By doing survey in casting industry in Vatva (Ahmedabad), This study of main techniques used for cost optimization in
Price Sensitive casting industry in India is studied in all process wise areas for example Melting, Moulding, Sand Plant, Core
Shop, Fettling and Dispatch and Power used for it as well. In moulding the areas for cost optimization are consumption of
sleeves, mould breakages, Clamping and Metal Spillage. Factors like Excess moisture plays very important role in mould
breakages. Recording the data in process like rejected sand batches,core breakages and core breakages plays very important role
for reducing cost.
