International Research Journal of Engineering and Technology (IRJET)
e-ISSN: 2395-0056
Volume: 11 Issue: 04 | Apr 2024
p-ISSN: 2395-0072
www.irjet.net
DESIGN, DEVELOP AND IMPLEMENTATION OF D PUNCH MACHINE Mr. V.R.Sonawane1, Sneha Chaudhari2, Nupur Duse3 and Siddhesh Divate4 1Professor, Electronics and Telecommunication
MVP'S Karamveer Adv. Baburao Ganpatrao Thakare College of Engineering, Nashik 2,3,4 Student, BE Electronics and Telecommunication MVP'S Karamveer Adv. Baburao Ganpatrao Thakare College of Engineering, Nashik ---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract :- Drill machines have been the core of every industry. Drilling holes in parts, sheets and structures is a regular industrial work. The demand for efficient and precise manufacturing processes in various industries has led to the development of specialized machinery tailored to specific tasks. For precise and secure drilling, fixed drills are essential. However, in instances where there is limited space between the drill bit and drill bed, fixed drills may not be suitable. In such cases, hand drills are necessary, but they often encounter alignment issues during drilling. This research focuses on the design, development, and implementation of a Drill Hole Checking and Punching Machine (D Punch Machine), a special purpose machine aimed at automating the process of verifying drill hole dimensions and accurately punching in workpieces. The primary objective of this machine is to design, manufacture, and assemble parts while verifying the proper execution of the drill hole inspection. If the drill hole inspection is successful, the machine proceeds with the subsequent punching process. However, if the drill hole inspection fails, the part is rejected.
1.2 Necessity:
Key Words: Special Purpose Machine (SPM), Drill machines, Precision, Drill Hole Checking and Punching Machine, drill hole inspection.
3) To implement automation features to reduce manual labor and increase productivity.
1. INTRODUCTION
4) To reduce production cost by minimizing material waste, labor requirements, etc.
1.1 Motivation:
2. LITERATURE REVIEW
The use of drill hole checking and punching machine’s is essential in maintaining high quality and precision in manufacturing operations. These machines offer numerous benefits, including cost savings, improved efficiency, and faster results. By automating the inspection process, the need for manual inspection is reduced, which saves time and minimizes the risk of human error. Additionally, these machines provide a higher level of precision and consistency in measurements, enabling early detection of errors or deviations. This helps to prevent defective products from reaching the market, which ultimately protects a company's reputation and financial well-being. With the ability to rapidly inspect and measure multiple drill holes and punched features, these machines are a valuable addition to any manufacturing facility. Invest in drill hole checking and punching machines to take advantage of these benefits and improve your manufacturing process.
2.1 Literature Survey:
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The need of the project is to check whether the workpieces or job has a proper drill hole or not. As drill hole operation on a workpiece is regular industrial work so, it is required to be perfectly done. Thus, this SPM is developed to analyze whether the drill hole operation is properly performed or not. If the operation is failed then the workpiece is rejected which can cause various other issues such as inadequate sample identification, deviation of drill hole, more feed, Instrumentation errors. 1.3 Objectives: 1) To study and develop a functional and efficient drill hole checking and punching machine that meets the industry’s standards and requirements. 2) To ensure that the machine can accurately locate and verify drill hole positions on workpieces and check and punch with high precision.
Suchada Sitjongsataporn(IEEE), This paper features an automatic prototype drilling and sorting line using programmable logic control (PLC). Nekrasov, S.; Zhyhylii, D.; Dovhopolov, A.; Karatas, M.A. researches on manufacturing of the new innovative joint of FRP machine parts. Majid Rad, method adopted is of Automation which improve productivity and efficiency of operation to be performed and multispindle drilling for high output with challenges like Unplanned pauses in the process of drilling causes interruption in machinery . N.A. Ghaffar, Ahmad Baharuddin Abdullah, Zahurin Samad Hole precision is highly critical for precise assembly. This
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