Industrial Automation IMI Bahr Bikelift Series Assembly stand for bicycles, e-bikes and cargo bikes
Breakthrough engineering for a better world
2
Bikelift
Contents
Intro
2
Models
5
Mounting
6
Operation
7
Holding fixtures
8
Free-wheeling system
10
Specialist Bike Applications
11
Features at a a glance
13
System overview
14
Individual cable management system
16
Mobile version with battery drive
18
Breakthrough engineering for a better world We create solutions for our customers which enable smarter, safer, more productive and sustainable factories, production lines and warehouse operations. Our pneumatic and electric motion systems help machine builders and end users around the world automate and optimise manufacturing and warehousing processes. We have partnered with customers in industrial automation for over a century, applying our experience and innovation to create lasting value for their businesses. Our solutions support critical industries such as automotive, food and beverage, pharmaceuticals and even the space industry. We support the automation of precision manufacturing, product assembly, testing and packaging.
We use the latest digital technologies in our automation products and constantly innovate in close partnership with our customers. By applying our deep expertise, we can solve their toughest automation challenges, today and tomorrow. Through increased productivity, efficiency and safety, our customers can serve their own customers better, creating sustainable competitive advantage and delivering growth. Our world-class product portfolio includes IMI Norgren, IMI Bimba, IMI Bahr and IMI Buschjost.
Breakthrough engineering you can count on.
Bikelift
3
Greater productivity in the bicycle workshop A 230 volt socket is all you need to experience new levels of productivity in your bicycle workshop.
Bicycles are gaining ever more importance and popularity. BikeLift is our contribution to the provision of better ergonomics in the workshop as demand for maintenance on e-bikes continues to increase. E-bikes are often heavy-to-handle, highly valued owner assets, that demand careful maintenance to ensure peak performance. Cyclists who want to ride safely and smoothly for as long as possible should regularly give their bike into the hands of an expert – whose workshop is preferably just around the corner, and often in an urban environment where space is at a premium.
As demand for maintenance grows, repair shops are looking for new ways to increase productivity and delight their customers with a high quality, fastresponse service offering. This is where the bicycle lift brings new benefits to the workshop maintenance team. The electrically driven mounting stand makes the work in the workshop quicker, easier and more ergonomic. In addition, it increases capacity in confined spaces when used in a double configuration to provide a second workstation.
4
Bikelift
More comfortable repair and service More comfort on the road and better ergonomics in the workshop. Everybody wants to ride a smooth-running bike. With our new bike lift, we have developed a system that provides bike workshops with highly available, robust and accurate industrial technology. This solution makes service and repair work noticeably faster and easier. With a variety of mounting plates and upto two independently liftable assembly stations, the BikeLift can provide new levels of efficiency and flexibility to your workshop.
Mount bikes whilst on the floor and easily lift them to the desired work height
Bikelift
1
2
3
3
5
2
Models 1
BIKELIFT WALL wall mounting
Standard model for wall mounting
2
BIKELIFT-S1 freestanding
Standard model free-standing for 1 bicycle
3
BIKELIFT-S0 freestanding
Standard model free-standing for 2 bicycle
Description Number of work stations Dimensions wall mounting
BxTxH in mm
Dimensions floor mounting
BxTxH in mm
Find out more
BIKELIFT WALL
BIKELIFT-S1
BIKELIFT-S0
1
1
2
300x300x2200
300x300x2200
150x100x2200
Maximum lifting load
kg
85**
85**
85**
Continuous height adjustment
mm
2000***
2000***
2000***
Total weight
kg
45
80
100
**the maximum useful lever load depends on the accessories used (gripper, etc.) ***variable stroke on request
6
Bikelift
Up and down quickly and, what’s more important, safely Due to its easy wall mounting the classic BIKELIFT WALL is a space-saving solution for every garage, workshop or in confined spaces. The BIKELIFT is firmly screwed to a base plate, which gives the mounting stand the necessary stability anchoring to the floor. The mounting stand is secure and stable thanks to a fixed dowel in the floor. Functional working space is often tight, particularly in workshops located near the city centre, we have equipped our bike lift with two drive units as an option, so that two mechanics can work independently of one another.
Mounting Name
Code-No.
1
Wall mounting for BIKELIFT WALL
00339
2
Base plate for BIKELIFT | 300 x 300 mm for fixed mounting and floor anchoring
00338
1
Find out more
2
Bikelift
7
Safety in the workshop The Bikelift uses a trapezoidal threaded spindle specially designed for this application. It is connected to the motor at the head of the lifting profile and ensures the vertical movement of the mounting bracket via the travelling spindle nut. With our design, neither belt breakage or compressed air hose burst is a risk factor. Smooth starting and braking is ensured by the frequency converter, which is directly connected to the energy-saving 230V motor to save space. The lift thus moves two-wheelers weighing up to 85 kg (per pick-up) up to eye level and back down again. Find out more
Operation Name
Code-No.
Additional information
Load capacity
1
Rotary module incl. worm gear motor
003315
for rotation 360 °
85 kg
2
Manual hand switch
00340
with spiral cable incl.bracket
3
Foot switch
00334
2-pedal, wired
1
1
2
3
8
Bikelift
To each their own tool A variety of bike holding fixtures and connection brackets are available to give full flexibility across the clamping needs of a wide range of bike types.
Mounting flexibility makes the bicycle lift easily adaptable, users can quickly install and change the required holding fixture Holding fixtures Name
Code-No.
Additional information
Load capacity
1
Step mandrel-Set
003313
with 2 stepped pins
85 kg
2
Bike gripper
003320
IMI Bahr
45 kg
3
Adapter bike mount
00330
Ø 50 mm L: 120 mm
85 kg
4
Adapter bike mount
003301
Ø 50 mm L: 250 mm
85 kg
5
Fork arms
003318
for cargobikes
85 kg
6
Ball coupling
003322
for bike carrier
85 kg
7
Cargobike locking device
0033180
for cargobikes
85 kg
2
Bikelift
1
2
3
4
5
7
6
6
7
9
10 Bikelift
Technical specifications The BikeLift is a reliable and industry-proven solution for the maintenance, repair and placement of bicycles of any type. The highly robust, electrically driven lifting system allows for quick lifting and lowering of loads and is based on an drive and guide combination proven in industrial applications.
• Weight-optimized and easy to install • Ergonomic and safe machine design acc. to DGUV (German Social Accident Insurance) Information 208-040 • High operational safety and long lifetime • CE-marking and EEC Declaration of Conformity acc. to: - EC Machine Directive 2006/42/EC - German Industrial Safety Regulation (BetrSichV) • German Product Safety Act (ProdSG)
Find out more
Free-wheeling system The Bikelift uses a trapezoidal threaded spindle specially adapted to this application. The catch nut assigned to the guide carriage provides a unique safety effect. Thanks to the free-wheeling system, the carriage can be lifted freely by hand, providing easy manual intervention on vertical bike position .
Further information www.imiplc.com
Bikelift
Your solution for lifting heavier e-bikes and cargobikes
The ideal mounting stand for anyone who wants to work flexibly with quickly exchangeable mounting systems. Thanks to the adapter, compatible with all common holding systems. Get a brief overview in our detailed views and working examples.
11
12
Bikelift
Work ergonomically
Thanks to free-wheel system, highest working safety
Fork arms for cargo bikes 003318
Step mandrel 003313 in action
Cargo bike in use incl. Cargobike lock
Dual workstation incl. cable duct, magnetic tool holder and bike gripper
Bikelift
13
All features at a glance • For e-bikes, bicycles & cargo bikes • Flexible pick-up and holding systems • Single and dual workstations • Low noise and little maintenance • Space-saving due to compact design • Highest reliability & operational safety
• The drive is protected from water, grease and dust • Modular mounting through the bottom plate, anchoring to the floor or wall • Soft starts and stops thanks to frequency converter
Profile design
• Hand or foot switch • Variable work height, lift height up to 2600 mm • Ergonomic and back-friendly • Free-wheel system to support users safe working procedures
Various holding systems are available
Magnetic tool holder
Bike gripper 003320 is especially easy to operate
Guide carriage with various threaded holes for a wide range of adapters
14
Bikelift
Overview The electrically driven assembly stand promotes flexible working with quickly interchangeable holding systems. Adapters provide compatibility with common holding systems.
• Thanks to the freewheel system, the carriage can be lifted freely by hand.
• Extensive gripper accessories available from stock. Existing grippers can also be integrated using special adapters.
• Extensive accessories Cable channels with additional connections for pneumatics, power or USB.
• Maximum reliability and operational safety • Trapezoidal thread spindle Tr. 24x10 for extremely high loads
• Modular mounting base plates. The assembly stand is secured and stabalised via a fixed dowelling into the floor.
• BIKELIFT-S0 Dual workstation
• Available as a single and dual workstation • Variable working height. Lift height up to a maximum of 2.8m (on request). • Brushless IEC standard three-phase motor. Connection to 230 Volt. Fixed frequency converter, lifting speed 100-170 mm/sec. Control voltage 24 V DC / 0,5 A Very low noise, standby < 0.5 W • Metal cover strip prevents dust, dirt or objects from getting inside and encapsulate drive system. • Thanks to frequency converter smooth starting and braking. Positioning accurate to the millimeter.
• BIKELIFT-S1 Single workstation*
• Different mounting systems. Thanks to our adapter with Ø 50 mm, various gripping systems can be attached without difficulty.
• Fork arms Loadable up to 85 kg and can be lowered to ground level. For cargo bikes, lawn mowers, etc.
• Foot switch
*optionally available as BIKELIFT WALL with wall mounting (power or battery operated by cordless screwdriver)
16
Bikelift
Individual cable management system USB and air pressure connections are available as additional options to support operator maintenance activities. Cable duct selection can be customised with inserts to meet your connection needs. The inserts can be snapped directly into the cable duct, maximum cable duct height is 1500mm.
By default, you will receive a magnetic tool holder when you select the cable channel.
Further information www.imiplc.com
Bikelift
Sockets Name A1
Socket 45°
1
A2
Socket 45°
2
A3
Socket 45°
3
A4
Socket 45°
4
B1
Sockets worldwide
B2
Sockets worldwide
B3
Sockets worldwide
B4
Sockets worldwide
B5
Sockets worldwide
B6
Sockets worldwide
B7
Sockets worldwide
D1
Air pressure connection
M1
USB-connection
1er
M2
USB-connection
2er
17
18
Bikelift
Mobile version with battery drive In our battery-powered version, the BikeLift can be used as a mobile unit thanks to its integrated bicycle battery. Ideal for events or competitions where power supply availability may be limited, the entire BikeLift can be conveniently moved outside at any time. Mounted on rollers, system mobility brings even greater flexibility.
Single workstation with battery drive
BIKELIFT-S1 Akku
No space for a permanently mounted lift in the workshop?
Dual workstation with battery drive
BIKELIFT-S0 Akku
Our Bikelift in the battery version is self-sufficient and quickly and easily moved from one corner to another.
Easy change battery
Motor with manual controller
Example: plate with rollers* *not available able as standard, to be provided by the customer
Bikelift
Notes
19
Our Industrial Automation sector operates four global centres of technical excellence and a sales and service network in 50 countries, as well as manufacturing capability in Europe, Americas and Asia Pacific. Supported by distributors worldwide. For further information, scan this QR code or visit www.imiplc.com/industrial-automation
Industrial Automation IMI Norgren IMI Bimba IMI Bahr IMI Buschjost The information in this brochure is provided for informational and promotional purposes only and is provided “as is” and without warranties of any kind, whether express or implied, including but not limited to implied warranties of satisfactory quality, fitness for a particular purpose and/ or correctness. Any specifications, features, pricing, or availability contained in this brochure are subject to change without prior notice. IMI plc does not represent or warrant that the information and/or specification in this brochure are accurate, complete, or current and therefore make no warranties or representation regarding the use of the content. IMI plc or one of its subsidiaries own all images, logos, product brands, and trademarks mentioned in this brochure. Unauthorised use, reproductions, or modification of this content is prohibited. © Copyright IMI plc. All rights reserved. z10200BR en/12/24