Fabrication and Testing of Regenerative Braking Test Rig for BLDC Motor) creates

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