International Research Journal of Engineering and Technology (IRJET)
e-ISSN: 2395-0056
Volume: 11 Issue: 06 | June 2024
p-ISSN: 2395-0072
www.irjet.net
Design and Fabrication of Magic Dog for Power and Free Conveyor Prithviraj Vagambar Kamble1, Snehal Ankush Samindar2, Azim Shabbir Tamboli3, Dr. J. A. Hole4 1,2&3Student, Department of Mechanical Engineering, JSPM’s RSCOE, Tathawade, Maharashtra, India 4Professor, Department of Mechanical Engineering, JSPM’s RSCOE, Tathawade, Maharashtra, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - The "Magic Dog" power and free conveyor
driving mechanism of power and free conveyor systems is the power chain, made up of forged and heat-treated side links, center links, and chain pins. Special side link pushers are installed at intervals on the chain to propel the power and free carrier. Drive power is transferred to the free trolley by pusher dogs attached to the power chain that operates in the upper track. These Conveyors can be used as floor conveyors termed Inverted Power & Free conveyor.
system is a groundbreaking innovation designed for low-load applications in diverse industrial settings, addressing a significant gap in the market, especially in India where importing such systems is costly. This project focuses on creating a low-cost, efficient solution to enhance material handling processes. The system features a robust trolley equipped with pusher dogs, pivotal in controlling load movement and positioning with precision. Driven by a blend of mechanical and electronic components, the pusher dogs facilitate smooth transitions across various conveyor tracks, making the system highly adaptable to complex manufacturing environments. Key attributes of the "Magic Dog" system include its modular design, allowing for easy customization and scalability, and an integrated drive mechanism that ensures consistent speed and torque for reliable operation. Advanced sensors and control units enable real-time monitoring and adjustments, minimizing system failures and downtime. The system's flexibility to handle a wide range of loads, from lightweight to heavy-duty materials, eliminates the need for multiple specialized conveyors, leading to significant cost savings and space optimization. Overall, the "Magic Dog" prototype represents a major advancement in material handling technology, promising improved productivity and operational flexibility. Future enhancements could further elevate its capabilities, solidifying its role in modern manufacturing and logistics.
Standard Conveyors Available in India – Table -1: Industrial Power and Free Conveyors.
Sr. No.
Heavy Duty
1. INTRODUCTION
-100 KG
-CTPF 250
-300Kg
-IBPF 300 333
-300 KG
-IBPF 550 444
-550 KG
-IBPF 1800 466
-1800 KG
In the heavy-duty models, the 333,444,466 refers to the size in inches of different parameters such as For 466, 4 indicates 4” of I beam Power track, 6 indicates 6” of chain pitch (chain specification), and 6 indicates 6” of free track channel.
The Power-and-free conveyor is a conveyor that is inherent in its design. That is flexible routing, variable speeds, the ability to accumulate or stop carriers, sort products, and move through processes, overhead space utilization, precision to work with automation, and easily expandable and adaptable to product change. It consists of two tracks. The power track, or upper track, is powered by a chain, while the free track is where carrier trolleys move. The
Impact Factor value: 8.226
-CTPF 100
In the Table above there are standard power and free conveyor systems available in India. The most light-duty conveyor capacity is 100 kg. there is no power and free conveyor system with less than 100 kg capacity in India.
Power and free conveyors are commonly employed to move components along an assembly line, facilitating the transition from one process to the next. Unlike basic continuously moving overhead monorail conveyor systems, Power and Free conveyors can stop individual loads without stopping the entire production line.
|
Capacity Per Trolley
Light Duty
Key Words: Magic Dog, Power and Free Conveyor, Design, Chain, Load, Trolley, etc.
© 2024, IRJET
Particulars
According to the capacity different materials are used for manufacturing keeping in mind the cost effectiveness, corrosion resistance, anti-wear properties, light weight, etc.
|
ISO 9001:2008 Certified Journal
|
Page 162