International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 11 Issue: 05 | May 2024
www.irjet.net
p-ISSN: 2395-0072
Design, Analysis and Development of Belt Feeder System for Coal Application Shreyash Patil1, Vaishnavi Thakre2, Deven Marathe3, Shreyas Shankarshete4 1234 UG Students, Dept. of Mechanical Engineering, D. Y. Patil College of Engineering, Maharashtra, India
---------------------------------------------------------------------***--------------------------------------------------------------------2. LITERATURE SURVEY
Abstract - Belt conveyors are one of the most commonly
used equipment for transporting bulk materials in various industries. They are versatile, efficient, and reliable, making them suitable for a wide range of applications. Optimizing the current Belt Conveyor System was the goal and purpose of our project. We applied analytical and numerical methods to this. A key factor in reaching the goals was the process used to choose the best material. The dimension constraints for this project, as well as economic considerations, are taken into account in all processes and activities. We attempted to guide our approach in light of India's expanding industrial sector and deliver the best possible solution. Key Words: Optimizing, Economic considerations
Dimension
Various Types of research studies by different authors are : Devendra Kumar et al., review belt conveyor modifications for various industries, highlighting the importance of design modifications and safety measures to reduce failures, maintenance costs, and equipment-related accidents. They discuss the latest technologies and methodologies used in these applications, covering coal mines, cement, and food industries [1]. Chudasama Pratik Naresh et al., discuss the optimization of belt conveyor systems for coal applications, focusing on reducing vibrations, increasing fatigue cycles, minimizing weight, and reducing drive shaft deflection. It details the design, analysis, and optimization procedures, including simulations and references to relevant research studies [2].
constraints,
1.INTRODUCTION Large volumes of coal can be handled effectively by belt conveyors used in coal applications. The type of coal, the amount to be conveyed, the distance to be travelled, and the terrain of the route are some of the variables that affect the conveyor system's design. A belt, pulleys, idlers, and a drive system make up a belt conveyor system. Since it bears the weight and supplies the required traction, the belt is the most important part of the conveyor system. The size and weight of the coal that needs to be transported determine the kind and width of the belt. The belt is supported, guided, and kept in alignment by the pulleys and idlers. The required power is supplied by the drive system.
Sayali Todkar et al., discuss the design procedure of a threeroller type belt conveyor system for heavy duty application in the coal processing industry. The paper provides a detailed study of the design calculations, stresses on pulley due to belt tensions at head side, tail/take up and snub side, and experimentation carried out to verify the selected speed on various load conditions [3]. Ankit Gupta et al., presents a detailed study on the failure analysis of the belt in the conveyor system for coal handling in thermal power plants. The study analyzes the technical characteristics causing deviation in the belt and the operating characteristics of relevant machinery causing deviation. The authors propose various methods to reduce failure due to deviation during use. Overall, this paper provides valuable insights into the factors causing belt failure and proposes practical solutions to improve the life of the belt and reduce rack wear [4].
1.1 Following are some of the key components of a belt feeder conveyor system
Frame: The conveyor belt and other parts are supported by the frame. The frame serves as the foundation for the system's continuous and effective operation, preventing any vibration from entering the system. Conveyor belt: The part that actually moves the material is the conveyor belt. It is usually constructed of synthetic or rubber material and is intended to endure material deterioration during transportation. Idlers: Idlers are rollers that support and maintain the smooth motion of the conveyor belt. Drive system: The conveyor belt is moved by the drive system's power. Pulleys, a gearbox, and a motor are usually its components.
© 2024, IRJET
|
Impact Factor value: 8.226
A.W. Roberts et al., described comprehensive guide on the design and application of feeders for bulk solids handling. The paper reviews the overall requirements for designing gravity flow feeding systems for bulk solids handling with particular emphasis on the feeding operations in association with belt conveying [5].
|
ISO 9001:2008 Certified Journal
|
Page 2230