International Research Journal of Engineering and Technology (IRJET)
e-ISSN: 2395-0056
Volume: 10 Issue: 05 | May 2023
p-ISSN: 2395-0072
www.irjet.net
Design & Analysis of Bend Removal/Creation & Multipurpose Hydraulic Press Machine. Rohan Panage 1, Kshitij Asar2, Shubham Chaudhary 3, Tushar Sonawane4 Professor, Dept of Mechanical Engineering, PVG’sCOET PUNE, Maharashtra, India. 2Student, Dept of Mechanical Engineering, PVG’sCOET PUNE, Maharashtra, India. 3Student, Dept of Mechanical Engineering, PVG’sCOET PUNE, Maharashtra, India. 4Student, Dept of Mechanical Engineering, PVG’sCOET PUNE, Maharashtra, India. ---------------------------------------------------------------------***--------------------------------------------------------------------the time and provide the products to the consumer with no Abstract - A hydraulic press machine is a machine that uses 1
delays.
a hydraulic cylinder to generate a compressive force on the workpiece. In this the frame, table, pilers, hydraulic cylinder are the main components and all this are designed by design procedure and the earlier reference model. And by optimizing the material and the weight of the structure of the hydraulic press it will result in the cost reduction. We made a attempt towards reducing the volume of the material used in the frame structure of the hydraulic frame. We have designed this press for industrial applications and by using H-shaped structure we got to see that a large variety of operations can be performed in a single press machine by just changing the fixtures. Our main purpose behind making this hydraulic press is to remove the bends of the different manufactured parts created during manufacturing. To bend any part, we need to apply force above the elastic limit and enter the plastic region of the material.
1.2 FLOW CHART
Key Words: hydraulic press machine, compressive force, hydraulic cylinder, optimizing, H-shaped structure, elastic limit, plastic region, etc.
1. INTRODUCTION Hydraulic press machine is a tool to produce compressive force by means of pressurized hydraulic fluid. This hydraulic fluid is compressed by using either by hand operated piston or motor operated pump. It depends upon Pascal’s principle that the pressure throughout an enclosed entity is constant. By means of hydraulic system larger forces can be produced in contrast with mechanical and electrical systems. Such forces can be used for the press work application. Hydraulic press commonly use in forging, stamping press-fitting.
2. CALCULATIONS & DESIGN
1.1 PROBLEM STATEMENT
These Calculations and design are done based on some earlier design and some assumptions. These hydraulic presses are made with some materials which are already tested for their ultimate strengths. So, we selected a mild steel as it is easily available and with low costs. Here we have selected H-Shaped frame structure for hydraulic press. HShaped hydraulic press has many advantages and can be used in many applications like punching, bending, press fitting, coining, bending, etc.
It is a manufacturing industry. During manufacturing maximum time the component bend So for removal of bends the company has to depend on other service providers And this costing are dependent on size of component. And service providers ask for per piece price. So, After Designing and manufacturing this hydraulic press the dependency on service provider be reduced and cash outflow will decrease. It will help the manufacturer to save
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