International Research Journal of Engineering and Technology (IRJET)
e-ISSN: 2395-0056
Volume: 11 Issue: 04 | Apr 2024
p-ISSN: 2395-0072
www.irjet.net
MODELING AND PROTOTYPING OF COMPLAINT CENTRIFUGAL CLUTCH USING FDM PROCESS B. Nagamma1, G. Chandra prabhath2, V. Goutham3, K. Charan4, K. Uday Kiran5 1. Assistant Professor, Mechanical Department, Guru Nanak Institute of Technology 2,3,4,5, UGC Scholars, Mechanical Department, Guru Nanak Institute of Technology ---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - This research pioneers using FDM technology to
as a beacon of innovation, ushering in a new era of limitless possibilities.
create a complaint centrifugal clutch for automobiles. It tackles the limitations of traditional designs by integrating advanced modeling and leveraging FDM's unique capabilities. The study employs sophisticated CAD tools to optimize the clutch's design for peak performance and durability, then strategically utilizes FDM's layer-by-layer method to materialize the prototype. Careful material selection ensures the clutch meets its mechanical and thermal demands. The resulting prototype undergoes rigorous testing to validate its performance under various conditions. This research aims to not only optimize clutch efficiency but also introduce the advantages of FDM to the automotive industry, opening doors for further exploration and adoption of this transformative technology in the design and production of critical automotive components.
1.2 Centrifugal Clutch Centrifugal clutches, the silent heroes of many machines, seamlessly adjust power transmission based on speed. As the engine revs up, centrifugal force engages the clutch, connecting the engine to the workload. This automatic dance makes them perfect for applications like chainsaws and gokarts, where smooth power delivery is key. There are different types of centrifugal clutches, each with its strengths. The classic shoe type uses pivoting arms to engage the power, while the cone type employs a gradual, progressive engagement ideal for heavier machinery like lawn tractors.
Key Words: Fused Deposition Modeling (FDM), Computeraided design (CAD), Complaint centrifugal clutch, Prototyping, Optimize, etc.
From compact tools to mighty machines, centrifugal clutches keep the power flowing, adapting to ever-changing demands. Their versatility and reliability make them indispensable players in the world of mechanical engineering.
1. INTRODUCTION
1.3 complaint mechanism
This research tackles the limitations of traditional centrifugal clutches by employing FDM, a layer-by-layer additive manufacturing process. It utilizes advanced CAD to optimize clutch design for efficiency and durability, showcasing FDM's potential to reshape automotive component production. By exploring various thermoplastics and rigorously testing the prototype, the study aims to bridge the gap between theory and practice, paving the way for FDM adoption in developing efficient and lightweight clutches for improved vehicle performance. This timely contribution offers a cutting-edge perspective on integrating advanced design with FDM, redefining the manufacturing landscape for critical automotive components.
Compliant centrifugal clutches ditch clunky multi-part designs for a single, flexible plate. This simpler build not only slashes costs but also stores energy and transmits higher torque. Fewer moving parts mean less wear and tear, while a clever graphical design ensures smooth operation. A gamechanger for efficient, durable power transmission
2. EXPERIMENTATION Digital design transforms into physical reality through a sequence of steps. First, ideas take shape in CAD software, where 2D sketches evolve into 3D models. Next, slicing software prepares the model for printing, generating precise instructions. Finally, specialized 3D printers like the 3D Metaform PRO-500 or Adroitec machines meticulously construct the components layer by layer, translating digital blueprints into tangible objects.
1.1 Additive Manufacturing Additive manufacturing, the 3D printing marvel, upends traditional production. Building layer by layer, it grants unmatched design freedom, rapid prototyping, and costeffectiveness. Gone are the shackles of subtractive methods; intricate shapes and customization flourish, slashing waste and time-to-market. From aerospace to healthcare, across industries, this versatile technology redefines how we create, from concept to production. Additive manufacturing stands
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Modeling of the product has involved the steps in general are Create a new file, select plane orientation, create a 2D sketch using line, circle, Sline, and arc entities, set dimension, finish sketch, extrude, and click OK.
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