Wheel assembly is a very crucial system in a vehicle as its transfer forces come from the ground through the tire when
the vehicle hits any bump or pothole on the road. Also the first part comes in contact when getting impacted from the side of the
vehicle. There are lots of forces acting on it while braking, accelerating, cornering. And it’s only part of the car that has physical
contact with the road. Therefore any failure in Wheel assembly may lead to the breakdown of vehicles which could harm human
life. As all components in wheel assembly are unsprung mass. To increase the performance, lowering the unsprung mass is
beneficial. Therefore Design Wheel assembly that absorbs and withstand all forces which may lead to failure of the system, and
which have minimum possible weight. In this report the complete design procedure of wheel assembly for R10 rims along with
optimization and manufacturing processes of each part is presented
