International Research Journal of Engineering and Technology (IRJET)
e-ISSN: 2395-0056
Volume: 12 Issue: 05 | May 2025
p-ISSN: 2395-0072
www.irjet.net
Design and Fabrication of Supercar Structure AMAN KUMAR SHAHI1, HARSH YADAV1, DEEPAK KUSHWAHA1, ASHISH KUMAR SRIVASTAVA 2 1B. Tech, Final Year Student, Goel Institute of Technology & Management, Lucknow, U.P, India
1B. Tech, Final Year Student, Goel Institute of Technology & Management, Lucknow, U.P, India 1 B. Tech, Final Year Student, Goel Institute of Technology & Management, Lucknow, U.P, India
2 Assistant Professor, Department of Mechanical Engineering, Goel Institute of Technology & Management,
Lucknow, U.P, India ---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - This project involves the innovative design and
5. Cost-Effective Innovation: - To explore the feasibility and cost-effectiveness of combining traditional and modern techniques for creating high-performance vehicles.
construction of a supercar structure, built over an old car chassis using clay for the initial modeling phase and fiberglass as the primary material for the final car body. The aim of the project is to create a lightweight, functional, and visually stunning supercar, leveraging the flexibility of clay modeling for precise design and the strength-to-weight benefits of fiberglass composites. The project emphasizes sustainability by repurposing an old car chassis, promoting material efficiency, and applying cutting-edge techniques in car body design. Key Words: Supercar design, Chassis repurposing, Clay modelling, Fiberglass composites, Lightweight materials, Functional design, Visual aesthetics, Sustainable automotive engineering.
1.2APPLICATION AREAS The design and fabrication of a supercar structure using clay modelling and fiberglass composite material over an old car chassis is an innovative project that combines traditional and modern techniques to create a high-performance vehicle. This approach has several potential applications across different sectors, both within the automotive industry and in related fields. Below are the key application areas where this project can have significant impact: 1. Automotive Design and Customization 2. Motorsports and Performance Racing 3. Sustainability and Environmental Impact 4. Aerospace and Industrial Design
1.INTRODUCTION The automotive industry is driven by the quest for innovation, performance, and sustainability. This project merges traditional modelling techniques with modern materials to create a unique supercar design. The use of clay for modelling allows for flexibility and precision in shaping the car’s exterior before transitioning to the durable fiberglass material, which provides structural integrity and lightness. By using an old car chassis as the foundation, the project also emphasizes the importance of reusing and repurposing materials, reducing waste, and promoting sustainable engineering practices.
2. LITERATURE REVIEW 2.1 PREVIOUS WORK: -
[1] V.D. Libera Junior et al. (2022) Title: Processing, Thermal and Mechanical Properties of Composite Laminates with Natural Fibers Prepregs Journal: Polymer Polymers & Composites DOI: 10.1177/09673911221087591 Elaboration: This research evaluates the use of natural fiber-based prepregs (pre-impregnated materials) in composite laminates. The study systematically analyzes the processing parameters, thermal behavior (via TGA/DSC), and mechanical properties (tensile, flexural, and impact strength) of these laminates. The results reveal that natural fiber prepregs offer decent thermal resistance and mechanical strength, making them suitable for semi-structural applications, while also reducing environmental impact compared to synthetic alternatives.
1.1 Objectives: -
1. Sustainable Design: - To repurpose an old car chassis and create a new supercar body using sustainable methods and materials. 2. Precision in Design: - To use clay modelling for detailed and accurate shaping of the car’s exterior design, ensuring both aesthetic appeal and aerodynamics. 3. Lightweight Supercar: - To construct a supercar body using fiberglass composites, reducing weight while maintaining strength and durability.
[2] N. Fuentes Molina et al. (2021) Title: Recycling of Residual Polymers Reinforced with Natural Fibers as a Sustainable Alternative: A Review Journal: Polymers (Basel) DOI: 10.3390/polym13213612 Elaboration:
4. Aerodynamics and Performance: - To design a supercar body that optimizes aerodynamics for better performance, fuel efficiency, and handling.
© 2025, IRJET
|
Impact Factor value: 8.315
|
ISO 9001:2008 Certified Journal
|
Page 532