International Research Journal of Engineering and Technology (IRJET) Volume: 11 Issue: 05 | May 2024
www.irjet.net
e-ISSN: 2395-0056 p-ISSN: 2395-0072
Design, Analysis & Optimization of Heatsink Mr. Aniket Dnyaneshwar Gaikwad1 Mr. Shubhankar Suhas Ghosalkar2 , Mr. Prasad Dilip Ingole3 Prof. Amol Zope4 Dr. Mridul Malakar 5 Mr. Amit More 6 1-3BE Mechanical Students, Mechanical Engineering Department, Pune Vidyarthi Griha’s College of Engineering
and Technology and G.K. Pate (Wani) Institute of Management, Pune – 411009 4Project Guide & Assistant Prof. Mechanical Engineering Department, PVG’s COET & GKPIOM, Pune – 411009 5EV-Manager (R &D), Belrise Industries Ltd. Pune _ 411005 6Design and Development Manager, Belrise Industries Ltd. Pune _ 411005
Maharashtra, India ---------------------------------------------------------------------***--------------------------------------------------------------------2. PROBLEM STATEMENT Abstract - This project focuses on the optimization of a heatsink designed for application in electric vehicles (EVs) manufactured by Belrise Industries Private Limited. Utilizing ANSYS simulation software, comprehensive analyses were conducted to evaluate the heatsink thermal performance, including its capacity and maximum operating temperature under varying conditions. Through iterative simulations and analysis, areas for enhancement were identified, leading to the development of an optimized heatsink design. This report outlines the methodology, findings, and recommendations derived from the simulation-based optimization process, aimed at enhancing the thermal efficiency and overall performance of the heatsink for EV applications.
Belrise Industries Ltd faced a pressing challenge of effectively dissipating heat generated by their system components, particularly under high load conditions. Suboptimal thermal management led to elevated temperatures within the system, compromising performance, reliability, and operational lifespan. Inadequate heat dissipation exacerbated thermal stresses on critical components, increasing the risk of premature failure and downtime. The problem extended beyond immediate operational concerns to encompass longterm sustainability, regulatory compliance, and customer satisfaction objectives.
3. DEFINITION OF PROBLEM
Key Words: Optimization of heatsink, thermal performance Increases.
The primary issue cantered on the inefficiency of the existing heat sink design in transferring heat away from critical components to the surrounding environment. Thermal resistance within the system hindered the effective dissipation of heat, resulting in temperature gradients and localized hotspots. Consequences of the problem included reduced system efficiency, impaired functionality, and potential safety hazards in extreme cases. Failure to address these thermal management challenges could jeopardize Belrise Industries Pvt Ltd. market position, brand reputation, and profitability.
1. INTRODUCTION Belrise Industries Ltd. recognized the critical importance of optimizing their heat sink to mitigate the risk of overheating in their system. High temperatures posed a significant threat to the reliability and performance of their equipment, necessitating a proactive approach to thermal management. The need for improved heat dissipation arose from concerns over system stability, potential component failures, and associated maintenance costs. Addressing this need was essential to maintain competitiveness, ensure product quality, and meet customer expectations for reliability and durability
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4. COMPANY GIVEN HEATSINK DETAILS Material Length Width Mass Type Of Fin
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Aluminium 6061 225 mm 145 mm 449.84 Grams Rectangular Fin
ISO 9001:2008 Certified Journal
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