International Research Journal of Engineering and Technology (IRJET)
e-ISSN: 2395-0056
Volume: 11 Issue: 04 | Apr 2024
p-ISSN: 2395-0072
www.irjet.net
Structural Design and Analysis of 100 Ton Hydraulic press P.C. Prakash1, B. Nithin Kumar2, N. Tejeswara Rao3, J. Veera Narayana4, P. Venkat Charan5, D. Gowtham6 1 Assistant professor, Department of Mechanical Engineering, Annamacharya Institute of Technology & Sciences,
Tirupati
2 3 4 5 6 Student, Department of Mechanical Engineering, Annamacharya Institute of Technology & Sciences, Tirupati
-----------------------------------------------------------------------***-------------------------------------------------------------------Akshay Vaishnav et.al (2016): The development of top Abstract - This paper aims to develop a structural design for plate/ crown was done using FEM analysis method. In 3 different designs are developed and FEM analysis on this by ANSYS software and come to conclusion that design 3 is the safest one.
100 Ton hydraulic press by means of fundamental calculation and FEA techniques for study and optimization in the construction of design. As the budget of the company is limited, they need to select machines which operate at high capacity at low cost. The design of hydraulic press is developed based on the load application and operation performed. To reduce material and money spending by the company, the design is made in an effective manner with less machining operation and less material usage.
3.METHODOLOGY To reach the aim of this work, various design calculations and various material selection are done for optimization. Various parts of machine are designed and analyzed in Solid Edge.
Key Words: Manual calculation, Finite Element Method, Hydraulic press, Solid Edge, Analysis, Optimization.
1.INTRODUCTION A hydraulic press is a machine which is designed to develop a compressive force. It works on the bases of pascal’s law, the pressure throughout a closed system is constant. Crown, gateway, bed, and cylinder are the main components of the press. In this work a hydraulic press is designed on the bases of fundamental calculation, later it’s analyzed in Solid Edge software. An integrated approach is chosen to verify the structural performance and stress distribution are identified using Solid Edge. According to the structural values the dimensions of the structure are modified to perform better.
2. LLITERATURE REVIEW D.Ravi et.al (2014): Developed a C frame power press design. The model of press was developed in PRO/ENGINEER software. The analysis of the press is carried out using ANSYS package. The weight of the press was reduced by reducing the thickness of the frame and bed, press was analyzed in loading condition. The result of the analysis is in acceptable limit.
Figure 1: About the process flow. The flow chart shows the process from the beginning till the end of complete development of hydraulic press.
N.A. Anjum et.al (2017): A hydraulic press was developed to perform equal channel angular pressing. At the beginning they designed 100 Ton, but the test results satisfied the working load of 40 Ton.
He processes begins with design of 2D model, based on the fundamental calculations later a 3D model is developed. Then mesh generation is done in which we select the material used. After that boundaries are applied to model and the Stimulation is done. Based on the output if it satisfies the required conditions then we accept it, if not then we redesign the model, and the steps will be repeated until the required conditions are satisfied.
Mohammed Iqbal Khatib et.al (2020): constructed a manual operated hydraulic press of 5 ton using Mild Steel, I section plate. The advantage of this press is interchangeability of mold and die without dismantling the ram assembly.
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