International Research Journal of Engineering and Technology (IRJET)
e-ISSN: 2395-0056
Volume: 10 Issue: 04 | Apr 2023
p-ISSN: 2395-0072
www.irjet.net
Design and Development of Multipurpose Automatic Material Handling Robot with implementation of Virtual Twin, Digital Manufacturing and Model based system engineering. Samadhan Bhavar1, Nikhil Koshti2, Shantanu Kulkarni3, Vishal Chavan4 1Student, Dept of Mechanical Engineering, PVG’s COET PUNE, Maharashtra, India 2Student, Dept of Mechanical Engineering, PVG’s COET PUNE, Maharashtra, India 3Student, Dept of Mechanical Engineering, PVG’s COET PUNE, Maharashtra, India 4Professor, Dept of Mechanical Engineering, PVG’s COET PUNE, Maharashtra, India
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Abstract – This paper deals with the Design and development of multipurpose automatic material handling robot to overcome the logistic problem that often occurs in the warehouse automation, workplaces and make improvement to the facilities provided in the workplaces. Make efficient processes by enhancing material handling and inventory tracking and management process. Using system-thinking approach (MBSE), design and optimize the system and subsystem required for the automatic material handling robot considering interaction between systems, sub-systems and external environment within the workplace. Development of system to complement different functions of navigation, deployment, operational flexibility, responsiveness.
Fig -1: Global Material Handling Market Share Analysis
Key Words: System Engineering (MBSE), Factory flow simulation, Digital Manufacturing, Virtual reality, Logistics, Kinematic simulation, Wire harness, Process Planning.
1. INTRODUCTION This project emphasises use of logistic behaviour and complete digital manufacturing to implement these solutions in warehouse automation. An autonomous material handling robot is a system that uses on-board sensors and processors to move boxes without the need of human assistance or markers. It understands its surroundings, remembers its path, and dynamically plans its own path from one waypoint to another. The primary stakeholders or users would be manufacturing facilities, which requires material movement in and between different stations and lines. The potential target industry would be the logistics and supply chain (warehouse), where material movement activities, storage and retrieval after predominant work activities and in other workplaces where material movement activities are prevalent.
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Fig -2: Multipurpose automatic material handling robot (MAMHR)
1.1 Actual model for MAMHR We implemented the MBSE (model based system engineering) in order to build the complex product by distributing it into several sub-systems. We considered the scissor lift based model for current development. The scissor lift uplifts the complete gripper and object detection assembly at required height of racks in the warehouse environment. As box is detected using image processing and live video feed then the gripper starts reaching out near the box and held it firmly by linear actuator mechanism. While differential wheel drive maneuvering the complete system at required locations using path detection. The LIDAR,
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