International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 11 Issue: 05 | May 2024
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p-ISSN: 2395-0072
Design and Fabrication of Hydraulic Mold Box Lifter Almizan M.Balekundri1, Fayaz Tashildar2, Haneenahmed Chandshah3, Mohammed Faizan Tigadi4 Prof. S.C.Zampa5, Prof. Vishwanath M.K6, Dr. Rajendra M.Galagali7 1,2,3,4 Students, Department of Mechanical Engineering, S.G. Balekundri Institute of Technology, Belagavi,
Karnataka, India
5Professor and Project Guide , Department of Mechanical Engineering, S.G. Balekundri Institute of Technology,
Belagavi, Karnataka, India
6Professor and Project Coordinator , Department of Mechanical Engineering, S.G. Balekundri Institute of
Technology, Belagavi, Karnataka, India
7Professor and HOD , Department of Mechanical Engineering, S.G. Balekundri Institute of Technology, Belagavi,
Karnataka, India ---------------------------------------------------------------------***------------------------------------------------------------------
Abstract - The design and fabrication of a hydraulic
operational efficiency and workplace safety. Hydraulic mold box lifters offer significant safety benefits in various industries where heavy lifting and material handling are required. By automating the lifting and transporting of heavy loads, these devices reduce the risk of injuries and strain-related conditions among workers, improving workplace safety and productivity. One of the primary safety benefits of hydraulic mold box lifters is their capability to minimize manual labor.
mold box lifter represent a critical advancement in the field of industrial automation, specifically targeting the efficiency and safety of mold box handling in manufacturing processes. Traditional methods of mold box manipulation often involve manual labour, posing significant risks to workers and limiting productivity. The proposed hydraulic mold box lifter offers a solution by automating the lifting process, thereby enhancing operational efficiency and ensuring a safer working environment. This project focuses on the conceptualization, design, and fabrication of a hydraulic system capable of lifting mold boxes of varying sizes and weights that used in industrial settings. The system integrates hydraulic actuators, a robust frame structure, and control mechanisms to provide precise and reliable lifting capabilities. By employing hydraulic power, the lifter can effortlessly handle heavy loads while maintaining stability and control throughout the lifting operation.
By taking on the heavy lifting, these lifts reduce the physical toll on workers and reduce the danger of accidents caused by manual handling. Additionally, hydraulic mold box lifters are crafted with safety attributes such as secure sling attachments and anti-tip mechanisms, ensuring stable and controlled movement of heavy loads. The use of hydraulic mold box lifters in industrial settings offers several benefits, including enhanced efficiency, increased safety, and improved productivity. However, there are also risks associated with their use, primarily related to the high pressure and potential hazards associated with hydraulic systems.
1. INTRODUCTION The manufacturing industry is constantly evolving, impelled by the pursuit of efficiency, productivity, and safety. In this dynamic landscape, the handling of mold boxes, essential components in various manufacturing processes, poses significant challenges. Traditional methods of manual lifting not only impede efficiency but also expose workers to potential hazards. In response to these challenges, the design and fabrication of a Hydraulic Mold Box Lifter represent a crucial innovation aimed at revolutionizing mold box handling in industrial settings. The Hydraulic Mold Box Lifter emerges as a solution to domicile these inherent challenges. By harnessing the power of fluid power systems, this innovative equipment automates the lifting process, offering a safe, efficient, and more reliable alternative to manual handling. Through precise control mechanisms and robust structural design, the lifter can seamlessly lift mold boxes of varying sizes and weights, enhancing
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2. WORKING A hydraulic mold box lifter is an equipment used in the injection molding process to elevate and move molded parts off the core side of mold during ejection. It is a critical component in injection molding because it helps create complex geometries and undercuts in molded parts. The hydraulic mold box lifter design process begins with examine the part design to understand the part geometry, including any undercuts or other functionalities that might necessitate a lifter include advanced ergonomic adjustments and specialized lifting mechanisms. The design engineer must take into account the intricacy of the part's design and the tolerances required. The lifter's position and direction are then set on based on the part design and the mold's construction. The lifter mechanism is designed based on the lifter's position and direction, and
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