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The UK's only magazine covering the surface ﬁnishing industry

SEPTEMBER 2026 WE HAVE EVERYTHING COVERED –

OVER 40 YEARS OF WORLD’S MOST RELIABLE SURFACE TREATMENT TECHNOLOGIES

ADVANCED GRIT BLASTING TECHNOLOGY

ENERGY EFFICIENT WET PAINTING SOLUTIONS

COMBINED BLASTING AND PAINTING (ALL-IN-ONE MULTI-PURPOSE CHAMBERS)

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SEPTEMBER 2026 VOLUME 33 NUMBER 9 MANAGING DIRECTOR & ADVERTISEMENT DIRECTOR Nigel Bean t: +44 (0) 1442 826826 e: nigelbean1@aol.com nigelbean@surfaceworld.com EDITOR & GRAPHIC DESIGNER Jane Soones e: janesoones@aol.com janesoones@surfaceworld.com CIRCULATION & SUBSCRIPTION DEPARTMENT t: +44 (0) 1442 826826 EXHIBITION ORGANISATION t: +44 (0) 1442 826826

COMPANY SPOTLIGHT CLEAN IS A NUMBER: TECHNICAL CLEANLINESS IN AUTOMOTIVE COMPONENT MANUFACTURE.

QUALICOAT UK & IRELAND QUALICOAT UK & IRELAND STRENGTHENS PRETREATMENT SYSTEM SUPPLIER NETWORK WITH ADDITION OF NABU.

INSTITUTE OF MATERIALS FINISHING

Hill Media Ltd, Marash House 2-5 Brook Street, Tring, Hertfordshire HP23 5ED, United Kingdom. The Surface World magazine is published 12 times a year by Hill Media Ltd. Although every effort is made to ensure the accuracy and reliability of material published in Surface World, Hill Media Ltd and its agents accept no responsibility for the veracity of claims made by contributors, manufacturers or advertisers. Copyright in all material published in Surface World, including but not limited to all Hill Media brands, brand logos, trademarks, and associated assets, remains with Hill Media Ltd and its agents. © Hill Media Ltd – 2026 ISSN 1757-367X

INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF.

AUTUMN SEMINARS.

BRITISH COATINGS FEDERATION LTD FINALISTS REVEALED FOR THE BRITISH COATINGS FEDERATION’S 2026 AWARDS.

INDUSTRY NEWS PROPELLING SONIC SOLUTIONS INTO THE AEROSPACE A ND DEFENCE INDUSTRIES.

FIRETEX FX5092: LEVELLING UP ON EFFICIENCY AND SUSTAINABILITY FOR STRUCTURAL STEEL FIRE PROTECTION.

KOKI EXPANDS LOW-AG SOLDER PORTFOLIO TO REDUCE MATERIAL COSTS WHILE MAINTAINING RELIABILITY.

NEW ROBOT PLATFORM FOR SEALING APPLICATIONS.

POLYHOSE THANKS MANAGING DIRECTOR FOR 30 YEARS OF SERVICE.

POLYHOSE UK APPOINTS NEW FINANCIAL DIRECTOR.

A SHOW FULL OF OPPORTUNITIES!

NO ROOM FOR COMPROMISE. QUALICOAT delivers performance, durability and compliance for architectural powder coating in the built environment.

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INDUSTRIAL METAL SURFACE CLEANING METHYLENE CHLORIDEBASED VAPOUR DEGREASING SOLVENT FOR INDUSTRIAL METAL CLEANING.

OVENS, SPRAYBOOTHS & PROCESS HEATING DON’T GET STUCK MONITORING PTFE CURE.

THE HIDDEN BOTTLENECK IN PAINT AND POWDER COATING.

MORE THAN AN OVEN — A PARTNER IN YOUR PROCESS.

HEATING AND COOLING IN ELECTROPLATING AND SURFACE ENGINEERING – THE HIGHEST CHEMICAL RESISTANCE WITH LOW SPACE REQUIREMENTS.

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING SHOT BLASTING SOLUTIONS THAT ARE FASTER, MORE EFFECTIVE, MORE FLEXIBLE AND CREATE LESS WEAR.

TESTING & MEASUREMENT CONTINUOUS ENVIRONMENTAL MONITORING WITH THE POSITECTOR® DPM L & DPM L+.

MATERIAL & EQUIPMENT SUPPLIERS

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COMPANY SPOTLIGHT

CLEAN IS A NUMBER: TECHNICAL CLEANLINESS IN AUTOMOTIVE COMPONENT MANUFACTURE In automotive manufacturing, a component is not clean because it looks clean. For a growing share of parts, cleanliness is a measured property with a limit written on the drawing, and a batch either meets that limit or it does not. The measure is residual particulate contamination: how many particles remain on the part, how large they are and what they are made of. Meeting that limit consistently, at volume and shift after shift, is a different engineering task from producing a part that passes a visual check. The cleaning demands of the sector are also broadening. Conventional degreasing of pressed, machined and engineered components remains essential, removing the oils, coolants and swarf left by forming and machining ahead of assembly, joining or coating. Lighting, optical and decorative components, such as lenses, reflectors, light guides and trim parts to be PVD coated, need a finer standard, because any residue left before coating shows as a visible defect. Electrification is now adding further categories: precision cleaning of delicate electrical and electronic assemblies, of sensors, and of the optical elements in lidar and vision systems, where a particle or film on a window or lens degrades what the vehicle can see; and precision processing of copper busbars, terminals and connectors, which require degreasing, brightening and passivation to leave a clean, bright surface that resists tarnishing. Each is a distinct process, with its own chemistry,

rinse and drying requirements, and many manufacturers now need several of them. The governing documents for particulate cleanliness are VDA 19.1 and ISO 16232:2018. ISO 16232:2018 consolidated the ten separate parts of the earlier 2007 series into a single standard, and VDA 19.1 has been substantially revised in a third edition, dated July 2025. Both define how cleanliness is inspected: particles are extracted from the component by a qualified procedure such as pressure rinsing, ultrasonic immersion, internal rinsing or agitation, collected on a filter and analysed by weight, by size and count, and by type, with particles with a metallic shine, non-shiny particles and textile fibres assessed separately. What neither document does is set the acceptance limit. VDA 19.1 states plainly that it does not state concrete cleanliness limit values for specific components or systems. The limit is agreed between customer and supplier and arrives on

the drawing or in the specification. A requirement to clean “to VDA 19” is therefore incomplete: the standards say how the result will be measured, and the component specification says what the result must be. The limits are tightening for a clear reason. The drivers named for the VDA 19.1 revision include the shift towards electrification, driver assistance systems and autonomous driving. A particle that a hydraulic valve would tolerate can be decisive in an electrical assembly, where conductive particles can bridge contacts or reduce clearance and creepage distances, and particles on a sensor or camera can obstruct it. Metallic particles are therefore the principal concern on electrical and electronic content, and the revised standard extends its extraction and analysis methods with that shift in mind.

Shyre Cleanliness as specified, delivered at rate. Automated cleaning systems for automotive and e-mobility components. • • • • •

Degreasing, precision cleaning, brightening and passivation Filtration, rinse and drying engineered to your particle limit Automated handling and controls for high uptime at rate Bespoke machine and tooling design for your components Built to support VDA 19.1 and ISO 16232 specifications

For powertrain, e-mobility, lighting, sensor and decorative components.

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COMPANY SPOTLIGHT

The inspection method carries a lesson for production. Extraction is itself a controlled cleaning operation, qualified by repeated extraction to show that the removable particles have in fact been removed. VDA 19.1 also warns that if inappropriate parameters are set, cavitation effects may cause material to detach from the inspected part, which is then falsely recognised as contamination. The same applies to a production process: parameters must be chosen for the component and its material, not simply set as high as the equipment allows. Meeting a particulate limit is, in practice, a particle transport problem. Each particle must be detached, carried away from the component, removed from the working fluid and kept from returning. Filtration and circulation are therefore part of the cleaning performance, because a bath that retains the particles it has removed can deposit them on the next load. The final rinse must be controlled to a standard that supports the limit on the drawing, since particles carried in it can be left on the part as it is withdrawn. Cross-drillings, blind holes and internal threads hold particles and can trap air,

in which cavitation does not occur, so fluid has to be driven through them rather than left to reach them. Carriers and fixtures must present parts so that fluid passes across and through them and drains cleanly, without one part shadowing another. And particles can be deposited after cleaning, during drying, handling and packaging; VDA 19.2 addresses cleanliness in assembly on the same basis, covering the environment, logistics, personnel and assembly equipment. All of this has to be achieved at automotive pace. Programmes move quickly from award to launch, and before a supplier goes into series production it is expected to demonstrate run at rate: that the process delivers the required volume at the required quality under normal production conditions. A cleaning system is part of that

demonstration. It must hold the specified cleanliness at full throughput, not only in a trial, and it must stay available, because an unplanned stop on the washer stops everything behind it. Uptime is designed in rather than hoped for: filtration sized so that the bath stays in condition between planned services, automated handling matched to the line, controls that make process drift visible before it produces reject parts, and maintenance access that keeps planned interventions short. A cleaning system for components with a specified limit should therefore be specified against that limit and against the rate the line must run at, with fluid management, rinse quality, flow, fixturing, post-clean handling and availability considered together, and with the result verified by the same inspection method the customer will apply. Unitech Shyre designs and manufactures automated multi-stage cleaning systems in which the machine, the process, the chemistry and the part tooling are engineered together, so that the cleanliness specified on the drawing is the cleanliness delivered on the line, at rate. Unitech Shyre Ltd designs, manufactures and supports automated precision cleaning, dip coating and fluorescent penetrant inspection systems for the automotive, optical, ophthalmic, medical, semiconductor, aerospace and precision engineering sectors. www.unitechshyre.co.uk

MACHINERY

WHAT DO WE DO? We design and deliver fully bespoke industrial cleanroom installations, engineered to meet your exact operational requirements. Our expertise includes cleanrooms, spray booths, ovens, and servicing solutions tailored to the automotive industry.

Celebrating 40 years in business This year, marks five decades as an independent powder coating specialist. We are proud to have one of the largest ranges of stock powder coatings in the UK, available for next day delivery. We have thousands of satisfied customers across diverse markets including construction, agriculture, leisure and retail as well as renowned architects and design houses.

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QUALICOAT UK & IRELAND

QUALICOAT UK & IRELAND STRENGTHENS PRETREATMENT SYSTEM SUPPLIER NETWORK WITH ADDITION OF NABU QUALICOAT UK & Ireland is pleased to announce that pretreatment system supplier NABU-Oberflächentechnik GmbH (NABU) is the latest to join the quality label organisation. An independent company for over 30 years, NABU brings more than 25 years’ experience in chrome-free pretreatment, , with a particular focus on the architectural sector. While its core market is Germany, Austria, Switzerland and Poland – with recent expansion into the Baltic States and the Middle East – the company is proud to establish a formal presence in the UK and Ireland. NABU is one of only 11 pretreatment system suppliers globally to be members of QUALICOAT UK & Ireland. NABU aims to connect and strengthen relationships with UK and Irish businesses as Markus Schöll (CEO) at NABU explains:

“We already have strong technical and commercial partnerships in the UK market, and we see great value in sharing expertise and best practices. Joining QUALICOAT UK & Ireland allows us to strengthen existing relationships, establish new partnerships and further support customers in achieving sustainable, high-quality coating processes.” NABU specialises in high-quality pretreatment solutions for aluminium,

Chris Mansfield QUALICOAT UK & Ireland Chair

steel and galvanised steel. Beyond supplying pretreatment chemistry, the company provides integrated technical support, dosing systems, process optimisation and wastewater treatment solutions, offering customers a complete approach to surface technology from a single source.

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Chair of QUALICOAT UK & Ireland Chris Mansfield believes this latest addition reinforces QUKI’s commitment to driving up industry standards and supporting sustainability goals. “NABU’s formal entry into the British and Irish market means faster technical support and direct access to expert advice.

We're excited to introduce a recent addition to our portfolio: our new

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Their fully Welded stainless Steel construction and Hygienic Design significantly reduces and minimises the need for extensive and time consuming cleaning operations. The units are mobile, can be fitted with extraction fan or condensate unit (as shown) and feature a self-contained water storage tank and filter tank, which effectively removes gross debris and particulates before draining. If you have similar requirements or are interested in exploring our range of equipment for the Food, Pharmaceutical, and Engineering sectors, please don't hesitate to reach out to us.

Email us: washers@unitech.uk.com or Call us: 01543 224608

The company’s extensive track record in chrome-free pretreatment is a significant benefit, offering QUALICOAT-approved UK and Irish applicators another proven and trusted route to meeting strict environmental standards, without sacrificing quality or durability.” “We are pleased to welcome NABU to our growing network of supplier members,” added Chris Mansfield. UK & Irish powder coaters looking to explore NABU’s QUALICOAT-approved solutions can contact them directly through the QUALICOAT UK & Ireland website: qualicoatuki.org/pretreatmentsystem-suppliers, where they can also find details for other pretreatment system supplier members.

FINISHING SYSTEMS

Global Leadership in Automated Finishing Systems Comprehensive Lifecycle Management KOCH manages ﬁnishing systems from concept to long-term support, ensuring seamless integration and reduced project risks.

Wide Range of Coating Technologies KOCH oﬀers turnkey solutions for liquid paint, powder coating, electrocoating, anodizing, plating, and porcelain enamel.

Focus on Sustainability and Efficiency Systems are built with energy-eﬃcient technologies and eco-friendly features like wastewater and emissions control.

Global Reach with Local Expertise KOCH operates globally with local presence in the US, Mexico, and Europe for close customer collaboration.

Contact: 044 (0) 1543 444001 sales@kochllc.com www.kochllc.com

INSTITUTE OF MATERIALS FINISHING

Become an Acknowledged Leader in Surface Engineering and Materials Finishing:

INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF To follow on, students can then elect

Are you involved with the application of coatings to enhance and protect your products? Do you need to meet client specifications to ensure the longevity of your components? Does the complex world of surface engineering and materials finishing cause you headaches? If so, the courses offered by the Institute of Materials Finishing (IMF) could be your solution! The IMF have been promoting knowledge in the surface finishing industries, both inorganic surface treatments including plating and the application of organic paints, lacquers and varnishes for many years. Large numbers of engineers and technicians across a multitude of industries have benefitted from the knowledge gained to enhance their careers, their standing within industry and the ability to problem solve the many challenges they face in their daily working lives!

Starting with the Foundation level course, students gain knowledge on all aspects of materials finishing, specifically aimed at their own industry requirements, but to include sections on Health & Safety, the Environment and Surface Finishing and Corrosion Protection. There is no need for a science background to be able to successfully complete a foundation course. The Foundation Course requires study of 15 sections and requires the submission of 2 marked assignments followed by an end examination. The course, conducted by distance learning will take 16 weeks to complete. There are three specific study routes to choose from; electroplating, organic coatings and aerospace finishing. On successful completion, the student is awarded the Foundation Certificate.

to progress to the Technician level modules, which give more in-depth knowledge for key finishing technologies, their application and best practice methods. Again, both inorganic and organic technologies can be studied to match the industry requirements. There is a choice of eight modules, which provide study in applicable areas of surface finishing best matched to your needs. Like the Foundation course, study is by distance learning, and the student is required to complete four marked assignments and pass an examination. Passing two technician modules leads to the award of Technician Certificate; passing four modules leads to the award of an Advanced Technician Certificate.

If you feel your career could benefit from being a recognised specialist in your particular branch of Surface Engineering or Materials Finishing, then contact the IMF today. Speak with our training manager Karen Yates on +44 (0)121 622 7287 or email karen@materialsfinishing.org. Move your career to the next level and join the finishing community and all the benefits that gives through the IMF.

Autumn Seminars Practical insights for surface finishing professionals

Managing white spots in Anodising Harry Pemberton · PMD Chemicals 30th September 2026 – 7.00 pm

Training: its role in successful and proﬁtable paint application! Graham Armstrong · Armstrong Group

4th November 2026 – 7.00 pm

Join us this autumn for specialist technical learning and industry discussion. All seminars are on Zoom.

🍂🍂🍂🍂 Autumn ﬁnishing focus: practical expertise, seasonal inspiration, and proven application techniques. 🍂🍂🍂🍂

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BRITISH COATINGS FEDERATION LTD

FINALISTS REVEALED FOR THE BRITISH COATINGS FEDERATION’S 2026 AWARDS The British Coatings Federation (BCF) is pleased to announce the shortlisted entries for the 2026 Awards. Following a series of judging days conducted by an independent panel for each category, the judges have selected a carefully considered shortlist from a wide range of high-quality entries.

BCF CEO Tom Bowtell commented: “The competition was incredibly strong again this year, with one of the most impressive fields we have seen from across the industry. Every shortlisted company should be proud of its achievement. It was particularly encouraging to receive such strong entries across all 12 categories, showcasing the sector’s innovation, excellence in customer service, commitment to corporate social responsibility and continued focus on sustainability. The Apprentice, Student, Young Leader and Rising Star categories provide an important opportunity to celebrate the

BCF 2025 Award winners on stage at the ceremony at Carden Park in Chester

emerging talent shaping the future of our industry. As part of our continued commitment to nurturing future leaders through our careers strategy, it is fantastic to see the quality, ambition and potential demonstrated by this year’s finalists.” The winners will be announced at the Awards dinner on Thursday 12th November 2026 at The Queens Hotel in Leeds. Bookings are now open. Information on the Award categories and how to book can be found here: https://coatings.org. uk/page/BCFAwards2026

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BRITISH COATINGS FEDERATION LTD

The BCF would like to thank everyone who has submitted entries for this year’s Awards, and also the judges and this year’s sponsors: Verlingue, Invopak, Fenton Packaging, PALEUS Acrylics and Lisam for their support.

Sustainable Innovation Award shortlist: AkzoNobel Coil & Extrusion Coatings

Jotun Paints, Scunthorpe Steyport, Blackburn Tor Coatings, Gateshead

Lizzie Tillotson, PPG Architectural Coatings

Customer Service Award shortlist:

Gracienne Ikin, HMG Paints

AkzoNobel Decorative Paints Pulse Printing Products Crown Paints

Flint Group Ingevity UK

Race to Net Zero Award shortlist: AkzoNobel Industrial Coatings AkzoNobel Decorative Paints Crown Paints

Coatings Care Overall Best Performer shortlist: AkzoNobel Decorative Paints, Ashington Farrow and Ball, Wimborne Pulse Printing Products, Bristol Pronto Industrial Paints, Chesterfield Teal & Mackrill, Hull

Coatings Care Progress shortlist:

Young Leader of the Year Award shortlist:

Excellence in Training Award shortlist: Sherwin-Williams Consumer Brands HMG Paints

Danny Ashburner, Rakem Group

Apprentice of the Year Award shortlist: Simon Burke, AkzoNobel Decorative Paints Kyle Murray, HMG Paints Ana Sanséau-Blanchard, AkzoNobel Industrial Coatings

AkzoNobel Decorative Paints - Dulux Academy

Student of the Year Award shortlist:

Corporate Social Responsibility Award shortlist:

Francesca Ashby, Tremco CPG

AkzoNobel Decorative Paints PPG Architectural Coatings Seagulls Reuse

Jon Sharpe, Fujichem Sonneborn

Rising Star Award shortlist: Natalie Stokes, PPG Architectural Coatings

Marketing Campaign of the Year Award shortlist:

Harrison Taylor, Thermaset

PPG Architectural Coatings – Leyland Trade

Ankita Biswas, HMG Paints

Dacrylate Paints, Kirkby-in-Ashfield

PPG Architectural Coatings – Johnstones Trade

HMG Powder Coatings, Belfast

Polyvine

Isobel Horrobin, AkzoNobel Decorative Paints

Zac Jepson, AkzoNobel Industrial Coatings Email: info@bcf.co.uk Visit: www.coatings.org.uk

INDUSTRY NEWS

PROPELLING SONIC SOLUTIONS INTO THE AEROSPACE AND DEFENCE INDUSTRIES Sonic Solutions is delighted to have been awarded JOSCAR (Joint Supply Chain Accreditation Register) and Cyber Essentials accreditations. JOSCAR is a recognised accreditation system used by prime contractors in aerospace and defence including BAE Systems, Rolls-Royce and the Ministry of Defence. It quickly verifies that suppliers meet stringent requirements in areas such as compliance and regulation, supply chain security, IT security and operational capability. Cyber Essentials is a UK government backed scheme designed to help organisations protect themselves against the most common cyber threats. The certification demonstrates Sonic Solutions has met rigorous security requirements to safeguard its IT systems, data and customer information from cyber-attacks. At a time when compliance and cyber security is critical in aerospace and defence, being awarded the JOSCAR and Cyber

Essentials accreditations is a testament to Sonic Solutions’ ongoing commitment to quality, reliability and excellence.

Working with organisations in the aerospace and defence industries Sonic Solutions offers a comprehensive range of cleaning and refurbishment services for aerospace and defence, including ultrasonic cleaning, industrial jet washing, vapour blasting, thermal cleaning, chemical cleaning and surface preparation.

The company works with customers on a breadth of projects, including: Maintaining the operational capability of the Armed Forces by ensuring mission-critical components are fit for use and equipment is safe and functional. Supporting Maintenance, Repair and Overhaul (MRO) facilities through providing a range of cleaning services including ultrasonic cleaning, vapour blasting and precision degreasing to remove oils, hydraulic fluids and carbon deposits. Supporting precision engineering through its ultrasonic cleaning capabilities to eliminate contaminants in intricate critical components, to ensure they will be fit for purpose. Helping engineering companies within the supply chain operate more efficiently: the level of cleanliness the company can achieve on parts and materials produces the quality required for assembly, welding, bonding and coating, and minimises the risk of defects. Andrew Taylor, Managing Director at Sonic Solutions, commented: “This significant milestone underpins our dedication to exceed industry standards and position Sonic Solutions as a trusted supplier to aerospace and defence organisations. We look forward to strengthening partnerships and exploring new opportunities within these industries.” Find out more about how Sonic Solutions supports the aerospace and defence industries: www.sonicsolutionsltd.com

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INDUSTRY NEWS

FIRETEX® FX5092: LEVELLING UP ON EFFICIENCY AND SUSTAINABILITY FOR STRUCTURAL STEEL FIRE PROTECTION Sherwin-Williams’ updated water-based intumescent coating adds improved coverage, lower VOC formulation, and extended shelf life to the expert support package Sherwin-Williams Protective & Marine Coatings is pleased to announce the launch of the latest enhancement to its FIRETEX range of water based intumescent coatings. Developed to provide performance and service improvements over the long established FIRETEX FX5090. FIRETEX FX5092 builds on this proven platform to deliver enhancements to the specifier, applicator, and facility owners and inhabitants.

The new formulation, for interior structural steel applications, provides up to 120 minutes of fire protection, at a lower thickness than its predecessor. In addition, the wider scope of protection delivered by FX5092 ensures product simplicity is achieved with the need for just one material to cover the whole job, delivering complexity and cost reductions from one product. What’s more, FIRETEX FX5092 is formulated to meet and comply with ever demanding and evolving sustainability and green building standards, such as LEED and BREEAM. With lower volatile organic compounds (VOC) than the predecessor materials, FIRETEX FX5092 ensures lower odour and emissions for those applying and installing the product, and a cleaner air environment for those who work and live in the building: all without compromising on critical fire protection performance needs. This enhancement has also increased the product’s shelf life, from six to 12 months compared to FX5090. Not only does this help distributors and contractors better manage their inventory, particularly where seasonal weather conditions limit the application window for water-based coatings, but it also supports international shipping by providing a longer usable product life post-delivery. What has not changed is SherwinWilliams’ unparalleled expert support, and local, UK production supports flexibility on requests.

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INDUSTRY NEWS

FIRETEX FX5092 also maintains the familiar application process used with FIRETEX FX5090, allowing existing users to benefit from the improved overall performance with minimal disruption.

Available through NBS Source, enabling faster specification and helping architects and engineers choosing a compliant fire protection solution

FIRETEX FX5092: Key features

Aesthetic finish. Designed to protect and enhance exposed structural steel, giving a clean and smooth finish.

Increased productivity through higher film builds: reduces number of coats and overall labour required; 12-month shelf life for easier inventory management; Lower VOC (0.66 g/l) achieving the highest level of green building objectives; Up to two hours of fire resistance in indoor environments (ISO 12944-2 categories up to C3);

Alex Tsiolas, fire protection portfolio manager at Sherwin-Williams Protective & Marine Coatings, said: “FIRETEX is the leading brand for structural fire protection in the UK because of decades of trusted products and service that architects, contractors, and applicators know they can rely on, project after project. With continuous development, we make sure that trust extends across the whole specification: that FIRETEX is the answer whatever the requirements are.

“Our new FIRETEX FX5092 reflects that perfectly, closing the gap for thin hollow sections in our water-based on-site offer. It brings improved coverage, lower dry film thickness requirements, reduced VOC content, and a longer shelf life, delivering real efficiency gains across the chain. “Following our recently introduced new solvent-based on-site product, FX1008, this launch continues the work of strengthening what’s already the leading on-site fire protection offer in the UK: one specification, one trusted supplier, from design through to application.”

For more information: protectiveemea.sherwin-williams.com

Powder Checker

Non-contact Uncured Powder Thickness Gauge Affordably measures uncured powder coatings using non-contact ultrasonic technology to predict a cured thickness 

Dedicated stand-alone unit is ready to measure right out of the box



Fast measurement speed—ideal for moving lines and swinging parts



Scan Mode continuously takes measurements—ideal for analyzing large areas



Storage of 999 readings with onscreen averaging. Stored readings can be downloaded to PosiSoft Desktop Software

Powder Inspection Kits

Complete solutions for measuring powder coating before and after cure are available 16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN t: 01442 879494  www.dftinstruments.co.uk  e: sales@dftinstruments.co.uk

Protection upgraded

Leading-edge Metal Pre-treatment Technologies SurTec 650 - Tri-chrome Passivation for Aluminium Best-in-class bare metal corrosion protection and excellent paint adhesion Outstanding filiform corrosion resistance QPL-listed; Meets MIL-DTL-81706-B and MIL-DTL 5541-F

SurTec 643 - High-Performance Chrome-free Aluminium Conversion Coating Specifically designed for the application in the architectural industry Leading-edge performance in filiform corrosion resistance Easy handling without additives as make-up/replenisher system

SurTec 609 EC - Phosphate Replacement for Multi-Metal Pre-Treatment Corrosion resistance almost on the level of ZnPhos Very high flash-rust stability No mapping effect when E-coated

SurTec Group UK Office Nigel Wicks

+44 7841 527552 Nigel.Wicks@SurTec.com

INDUSTRY NEWS

KOKI EXPANDS LOW-AG SOLDER PORTFOLIO TO REDUCE MATERIAL COSTS WHILE MAINTAINING RELIABILITY KOKI Company Ltd., a global leader in advanced soldering materials, is expanding their Low-Ag solder portfolio.

Compatibility with standard SAC305 reflow profiles, minimizing process requalification Stable wetting performance with controlled voiding behaviour Validated reliability through thermal cycling and mechanical testing

As silver prices continue to fluctuate, electronics manufacturers across Europe are reassessing material strategies to balance cost control with consistent process performance and long-term reliability.

The BIG series enables manufacturers to reduce material costs without introducing significant process disruption.

KOKI Company Ltd. addresses this challenge with an expanded portfolio of low-silver (Low-Ag) solder pastes and wire solutions, designed to reduce material costs while maintaining the process stability required in modern SMT and assembly environments.

72M Series Low-Ag Wire Solder: Supporting Process Efficiency

Traditional SAC305 alloys (~3.0% Ag) remain widely used but expose manufacturers to ongoing cost variability. KOKI’s Low-Ag approach focuses on optimizing silver content through advanced alloy design and micro-alloying, enabling stable wetting behaviour and controlled intermetallic formation while reducing reliance on high silver content.

BIG Series Low-Ag Solder Paste: A Practical Alternative KOKI’s BIG Low-Ag Alloy Series, including S1XBIG58-HF1200B and S01XBIG58-HF1200B, offers a cost-conscious alternative to SAC305: ~0.1–1.1% Ag content (vs. ~3.0% in SAC305) Up to 40–60% potential material cost reduction (depending on silver market conditions)

Complementing the paste portfolio, KOKI’s 72M series wire solders, including S03X7Ca-72M (0.3% Ag) and S01X7Ca-72M (0.1% Ag), are designed for both manual and automated soldering applications.

Key characteristics include: Cost & Durability Reduced silver content (0.1–0.3% Ag) Anti-iron tip erosion properties, supporting extended tip life

Process Performance Improved wettability and solder flow Reduced bridging under challenging process conditions Consistent flux behaviour and coverage

Automation Compatibility Suitable for robotic soldering applications Residues designed for simplified cleaning processes

“Manufacturers should not have to choose between cost control and long-term reliability,” said Head of Technical Sales – Koki Europe. “Our Low-Ag strategy focuses on optimizing alloy design to deliver both, while maintaining compatibility with established assembly processes.” With Low-Ag solutions available across both solder paste and wire formats, KOKI provides a comprehensive approach to reducing silver dependency across SMT reflow, manual soldering, and automated assembly processes. This allows manufacturers to align material selection with application requirements while managing cost exposure more effectively.

About KOKI and Fraser Technologies Established for over 50 years, Tokyo-based KOKI Corporation has been pioneering and manufacturing cutting-edge soldering materials ever since, growing to become a truly global player. Part of that growth was spearheaded by the establishment in 2001 of KOKI Europe in Denmark, for whom Fraser Technologies is sole UK partner. Today, we work hand in hand with KOKI to offer our electronics industry customers technically advanced products that deliver high performance, and compliance with environmental legislation. Discover the full range of KOKI Soldering Products on the Fraser Technologies website including the Halogen Free and Low Ag Paste ranges many of whom now boast a 12-month shelf life.

Request the Technical Paper “An Investigation into Lead-Free Low Silver Cored Solder Wire”: by visiting www.frasertech.co.uk.

CALDAN C

| Part of Axel Johnson International |

OVERHEAD & FLOOR CONVEYORS -

World-leading supplier.

WWW.CALDAN.COM WWW.CAL .COM

FOR ALL YOUR VIBRATORY FINISHING EQUIPMENT AND MATERIALS New and used vibratory finishing machines and systems from 2 litres to 4000 litres Finishing media; Ceramic, Plastic, Wood, Steel and Maizorb Liquid / powdered / paste compounds Abrasive finishing wheels Vibratory separators / sieving machines and re-meshing service Repairs and relines Effluent water treatment systems Subcontracted finishing and industrial sieving services Redundant machines purchased Consultancy

SHARMIC FOR FAST, FRIENDLY SERVICE Experienced Engineers After sales technical support Nationwide deliveries

Sharmic Engineering Ltd Tel: +44 (0)1299 822135 / 878123/4/5 Email: info@sharmic.co.uk www.sharmic.co.uk

INDUSTRY NEWS

NEW ROBOT PLATFORM FOR SEALING APPLICATIONS Dürr’s EcoRS Generation 2 combines process quality and flexibility in the paint shop With the EcoRS Generation 2, Dürr is introducing a new robot platform for a variety of paint shop applications. The series includes four robot models designed for different load capacities and reach requirements, combining high process quality with reduced complexity in planning, operation, and service. The new EcoRS series includes four robot models with load capacities ranging from 20 to 150 kg that can reach distances of up to 3,100 mm. The series covers a wide range of sealing, cleaning, and handling applications in paint shops. Thanks to its standardised design, numerous applications can be implemented using a single, unified platform. For customers, this simplifies system planning, spare parts management, and service processes throughout the equipment’s operational lifespan. “With the new EcoRS generation, we are establishing a standardised platform for sealing applications. Customers benefit from high process quality, maximum availability, and significantly reduced complexity throughout the entire lifecycle,” says Martin Wurst, Product Manager at Dürr.

Designed specifically for the paint shop The EcoRS robots were specifically developed for processes in the paint shop. The combination of robotics, control systems, and application technology tailored to these applications enables high path accuracy, consistent material application, and consistently high seam quality in the sealing area, particularly for fine-seam applications. This ensures stable and reproducible sealing processes that meet the increasing demands for visible and functional seams in modern vehicle bodies. In addition, the enlarged work envelope provides greater flexibility for different vehicle models and future vehicle programmes.

Greater flexibility with a reduced interference contour Among the most important advancements in the EcoRS Generation 2 are internal motors for axes 3 through 6 and internal cabling. This reduces the robot’s interference contour and improves cleanability. At the same time, the robots’ space requirements and weight have also been reduced. Unlike conventional solutions, the EcoRS robots and the associated application technology have been specifically designed to work together. The close integration of robot kinematics, control, and process technology ensures high repeatability and supports reliable operation.

Haviland Ltd

Specialists in design & manufacture of bespoke pre-treatment systems, industrial ovens, paint or powder booths with manual and automatic conveyor systems

Conveyorised Powder Coating Systems Ovens; Conveyor, Box, and Radiant Metal Pre-treatment Systems Powder and Wet Spray Booths Oven Servicing

Tel: 01159 444 159 Email: haviland.ltd@outlook.com Web: haviland.ltd.uk

INDUSTRY NEWS

Unified control and software architecture With EcoRS, robots, controls, and applications all come from a single source. The platform uses the same control technology as Dürr’s painting robotics and is fully integrated into the Dürr control architecture and the DXQ platform. This creates a seamless system landscape within the painting line. Operators can transparently analyse process and operational data across various areas of the facility and identify opportunities for optimisation at an early stage. At the same time, the standardised control architecture simplifies integration into existing production environments.

robots’ robust design increase system availability and support cost-effective system operation throughout the entire life cycle.

About Dürr

Higher availability with lower operating costs

Founded in 1971 and headquartered in Warwick, England, Dürr Limited specializes in planning and delivering turnkey paint shop and final assembly systems, as well as machinery and robot solutions for the automotive and general industries. The portfolio also includes specialized coating lines for lithium-ion battery electrodes. The company provides comprehensive automation, technology, and plant engineering services from a single source. In 2024, Dürr Limited employed around 100 people.

Standardisation of the portfolio simplifies maintenance, service and troubleshooting. Fewer spare-part variants and reduced inventory levels lower operating costs and contribute to lower total cost of ownership. At the same time, the unified platform and the

The Dürr Group is one of the world’s leading mechanical and plant engineering firms with particular expertise in the technology fields of automation, digitalization, and energy efficiency. Its products, systems, and services enable highly efficient and sustainable

manufacturing processes – mainly in the automotive industry, for producers of furniture and timber houses, as well as in the assembly of medical and electrical products and in battery production. The Dürr Group generated sales of just under €4.2 billion in 2025 and currently has around 17,500 employees and 123 business locations in 32 countries. Since the sale of its environmental technology division at the end of October 2025, the business has been consolidated into three divisions: Automotive: painting technology, final assembly, testing and filling technology as well as production technology for battery electrodes Industrial Automation: assembly and test systems for automotive components, medical devices, and consumer goods as well as balancing technology solutions Woodworking: machinery and equipment for the woodworking industry Visit: www.durr.com

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Surface World - Ella.indd 2

12/05/2025 07:45:13

Surface Technologies l Controlled Shot Peening l Laser Peening l Keronite PEO l Thermal Spray Coatings l Dry Film Lubricants l Organic and Inorganic Coatings l Parylene Ultra-thin Conformal Coatings l Superfinishing l On-site Processing l Material Testing and Analysis l NADCAP, ISO 9001:2008, ISO 13485, AS9100 Rev D

www.cwst.co.uk • eurosales@cwst.com • 01635 279621

INDUSTRY NEWS

POLYHOSE THANKS MANAGING DIRECTOR FOR 30 YEARS OF SERVICE guided the business through recession,

Polyhose UK (Ltd), the UK Sales and Wholesale hub dedicated to

two relocations, and multiple build projects, while continuing to support

serving Industrial Distribution and OEM customers with Polyhose

customers with practical solutions and

and Exitflex brand products, has thanked Managing Director Marc

building highly valued relationships both inside and outside the organisation.

Whibley for his 30 years of service.

In particular, 2025 was a pivotal year, as From its dedicated warehouse and

before being appointed Managing

the company celebrated its 40th

distribution site in Dorset, Polyhose (UK)

Director. In 2006, he was seconded to

anniversary and opened a major new

Ltd supplies customers with world-class

Switzerland to support the company’s

warehousing facility to increase its UK

Thermoplastic, PTFE, Rubber Hydraulic,

founder as Vice President and further

stockholding and provide an even better

Industrial, Composite, Stainless Steel,

strengthen the company’s international

customer and staff experience.

Flexible hoses, Fluid Connectors and

presence. Three years later, Marc became

surface finishing accessories.

instrumental in Polyhose’s acquisition of

Marc joined the company, known then as Exitflex, in January 1996 and built an

Exitflex, helping secure the company’s long-term strength and success.

The company is now entering a new chapter under new leadership, while Marc will continue to support the business in an advisory role.

outstanding career, progressing from

Throughout his career, Marc has

Sales Representative to UK Sales

consistently put the company’s interests

“It has been a privilege to lead Exitflex

Manager, then Export Sales Manager,

and its employees’ needs first. He has

and Polyhose in the UK over the past 30+ years,” Marc commented. “As I step down, I am grateful for the exceptional team members whose unwavering support has made our journey possible. I am deeply thankful not just for the professional milestones we reached together, but for the genuine, lasting friendships formed along the way. Thank you to everyone in the business, and to our wonderful partners across both the fluid power and surface finishing industries who made these decades so rewarding. While I am excited to have the opportunity to step back, I look forward to my involvement in a supportive and advisory role. I wish the company nothing but the best as it continues to deliver excellence to our customers across the UK.”

Pictured: Marc Whibley, Polyhose

To find out more, contact 01202 478334 or email uk@polyhose.com.

UA RD F OR

SWISS INNOVATION AT YOUR FINGERTIPS

RAC® 5 RAC® X Tips

THE UNIVERSAL AIRLESS GUARD

UA RD F

KEY BENEFITS

WIDE APPICATIONS

DOUBLE TIP DELIVERY

UNIVERSAL COMPATIBILITY

DESIGNED FOR SIMPLICITY

SAFETY- FIRST PAINTING

Use one guard for all your airless spraying needs — production, high-pressure, fine finish, low-pressure, wide-angle, line marking and more.

Insert two tips. On one side RAC® 5, RAC® XHD and SC-6 tips and on the other side RAC® X tips and switch instantly for speed and flexibility.

Engineered for convenience. TWINFIT® connects seamlessly to almost any professional airless spray gun. Tighten by hand or wrench to any 7/8” or 11/16” connection.

Only two seats and seals required. Our unique SealEx® 6 for RAC® 5, RAC® XHD, and SC-6 tips, and SealEx® 7 for RAC® X tips ensure reliable performance and perfect adaptability.

Maximize control, and protect the user: TWINFIT® is built to support professionals ‘under pressure’.

TECHNICAL HIGHLIGHTS + Pressure rated up to 530 BAR / 7,700 PSI + Fits RAC® 5, RAC® XHD, SC-6 and RAC® X tips

+ Perfect match for ExitFlex® Speedy 6 and Speedy 7 airless tips + Rugged, durable and ready for all-day use

COMBINE TWINFIT® WITH SPEEDY TIPS TO UNLOCK THE FULL POWER OF YOUR AIRLESS SYSTEM.

SPEEDY 6

SPEEDY 7

VERSATILITY AT ITS CORE

TOP OF THE RANGE

+ Universal compatibility with all major airless systems and guards. + 715+ tip sizes for production, fine finish, line striping and more. + Ergonomic handle with built in seal and tIp positioning tool + Ideal for daily use with your existing equipment. + Perfect fit with TWINFIT® for seamless operation.

+ Tip locking mechanism for extra safety on high-pressure jobs. + Designed for tough conditions - shipbuilding, heavy industry and more. + 715+ tip sizes, ergonomic excellence. + Perfect fit with TWINFIT® for optimal safety amd performance. + The go-to for heavy duty professionals demanding precision, protection and perfection.

READY TO Ask for the TWINFIT® + SPEEDY COMBO at your local distributor, or contact UPGRADE? EXITFLEX® to learn more about becoming a partner at www.exitflex.ch

Polyhose (UK) Ltd | uk@polyhose.com | T: +44(0)1202 478334 EXITFLEX® is a Polyhose Group company | RAC® is a registered trademark of GRACO

INDUSTRY NEWS

POLYHOSE UK APPOINTS NEW FINANCIAL DIRECTOR Polyhose (UK) Ltd, an energy conveyance products wholesaler, is delighted to appoint Nathan Bingham as its new Financial Director. Nathan is the third generation of the Bingham family to join the business, which was founded over 40 years ago as Exitflex UK, selling paint spray hoses and accessories for surface coating. The company was acquired by Polyhose India in 2009 and, in 2015, officially changed its name to Polyhose UK Ltd. Since then, sales have grown significantly as the company has engaged with new industry sectors. From their dedicated warehouse and

distribution site in Christchurch, Dorset, Polyhose supplies customers across the UK with world-class Thermoplastic, PTFE, Rubber Hydraulic, Industrial, Composite, Stainless Steel, Flexible hoses and Fluid Connectors, and Exitflex surface finishing products. An ACA Chartered Accountant, Nathan brings with him many years of finance experience in both accounting practice and industry. Most recently, he worked in management accounting at Double H Nurseries in Bournemouth. Nathan will take over as Financial Director from his mother, Sarah Bingham, who is stepping into an advisory role after almost 25 years at the company. “I am delighted to welcome Nathan to Polyhose,” Sarah commented. “Being a family business is part of our culture.

Pictured: Nathan Bingham, Polyhose (UK) Ltd

I am very proud to hand over the financial reins to Nathan and continue our family connection with the company. With his experience, the business will be in safe hands for future generations.” To find out more, contact 01202 478334 or email uk@polyhose.com.

INDUSTRY NEWS

A SHOW FULL OF OPPORTUNITIES! The Industry Meets in Guangzhou SFCHINA2026 is scheduled to take place in Halls 4.1 and 5.1, Area A of the China Import and Export Fair Complex in Guangzhou, P.R. China, bringing together professionals from across the surface finishing community. Since 1983, SFCHINA has grown into Asia’s leading industry platform, showcasing electroplating, coating applications, anodizing and surface treatment technologies and solutions. This year, the exhibition spans over 14,500 square metres, with more than 250 exhibitors from 13 countries and regions (as of August 2026) presenting their latest products and technologies. SFCHINA2026 is set to provide industry professionals with opportunities to explore innovations, exchange knowledge and expand networks in a dynamic marketplace.

Ideas That Spark Change Technical Programmes held concurrently with the exhibition will offer industry players valuable insights and opportunities for exchange. All programmes are free to attend. For details, please visit www.sfchina.net. Technology Forum: The Full Chain Evolution: Intelligent Coating Solutions Forum will be held on the first day of the exhibition, focusing on industry upgrades under the context of intelligent manufacturing, carbon neutral goals and new VOC standards. The Forum will cover 4 topics: Flexible Intelligent Coating for Large Scale Construction Machinery, Digital Coating Plants for New Energy Vehicles, Smart Energy Management

for Special Purpose Commercial Vehicle Coating Equipment and 5G + AI Intelligent Coating Quality Inspection for Rail Transit Locomotives. Experts from these sectors will present replicable mass production case studies, offering participants practical knowledge and fresh perspectives on intelligent coating. A second Surface Treatment Forum on Lithium ion Battery Copper Foil will be hosted on the second day of the exhibition, with further details to be announced in due course. Technical Seminars and Webinars: Industry experts will address key topics in the surface finishing industry, sharing innovations, practical applications and market trends to help visitors gain meaningful takeaways.

Industry Momentum in Surface Finishing SFCHINA2026 arrives at a pivotal moment for the surface finishing industry. Demand from new energy vehicles is driving lightweight, corrosion resistant finishes; the semiconductor sector is advancing precision plating for next generation chips; aerospace and electronics are seeking higher performance coatings; and sustainable construction is accelerating adoption of eco friendly processes. With the Greater Bay Area prioritizing advanced manufacturing and green materials under the China’s 15th Five Year Plan, the exhibition offers visitors a timely opportunity to engage with our platform to explore solutions, align with regulations and connect with peers.

Early Registration – Special Privileges Register now at www.sfchina.net or via our official WeChat account (ID: ChinaCoat_SFChina). Visitors who complete registration before September 30, 2026 can enjoy early bird discount and will be eligible to enter the Lucky Draw, a special event celebrating the 30th Anniversary of the concurrently held CHINACOAT series of exhibitions. Overseas visitors, including those from Hong Kong SAR, Macau SAR and Taiwan region, will additionally receive a complimentary digital Exhibition Directory and Welcome Gift (while stocks last), along with exclusive access to the onsite VIP Lounge. Stay updated by following SFCHINA on Facebook, X, LinkedIn and YouTube, or contact the Organizer for the latest event highlights.

INDUSTRIAL METAL SURFACE CLEANING

METHYLENE CHLORIDEBASED VAPOUR DEGREASING SOLVENT FOR INDUSTRIAL METAL CLEANING EnSolv® MC is a highly stabilised solvent cleaner, designed for use in vapour degreasing applications, ideal for use in industrial metal cleaning processes. It builds on EnviroTech Europe’s many years of experience supplying the EnSolv® range of powerful and reliable metal cleaners.

EnSolv® MC is based on methylene chloride (dichloromethane) with the addition of alcohol and a unique stabiliser. An energy efficient alternative to higherboiling solvents, it has very high solvency power, making it ideal for removing greases, mineral oils, rust inhibitors, lubricating oils and particulate matter, including from temperaturesensitive components and those cleaned with synthetic metalworking fluids. It is also compatible with a large variety of metals. The additional alcohol acts as a polar solvent, aiding the removal of any ionic contamination or polar residues. It also benefits from a unique stabiliser package that protects the solvent from acid breakdown, in turn protecting the cleaning equipment and components being processed from rust and damage.

Specialists in Material Handling Solutions Product Overview Manual Monorail Systems Unit loads up to 3000kg

Monorail Chain Conveyors Unit loads up to 300kg

Power & Free Conveyors Unit loads up to 7000kg

Floor Conveyors Unit loads up to 500kg

Stewart Gill Conveyors Ltd have been supplying overhead conveyors into all sectors of industry for over 70 years. As a long time member of the Railtechniek van Herwijnen BV Group based in the Netherlands, Stewart Gill Conveyors can offer a comprehensive range of overhead conveyor products which are capable of handling unit loads up to 7000kg. Stewart Gill Conveyors Ltd offer complete manufacture, installation and commissioning, coupled with fully documented instruction, operation and maintenance manuals. We do:  In-House 3D CAD engineering  In-House manufactoring in the UK and EU  In-House design of PLC/PC control systems  Industry 4.0  Worldwide installation and commissioning  Remote support, service & inspection

Part of the

Stewart Gill Conveyors Ltd Unit 3&4 Brook Business Park Brookhampton Lane Kineton, Warwickshire CV35 0JA, United Kingdom Tel: +44 (0)1926 641424 info@stewart-gill.co.uk www.stewart-gill.co.uk

INDUSTRIAL METAL SURFACE CLEANING

EnSolv® MC removes cutting oils, lubricants, lapping compounds, grinding pastes and fluids, delivering the highest standards of metal cleaning. It is perfect for cleaning metal parts and components with highly polished surfaces, including stainless steel.

EnSolv® MC Benefits

EQUIPMENT EnviroTech Europe offers a full portfolio of cleaning equipment, available for both solvent and aqueous cleaning, including free qualification trials and free on-site technical visits to advise on your specific circumstances.

Purpose-built for vapour degreasing.

SERVICE AND SUPPORT

High solvency (KB value 134).

EnviroTech Europe provides exceptional customer service and support delivered by qualified staff. We can also supply Material Safety Data sheets, independent laboratory reports, product samples and technical assistance.

Low surface tension. Non-flammable. Fast dry time.

All products are supplied and supported by EnviroTech Europe Ltd and available on short delivery times through our dedicated team of distributors worldwide.

FURTHER INFORMATION Please visit our website https://www. envirotech-europe.com/ensolv-mc/ for information. For more advice, please telephone us on +44 (0) 20 8942 9177 or use our website contact form.

Short process time. Lower boiling point (38 - 40°C) than other traditional cleaning solvents. Highly cost-effective. Talk to us about whether EnSolv® MC is the best choice for your metal cleaning applications. Available in 200 Litre drums.

Automated Water & Effluent Ltd Get in touch for a quote today! Automated Water & Effluent Ltd have been supplying process control equipment to the metal finishing and surface finishing industry.

CALL T O D AY O N

0 17 8 5 2 5 4 5 9 7

We have an in-house team of qualified engineers able to design and build control panels and process equipment specifically to fit your requirements. A wide range of our control instrumentation, dosing pumps and chemical process equipment is available on short delivery. • Custom Designed & Built Control Panels • pH & Redox Controllers & Electrodes • Conductivity Controllers • Liquid Level Controllers • Open Chanel & Magnetic Flow Meters • Data Loggers • Dosing Pumps & Tanks Call today for a quote or to inquire. AWE House, Antom Court, Tollgate Industrial Estate, Stafford, ST16 3AF

awe-ltd.co.uk

01785 254 597

half-page-2023-pump-up-the-volume-ad.indd 1

03/07/2023 15:53

PHOS-PREP

Pre-Treatment Solutions Group Ltd supply unique che chemistries for an array of metal processes. Our Phos-Prep® range of chemicals are chrome free, eco-friendly and cost effective all while maintaining quality and performance. With over 50 years experience within the industry we pride ourselves on finding the right solution for your metal treatment. Whether that be degreasing, etching, phosphating, paint stripping and more!

TESTIMONIALS “We have been a customer of PTS for over 20 years and during our time we have relocated our business, changed our pretreatment process with the full support and expert advice to implement changes from the PTS team. A great company who always go the extra mile to support their customers.” P.Allen, West Midlands. “We have been fortunate to have partnered with PTS for over ten years now. They are consummate professionals and always exceed expectations in terms of delivery of service, knowledge and customer care.” E.Smith, Hampshire. “We have had the great pleasure in working with PTS for over 5 years. No matter how big or small our queries are, PTS always come up trumps and in rapid time. The team are always willing to visit our site to help out with any issues we have or just for a general catch up with our staff. We have a very good relationship with the whole team at PTS and long may this continue.” R.Glasbey, West Yorkshire.

02475 090 133 Sales@PTSGroupUK.com www.pretreatmentsolutionsltd.com

OVENS, SPRAYBOOTHS & PROCESS HEATING

DON’T GET STUCK MONITORING PTFE CURE Designed for PTFE / Teflon® coating applications, the PhoenixTM high temperature Finishing System travels through the oven with your product to measure the exact temperature profile of the substrate and the atmosphere within the product vicinity. Compared with conventional paint or powder coating cure applications the challenge of PTFE cure monitoring is the significantly higher cure temperatures employed. Obviously different formulations of PTFE will vary in exact cure requirements but typically curing will require 30 to 60 mins @ 350 to 450 °C. To protect a data logger passing through the oven at temperature up to 450 °C it is unlikely that standard paint or powder coating thermal barriers, offered on the market, will be up to the task. To address the thermal challenges of the PTFE cure application PhoenixTM can offer a variety of thermal barrier options to suit. The stainless-steel thermal barriers protect the data logger safely at oven temperatures up to 450 °C maintain the data logger operating temperature at less than 80 °C. This protection

obviously prevents thermal damage but also maintains the measurement accuracy via the thermocouple using the data logger’s accurate cold junction compensation feature. Even with changing temperature of the data logger thru-process, which is a given, the accuracy of the data logger will remain ±0.3 °C. A typical thermal barrier offering is the TS01-120-1 which is 120 x 196 x 350 mm (HxWxL) and 6.4 kg. Dual phase thermal protection is achieved through combining high performance microporous insulation with a phase change heat sink. The thermal barrier provides an impressive thermal protection of 1.5 hours @ 300 °C or 30 mins @450 °C. The thermal barrier is compatible with the PTM1210 allowing monitoring from 10 Type K Thermocouples with the option of RF telemetry allowing real time live monitoring of product temperature direct from the oven as the PhoenixTM system passes through on the monitoring run. For even more thermally demanding applications especially for large substrates PhoenixTM can offer even more protection from its extensive thermal barrier range used in coating and heat treatment industrial sectors. Operating above 300 °C unfortunately conventional PTFE / PFA coated thermocouple cable cannot be used having an upper temperature threshold of 265 °C.

Thru-process Monitoring Solutions for Paint & Powder Coating Ovens Temperature Profiling Systems

Comprehensive Range • Data Logger and Thermal Barrier choice (6 to 20 Thermocouples) • Extensive Thermocouple range • Real Time RF Telemetry options • ATEX approved options • Full UK service and calibration support

Oven Profile and TUS software

Software Packages to Suit • Thermal View or enhanced Thermal View Finishing software - Match Analysis Tools to suit. • CQI-12 Temperature Uniformity Survey solution options

Optic Video Profiling System

Innovative Video Capture Thru the operating oven

• Detect paint runs, chips and defects • Spot transport problems • Identify oven damage • Locate dust and inclusion risk areas

Visit us for more information: PhoenixTM Ltd UK sales@phoenixtm.com

www.phoenixtm.com

PhoenixTM LLC USA info@phoenixtm.com

PhoenixTM GmbH Germany info@phoenixtm.de

Monitor, Control, Improve & Certify....Your Coating Process

ts n u o c e ic o h c & nce ...where experie

OVENS, SPRAYBOOTHS & PROCESS HEATING

To address the higher temperatures, it is necessary to employ type K thermocouples constructed with either glass fibre (<500 °C) or mineral insulated cables (<1200 °C). At above 300 °C conventional magnetic attachments will not work efficiently; hence it is recommended that the exposed junction thermocouple is physically attached to a test substrate with a screw & washer or other mechanical fixing. A mineral insulated thermocouple option fitted with a washer allows easy fixing in this manner. Complementing the physical measurement system PhoenixTM offers a choice of Thermal View Software packages (Thermal View or Thermal View Finishing Software) to set-up the data logger, review, analyse and report the temperature profile obtained.

Using a variety of analysis tools including Time @ Temperature and Phoenix Factor (Cure Index Calculation) the cure performance of the PTFE product can be assessed against the manufactures cure schedule recommendations. With such information the quality of the cure can be determined to prevent problems such as: Under Cure of PTFE Brittle coating with adhesion problems Over Curing of PTFE Black PTFE coatings have unwanted chalky residue Reduced Gloss Levels >500 °C Toxic gaseous by-products released. If problems are experienced the profile data is invaluable in any oven optimisation / fault finding investigations to allow corrective action to be taken. Use the PhoenixTM Thru-process Temperature Monitoring system to Find, Fix and Forget your Finishing problems!

*Teflon® is a registered trademark of DuPont. Telephone: +44 (0) 1353 223100 Email: sales@phoenixtm.com Visit: www.phoenixtm.com

PROTECT YOUR VALUABLE SURFACES.

Solutions for recycling

SOLVENTS Save Money | Recycle Any Solvent High Yield | Low Waste

• Units available for any quantity and application • Safe and easy to use

UY B OR LEASE Automated protection tape application for all kind of profiles or flats in different materials. Single-sided, double-sided, four-sided, flat or round surfaces – our machines match all your requirements.

• Recycled solvent as good as new • Atex certified for flammable solvents • The number one choice with over 38,000 units worldwide

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For more information visit:

T +41 44 926 44 88 sales@muller.ch www.muller.ch

www.solutex.co.uk info@solutex.co.uk | 01691 622 225

Cleanseal C lleeanseal U Ultrasonic lttrrraaassoniicc C Cleaning lleeanin i g Sy in SSystems yste ys t ms The Cleanseal machines are fully automated automat and simple to operate. They boast an impressive list of standard standar features with options available to satisfy even the most demanding application. They have a Three-Stage Cleaning Process -boiling immersion, ultrasonic agitation and vapour rinse with refridgerated freeboard drying. This machine is fully compatible with the entire MicroCare Tergo™ solvent range, including PFAS-free and halogenated options. Benefits

Low Energy Consumption. Cost-Effective Component Cleaning. Clean, Dry Components Every Cycle. Enhanced Operator Safety. Minimal Environmental Impact. Simple to Operate. Compact Design.

Size Guide

Cleanseal 300M

Cleanseal 500M

Basket Length

300 mm

500 mm

Basket Width

200 mm

300 mm

Basket Depth

180 mm

250 mm

More Information : 01928 580460 sales@ds-ultra.com

OVENS, SPRAYBOOTHS & PROCESS HEATING

THE HIDDEN BOTTLENECK IN PAINT AND POWDER COATING Paint and powder coating plants often invest heavily in booths, ovens and process control, yet one part of the operation can receive far less attention: how components move between each stage. Where handling remains largely manual, repeated lifting, carrying and repositioning can place unnecessary physical strain on operators, particularly when components are heavy, awkward or handled frequently. Each additional hand-off can also create another opportunity for accidental damage, while uneven movement between stages can lead to queues, delays and bottlenecks. For manufacturers looking to improve throughput, protect product quality and reduce manual handling, the way components move through the finishing line deserves the same consideration as the coating equipment itself. Niko overhead conveyor systems are designed to create a more controlled route between defined process stages.

Components can move through preparation, painting or powder coating, curing and loading or unloading, while keeping more of the production floor available for people, equipment and access. By reducing the need to repeatedly lift, carry and reposition components, a well-planned conveyor system can help reduce manual handling demands and the physical strain placed on operators. Fewer hand-offs can also mean fewer opportunities for components to be knocked, marked or damaged as they move through production. A more consistent movement of work between stages can also help improve throughput. Instead of one area waiting for components while another becomes congested, the flow can be planned around the requirements of the finishing process. Niko’s modular overhead conveyor systems can incorporate switches, turntables and parking areas, allowing work to be held or redirected when required. Powered movement can be introduced through ovens, spray booths or other areas where manual travel is impractical, while other sections remain manually operated.

This flexibility can be particularly useful in jobbing powder coating environments, where component sizes, batch quantities and colours may change regularly. Rather than automating the entire line, manufacturers can focus controlled movement on the areas where it provides the greatest practical benefit. A useful starting point is to follow the current journey of a component through production. Where is it lifted or carried? Where is it handled more than once? Where is damage most likely to occur? Which stages regularly wait for work, and where does work accumulate? If repeated handling, component damage or bottlenecks are affecting your finishing line, reviewing how products move between each stage may reveal practical opportunities to improve throughput, reduce manual handling and make better use of available production space. Niko designs and manufactures overhead conveyor systems, light crane systems, jib cranes and sliding door gear for industrial applications across the UK and Ireland. To explore how an overhead conveyor could be configured around your finishing process, visit niko.co.uk.

The Adhesive Tape Specialists

• AS9100 APPROVED • NO MINIMUM ORDER QUANTITY

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• ALL PRODUCTS FOR ALL PURPOSES • 48 HOUR DELIVERY SERVICE

Hadleigh Enterprises Limited Unit 11, Buckingham Square Hurricane Way, Wickford Essex, SS11 8YQ

Tel: 01268 572255 Fax: 01268 572121 Email: sales@hadleightapes.co.uk Web: www.hadleigh-tapes.co.uk

OVENS, SPRAYBOOTHS & PROCESS HEATING

Why Choose a Junair Industrial Box Oven?

MORE THAN AN OVEN — A PARTNER IN YOUR PROCESS Junair industrial box ovens are engineered to deliver precise thermal control, consistent performance, and long-term reliability across a wide range of manufacturing applications. Just as importantly, they’re backed by experienced UK-based engineers who work closely with you from initial specification through to installation and ongoing support. These ovens are commonly used across industries such as:

Real-World Performance You Can Rely On

Powder coating and surface finishing Aerospace (AMS2750) automotive manufacturing Metal fabrication Electronics and electrical components General industrial curing and drying

Junair box ovens are designed to perform reliably in harsh production environments. Carefully engineered airflow systems, robust construction, and high-performance insulation work together to maintain stable conditions throughout the chamber.

The benefit to our customers is confidence Confidence that parts are processed correctly, first time. Confidence that quality issues won’t appear weeks later in the field. Confidence that when an audit happens, the oven can demonstrate compliance rather than become a risk. Over the lifetime of the oven, that confidence translates into less scrap, fewer process adjustments, lower energy costs, and far less downtime.

For your production team, this means predictable results, fewer process issues, and the confidence that every batch will meet specification without constant adjustment or oversight.

Expertise You Can Trust in Powder Coating Powder coating is one of Junair’s core areas of expertise, and that experience shows in the way our box ovens are

designed. By delivering controlled heat and airflow, Junair ovens support consistent curing, strong coating adhesion, and high-quality finishes. Our engineers understand the practical challenges of powder coating lines and work with you to ensure the oven enhances throughput and finish quality rather than limiting productivity.

A well-designed box oven ensures: Proper adhesion of the coating Consistent film thickness A smooth, durable finish Reduced risk of under- or over-curing

Pull-Off Adhesion Testers Measure the adhesion of coatings to metal, wood, concrete and more Automatic Features n n n

WiFi

Impact and scratch resistant color Touch Screen display with keypad Wirelessly connect the PosiTest AT-A to your smart device using our free app Record the results as pass/fail and the nature of fracture — cohesive, adhesive and glue failures

AT-A Automatic Model

Also available AT-M Manual Model

DFT Instruments UK LTD

16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN t: 01442 879494 f: 01442 879595 www.dftinstruments.co.uk e: sales@dftinstruments.co.uk Proud supplier of DeFelsko Inspection Instruments

OVENS, SPRAYBOOTHS & PROCESS HEATING

Regulated and AMS2750 Environments In regulated environments, not all ovens deliver the same level of control — which is precisely why standards such as AMS2750 exist.. The standard recognises that oven design, sensor layout, airflow, insulation, and control architecture all directly affect whether a process is repeatable and auditable. An oven that struggles to meet temperature uniformity today will only get worse as time goes on. A major difference between a basic heated enclosure and a properly engineered industrial oven is control. Heat on its own doesn’t guarantee a successful process. What matters is how evenly that heat is delivered, how accurately it’s measured, how consistently it’s maintained, and how reliably it performs throughout years of use. If temperature varies across the chamber, even by a few degrees, coatings can cure inconsistently, materials can distort, and parts can fall outside specification without being noticed until it’s too late.

Junair offer all AMS2750 Furnace Classes and Temperature Uniformity requirements Furnace Class Maximum Temperature Variation Class 1

±3°C (±5°F)

Class 2

±6°C (±10°F)

Class 3

±8°C (±15°F)

Class 4

±10°C (±20°F)

Class 5

±14°C (±25°F)

Class 6

±28°C (±50°F)

In heavily regulated industries such as aerospace and defence, getting the specification right from the outset is critical. Junair has extensive experience designing industrial box ovens to meet these AMS2750 requirements, including furnace class selection, instrumentation, temperature uniformity, and data recording. By working closely with your quality and engineering teams, Junair helps ensure audit-ready compliance, full traceability, and reduced risk of costly nonconformance — both now and as standards evolve.

Engineered for Efficiency and Long-Term Value Junair ovens are designed with efficiency and longevity in mind. Intelligent control systems, optimised airflow, and highquality insulation reduce energy consumption while maintaining stable process conditions. Combined with durable construction and proven components, this results in lower running costs, reduced maintenance, and equipment that continues to deliver value over many years of service.

Built to Fit Your Facility — and Grow with It Because Junair ovens are customengineered, they integrate smoothly into existing facilities and workflows. Whether it’s chamber size, access configuration, material handling, or data integration, each oven is designed to suit your space and process.

This flexibility also makes it easier to adapt the oven as production demands change, helping protect your investment over the long term.

Ongoing Support From a UK-Based Engineering Team Working with Junair means having access to responsive, UK-based technical support throughout the life of your oven. From commissioning and training to maintenance support and future upgrades, our team remains involved l ong after installation. For our clients, this means shorter lead times, practical engineering advice, and the reassurance of working with a manufacturer that stands behind its equipment.

A Long-Term Partner in Thermal Processing A Junair industrial box oven is not just a piece of heating equipment — it’s a critical part of your manufacturing process. By combining proven oven design with hands-on engineering expertise and long-term support, Junair helps manufacturers protect quality, improve efficiency, and operate with confidence. For organisations looking for dependable thermal processing and a collaborative engineering partner, Junair offer a proven and trusted solution. Visit: www.junair-spraybooths.co.uk

Designed and Built in Great Britain Supplied Across the World

Celebrating 2023 1973

Years CONVEYOR SYSTEMS FOR: PRODUCT FINISHING PLANTS | LOGISTICS | INDUSTRIAL EQUIPMENT | POINT OF DISPLAY | AUTOMOTIVE Materials handling equipment for Spraying, Powdering, Curing, Treating, Dipping, Flipping and more ...

Manufacturer of materials handling systems and automation solutions for all industries

Midland Handling Equipment Ltd. Stretton Road, Great Glen, Leicester, LE8 9GN, England T: +44 (0)116 259 3175 F: +44 (0)116 259 2820 E: enquiry@mhel.co.uk W: mhel.co.uk

OVENS, SPRAYBOOTHS & PROCESS HEATING

HEATING AND COOLING IN ELECTROPLATING AND SURFACE ENGINEERING – THE HIGHEST CHEMICAL RESISTANCE WITH LOW SPACE REQUIREMENTS SYNOTHERM® PFA-coated plate heat

SYNOTHERM® heat exchangers allow for use in heat exchange loop systems through which a hot liquid (such as hot water, steam, hot oil) is passed through the panel. Heat energy from the hot liquid then transfers through the internal surface of the panel into the process solution tank. The spotwelded, perforated design creates turbulence through the channels, ensuring heated liquid molecules all touch with the internal surfaces of the panel therefore increasing heat exchange efficiency. Heat losses during the production process are compensated. A process generated heat input (e.g., from ambient heat, rectifier, or an exothermic reaction), can be compensated with the aid of heat exchangers by passing a cold liquid (e.g. cold water, glycol) through the panel.

exchangers exhibit a metallic base build. The compact, lightweight and pressureresistant design of the metallic base enables a long service life and high operational reliability of the heat exchanger.

Heat exchanger coated with fluoropolymer PFA-coated plate heat exchanger with angled pipework

In a multi-stage coating process, a fluoropolymer coating is applied to the metallic base build. Zero porosity of the coating is verified by conducting a 100% high voltage test. Thanks to the PFA-coating, SYNOTHERM® PFA-coated plate heat exchangers feature excellent chemical resistance and anti-adhesion properties, thus fulfilling two key requirements for use in chemical apparatus engineering. They are suitable for tempering highly acidic process liquids. The anti-adhesive fluoropolymer coating ensures homogeneous heat transfer in conditions where incrustations, build-ups and deposits restrict the heat transfer capacity of heat exchangers. Fluoropolymers have significantly better heat transfer properties than other coating materials and plastic heat exchanger.

OVENS, SPRAYBOOTHS & PROCESS HEATING

The incrustation tendency from media that cause heavy incrustation, such as zinc phosphates, is reduced considerably.

The total installation depth (see image) is 61 mm (11 mm heat exchanger body + 50 mm spacer to tank wall). The space saving reduces the size and cost requirement for tanks. More space is available for other components in the tank or plant (pumps, rectifiers, barrels etc.).

Easy cleaning and extended maintenance intervals reduce maintenance costs and ensure the availability of your plant in the long term. Falling parts or sediments cannot deposit on or get caught in the heat exchanger body. The coated plate heat exchangers have a high surface density. This means that a large heat exchanger surface area (in m2) can be provided in relation to the required construction volume (in m3).

Telephone 01509/673656 Email: sales@gmfequipment.co.uk Visit: www.gmfequipment.co.uk

Sketch – dimensions

HMA 2A

FDB

High efficiency

Choice of operating fuels

Customised design to suit each install

Ideal for variable plant conditions

Reduced NO₂/CO Emissions

Proven in a wide range of applications

Air replacement or “Make-Up”

Choice of burner heat inputs up to 1150 kW

Larger heat input available on request APL technology -modulating gas and air

Up to 30:1 turndown Up to 205 kW per foot

FDGA APL technology - modulating gas and air Ideal for variable plant conditions Heat input range up to 1,550 kW Choice of operating fuels

BESPOKE DESIGN

Our gas burner systems offer users reliable, high efficiency, process heating solutions. From design, manufacturing and supply to installation, commissioning and ongoing support, we fulfill process liquid, oven and air heating needs for both new-build and conversion projects.

FULL RANGE OF INTERNATIONAL ACCREDITATIONS

FDC Heat input range up to 1,550 kW Choice of operating fuels Packaged burner design Up to 40:1 turndown

BURNERCARE SERVICE

Lanemark Combustion Engineering Limited Lanemark House, Whitacre Road, Nuneaton Warwickshire CV11 6BW United Kingdom

info@lanemark.com +44 (0) 24 7635 2000

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

Innovative solutions for efficient post processing

SHOT BLASTING SOLUTIONS THAT ARE FASTER, MORE EFFECTIVE, MORE FLEXIBLE AND CREATE LESS WEAR When it comes to refining the surface of castings and improving their performance characteristics, shot blasting is one of the most important treatment technologies. The broad equipment and blast turbine portfolio and comprehensive service package of Rösler is intended to meet the increased demands for product quality, productivity, cost-efficiency and sustainability. State-of-the-art shot blasting methods are as important as innovative casting methods. Castings play an essential role in practically all industrial sectors, be it equipment manufacturing or the production of household appliances. Irrespective of how big, heavy or complex the work pieces made with different casting systems may be; they have one thing in common: Shot blasting is a crucial technology for refining their surface. Shot blasting fulfills a broad range of tasks such as deburring, surface cleaning and homogenization as well as

optimizing the mechanical work piece characteristics by shot peening.

Achieving a competitive advantage through optimized shot blasting processes

To help relieve increased cost pressures, innovative shot blasting systems are needed that make blasting processes faster, more flexible, more productive and more costefficient. Moreover, due to the lack of qualified personnel and demands for improved qualities and lower costs, automation of the workpiece handling, but also the actual shot blasting processes, is becoming much The highly flexible spinner hanger blast machines are more important. ideal for treating delicate work pieces that must not tumble In this respect over each other. They are equally suitable for handling the equipment components with complex shapes as well as heavy and and blast large work pieces. turbineportfolio

Even though the respective work pieces are not yet available, digital particle simulation with 3D work piece data helps with the design and optimization of complex shot blasting processes. of the Rösler Oberflächentechnik GmbH represents a perfect solution for these challenges. It offers machines for efficient batch and single piece processing as well as automation concepts, which are perfectly adapted to the individual requirements and

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

The engine block blast system RMBS with robotic work piece handling and specially designed gripper allows the processing of several small work pieces or one single, large engine block within one blast cycle.

manufacturing operations of the customers. In addition, the digital tools developed by Rösler allow continuous monitoring of the entire shot blasting process.

High productivity, even with the most challenging work pieces Complex work pieces containing difficult-to-reach internal contours and surface areas require special shot blasting equipment. With the proven machine types Roboblaster as well as crankshaft and manipulator shot blast systems, for example for engine blocks, Rösler can offer highly effective solutions. The final design and technical configuration are always tailored to the individual customer needs. During the project and process development phase state-of-the-art simulation software ensures that the actual equipment achieves maximum productivity and cost efficiency at minimal costs and with optimal resource utilization.

Shot blasting of engine blocks, weighing 700 kg, within 50 second cycle times Such a shot blast system will be installed at a renowned German iron foundry for fully automatic deburring and surface homogenization of engine blocks for utility vehicles. The work pieces are produced with new, innovative casting technology. A key functional demand for the engine block blast machine (RMBS), including the work piece handling, was that it must be able to process work pieces weighing up to 700 kg. Furthermore, the entire cycle time of 50 seconds, of which 20 seconds are actual blasting time, must not be exceeded. Such time constraints require an extremely intensive shot blast intensity and quick work piece handling by robot. To ensure high equipment availability with minimal downtimes for maintenance, the entire machine design must be highly wear resistant. For coping with these

The continuous flow wire mesh belt blast machine RDGE1250-8-30-F in special foundry version is augmented with a work piece transport system supplied by the customer.

The drum of the Multi-Tumbler blast machine, with its pyramid-shaped bottom and special ribs on the inner wall, has no gaps, where the work pieces might get lodged and damaged. Therefore, this machine type is ideal for processing small and very small work pieces.

challenges Rösler decided to implement an innovative design concept. The blast chamber is made of sturdy 8 mm thick manganese steel and is additionally lined with replaceable wear plates. In an entirely novel approach the bottom of the blast chamber is filled with wear resistant steel balls. These prevent the migration of steel flashes (flakes) into the media recycling system. Another advantage is that the steel balls are deflecting the blast media much better than a flat surface increasing the overall wear-resistance. The equipment manufacturer also took a new approach with the six direct-drive blast turbines installed in the engine block blast machine. Each of the turbines has an installed power of 45 kW. Usually, if their power exceeds 37 kw, turbines with indirect drive are utilized. Compared to direct-drive units they require a lot more space. Moreover, turbines with indirect drive offer a somewhat lower performance, therefore increasing energy consumption. For these reasons, direct-drive turbines were the preferred choice. Based on the utilized blast media with grain sizes of up to 1.6 mm, the Rösler engineers decided to install the powerful “Evolution” turbines. These are equipped with more powerful motors and re-enforced bearings. A specially designed support structure allows placing them on the roof of the blast chamber. Each turbine contains eight straight throwing blades throwing up to 500 kg of blast media at the work pieces every 60 seconds. The high weight of the engine blocks posed a particularly difficult challenge for the robotic handling of the work pieces.

Continuous flow loop belt blast machines allow highly cost-efficient surface refinement of mass-produced parts but also work pieces with complex shapes.

The powerful EVO42 turbine with throwing blades made from hardened tool steel is ideally suited for the harsh conditions in foundries A manipulator, able to carry up to 700 kg, had to be found. In addition, it must rotate the work pieces in front of the blast machine and tilt them by 360 degrees to remove residual blast media trapped inside of the engine blocks. For this purpose, the robot is equipped with a “lightweight” gripping system that allows safe pickup and handling of the different engine block types. At the center of the RMBS shot blast system is a specially developed manipulator-gripper with two gripper jaws. This setup allows the simultaneous processing of several small work pieces or one large engine block. A special transport system transfers the raw castings from the foundry directly to the shot blast machine. At an alignment station the engine blocks are precisely positioned for pickup by the robot. After pick up the robot transfers the work pieces to the manipulator-gripper in the blast chamber. During the 20 second blast cycle the gripper rotates the work pieces (one large or several smaller engine blocks) below the blast media stream. After completion of the blast process the robot removes the work pieces from the blast chamber, tilts them and places them on a transport system for transfer to the next manufacturing station.

Shot blasting of delicate work pieces as entire batches or in continuous flow mode For cost-efficient processing of delicate work pieces, prone to nicking and scratching, Rösler offers highly effective solutions, namely spinner hanger and wire mesh belt blast machines. Technical

details like throughput capacity, number of turbines and their power as well as wear protection, can be adapted to the individual customer requirements. Spinner hanger blast machines are suitable for a wide range of different blast applications and are characterized by a compact, space saving design. They are used for treating delicate parts that must not tumble over each other, components with complex shapes as well as heavy and large work pieces. Several work pieces can be processed in batches, or single castings can be placed on a work piece carrier and transferred into the machine. In the blast chamber the carrier is rotating and oscillating at a speed precisely adapted to the work pieces. This ensures that the blast media reaches all surface areas for absolutely repeatable, consistent results. Wire mesh belt blast machines are ideal for all-around reliable shot blasting of mainly long, flat and somewhat larger components. At the center of these blast systems is a wear resistant wire mesh belt transporting the work pieces through the machine. The position of the turbines around the blast chamber is adapted to the work piece shape and size. This guarantees perfect results, even for the most complex work pieces. Because of the special belt arrangement the lower turbines only blast through one belt layer, which minimizes shadowing, the socalled “cover effect”.

Shot blasting at a travel speed of 2 meters per minute A customer, making cast manhole covers

and clutch pressure plates with weights of up to 270 kg, had to significantly increase his shot blasting capacity. This was achieved with an innovative design of the continuous flow wire mesh belt blast machine RDGE 1250-8-30-F supplied by Rösler. Key requirements were the safe and quick transport of the heavy work pieces through the machine, optimal blast results, no damage of the wire mesh belt and minimal wear of belt and machine. To guarantee a safe belt alignment, a special drive roller adapted to the high work piece weight was developed that prevents any belt slippage. Higher capacity drive rollers, a more powerful belt drive and massive support rollers with re-enforced bearings ensure that the work pieces are safely and consistently passing through the machine at a speed of up to 2 meters per minute. The automatic belt tensioning device – normally the belt is tightened manually – ensures not only that the belt maintains its pre-defined tension but also allows adjusting the belt tension via the operator panel of the machine. Because of the relatively high speed at which the work pieces are passing through the machine, they are only exposed to the blast stream for a short time period. Therefore, a very high blast intensity had to be achieved. Typically, the turbines are arranged opposite from each other, which, because they are blasting into each other, can cause considerable wear. For this reason, a solution had to be found that guarantees the required blast results at the specified transport speed and that keeps the wear rate at a minimum. With a digital simulation of the blast process the problem could be resolved.

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

The Rösler turbine program represents the perfect combination of high productivity, low costs and high equipment availability. It offers a broad variety of shot blasting solutions for the foundry industry.

A complete re-design of the machine housing with modified roof angles made the required change of the turbine placement possible. Since this blast cleaning application also requires somewhat coarser blast media, the RDGE shot blast machine is equipped with eight Evolution turbines, each with an installed power of 37 kW. Four of the turbines are placed on the machine roof and 4 are located below the first belt layer. Another important design aspect was the space constraints for the machine placement that had to be considered at the customer location.

Processing of castings that tumble over each other For cost-efficient and effective de-sanding, deburring or surface homogenization of components that can freely tumble over each other, Rösler offers tumble belt, also called tumblast machines, and Multi-Tumbler systems. Different tumble belt machines allow the treatment of complete work piece batches or, alternatively, continuous flow processing. Batch machines produce excellent blast results on very small as well as large and heavy work pieces in short cycle times. Batch tumble belt and continuous flow troughed belt machines are equally effective with mass-produced parts as well as work pieces with complex shapes. In continuous flow troughed belt machines special cams on the belt create an “auger” effect ensuring that the work pieces are steadily and safely passing through the machine.

This guarantees a highly cost-efficient operation with optimal blast results. Multi-Tumbler machines are primarily used for shot blasting of small parts. The special drum design with “ribs” on the inner drum wall and a drum bottom in the form of a three-sided pyramid guarantees thorough mixing of the work pieces and perfect exposure to the blast media.

Blast turbines – the “heart” of blast machines Turbines are critical for the quality of the shot blasting results. They are not only consuming large quantities of consumable materials and energy but also require careful and frequent maintenance. The selection of suitable turbines determines how fast, costefficient and resource saving blast operations will be. The Rösler turbine portfolio offers a broad range of blast solutions that guarantee a perfect combination of high productivity, low costs and high equipment uptimes. With the precisely calculated curvature of the “Y” shaped throwing blades the Gamma range of turbines guarantees a very high throwing speed of the blast media along with a perfectly focused media acceleration for optimal shot blasting results. At the same time, Gamma turbines ensure high energy efficiency. Compared to traditional turbines they consume up to 15% less energy at similar throwing speeds. The special design of the throwing blades allows the use of both blade sides. The blades can be easily exchanged by simply opening the turbine lid. Depending on the used blast media, the usable life of

the turbine blades can be up to 3 times longer. The standard version of the Gamma turbines contains 6 throwing blades. For the abrasive shot blast environment in foundries they can be equipped with eight throwing blades, and the lining of the turbine housing is made of tool steel. The high performance “Rutten” turbines have also curved throwing blades with precisely calculated curvature for precise and energy-efficient acceleration and throwing of the blast media. They are made from different hard metal alloys. Compared to traditional turbines the wear-resistant materials and the use of both sides of the throwing blades in Rutten turbines guarantee a 10 to 16 times higher uptime. The special design of the turbine housing and the straight throwing blades in the “Evolution” range of turbines allow an extremely high media throughput. Because of the twin-disk turbine wheel the hot spot can be more focused and, thus, ensures highly efficient blast operations, even with coarse blast media. The Rösler equipment and turbine program, along with custom-engineered automation solutions, allows foundries to increase their capacity, improve their cost- and resource-efficiency, lowers their operating and maintenance costs and improves the overall equipment availability. Contact: Rösler UK, Colin Spellacy Head of Sales Telephone: 0151 482 0444 Email: rosler-uk@rosler.com Visit: www.rosler.com For more information, please go to: https://facts.rosler.com/shotblasting

TESTING & MEASUREMENT

CONTINUOUS ENVIRONMENTAL MONITORING WITH THE POSITECTOR® DPM L & DPM L+ Maintaining the correct environmental conditions during coating application is essential to achieving long-term protection and performance. In sectors such as infrastructure, marine, oil and gas, and fabrication, even minor variations in temperature or humidity can affect coating adhesion, curing, and durability. The PosiTector® DPM L and DPM L+ Dew Point Meter Loggers from DeFelsko provide a practical, accurate, and reliable solution for continuously monitoring and recording environmental conditions throughout a project.

One of the most critical factors during coating work is the relationship between surface temperature and dew point — the temperature at which condensation forms. Moisture on a surface is often invisible, yet it can lead to corrosion, poor adhesion, and premature coating failure when trapped beneath a coating system. For this reason, most international standards recommend that steel surface temperature remains at least 3 °C above the dew point during coating application. However, dew point alone does not provide the full picture. Ambient temperature and relative humidity also influence how coatings cure and bond, and many modern specifications now require continuous environmental logging to demonstrate compliance and quality control. The PosiTector DPM L and DPM L+ are designed specifically for long-term

environmental monitoring in the field, in workshops, or in storage and process environments. Both models feature precision sensors that measure ambient temperature, relative humidity, and surface temperature, while automatically calculating dew point temperature and Delta T. Each unit is supplied with a Long-Form Certificate of Calibration traceable to NIST, ensuring confidence in measurement accuracy. Built for demanding industrial conditions, both loggers feature an IP65-rated weatherproof and dustproof enclosure and internal memory capable of storing up to 10,000 logged datasets. Logging intervals can be user-selected from one minute to eight hours, allowing the instrument to be tailored to project requirements. Bluetooth connectivity enables simple configuration and data download via the PosiTector App,

available for iOS and Android devices, while the magnetic surface temperature probe allows secure attachment to steel structures. A Kensington security slot supports optional anti-theft locking where required. The PosiTector DPM L+ extends these capabilities further by incorporating WiFi connectivity, enabling logged data to be automatically uploaded to the PosiSoft.net cloud for remote monitoring. This allows project teams to review environmental conditions without visiting the instrument. Alarm thresholds can be configured according to project specifications, with automatic email notifications sent if environmental limits are exceeded. The DPM L+ can operate for up to two years on two AAA batteries and also supports USB power for more frequent data synchronisation. All logged readings can be viewed, graphed, and analysed using the PosiTector DPM Monitor within PosiSoft. net, helping users identify trends and verify compliance. Data can also be downloaded to PosiSoft Desktop for archiving and generation of customised reports across multiple instruments. Backed by DeFelsko’s reputation for quality and a two-year warranty, the PosiTector DPM L and DPM L+ provide a dependable and straightforward solution for environmental monitoring. Accurate, durable, and easy to deploy, they help coating professionals ensure conditions remain within specification, supporting quality workmanship and long-term asset protection. For more information on the DPML range and the full range of paint test equipment from DeFelsko, please contact Mark Conlon at DFT Instruments, proud authorised UK agent for DeFelsko. Telephone: 01442 879494 Email: sales@dftinstruments.co.uk Visit:www.dftinstruments.co.uk

MATERIAL & EQUIPMENT SUPPLIERS ABRASIVE BLASTING EQUIPMENT

ABRASIVES

Steel Shot (High & Low Carbon) Steel Grit Stainless Steel Shot and Stainless Steel Grit (Cr & Cr/Ni) Chilled Iron Grit Glass Bead Ceramic Bead Fused Alumina Cut Wire www.ampereabrasives.com sales.uk@ampereabrasives.com Tel : 0121 244 1809 17 School road, Hall Green Birmingham B28 8JG

No 5, Queensway Link Industrial Estate Stafford Park 17, Telford, Shropshire TF3 3DN Tel: 01952 299777 Fax: 01952 299008 E-mail: sales@pometon.co.uk

ACIDS

BOILERS & STEAM GENERATORS

ANODES & CHEMICALS

ELECTROPLATING

High Carbon Steel shot and Grit. Low Carbon Steel Shot and metal Bead Stainless Steel Cr and Cr/Ni.

ANODES & CHEMICALS

www.ampere.com sales.uk@ampere.com Tel : 0121 244 1809

17 School Road, Hall Green, Birmingham B28 8JG

COMPLETE FINISHING PLANT

MACHINERY

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Specialists in Spraybooth & Paint Finishing Solutions

info@babcock-wanson.com www.babcock-wanson.com

COATING SERVICES

Curtiss-Wright Surface Technologies, Everlube products & Coating Services Protection & life extension of your critical components throughout any crisis!

COATING SERVICES: l Thermal Spray & HVOF Coatings l Dry film lubricants - MoS2, PTFE, Graphite, WS2 l Coatings for corrosion, chemical & environmental protection l Titanium anodising l Zinc rich coatings for corrosion protection l Impingment coating processes for ultra thin solid film lubricants l Nonstick/release coatings for low coefficients of friction

l Primers for rubber and plastics for sound absorbing and dampening materials l High temperature resistant coatings l Rare earth magnet coatings l Coatings for EMI/RFI shielding provide highly conductive coatings and platings to control electromagnetic interference l Ultra thin conformal parylene coating to reduce friction and protect against contamination l Pre-treatments including Ti Anodising, Phosphate Conversion Coating and Chilled Iron Blasting, Aluminum Oxide Blasting and Vapour Degreasing

Coating Services and Everlube Products ®

+44 (0)1386 425758 | eurosales@cwst.com | www.emcoatingsuk.co.uk

MATERIAL & EQUIPMENT SUPPLIERS CLEANING, DEGREASING & PRETREATMENT Equipment +Chemistry + Support =

Kemet

Total Cleaning Solutions

WASHING SYSTEMS Leading Industrial Washing Machine Manufactures

“Where Hygiene Matters”

• Tray Washers • Boot Washers • Chemical Products • Crate Washers • Industrial Part Washers • Pallet Washers • Pan/Utensils Washers • Rack/Trolleys Washers • Sanitising Tunnels • Tote Bins/Buggy Washers

Tel:01543 224608 | Email washers@unitech.uk.com

DC 3505 VIXEN Dust Ad 1.qxp_Layout DUST EXTRACTION

✓ Over 50 years expertise ✓ New generation chemistries & equipment ✓ Superior performance & results ✓ FREE audit & trial facilities ✓ Extremely eco-friendly, safe and reliable

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling

01506 443058 www.frasertech.co.uk

turbex.co.uk

E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

EFFLUENT TREATMENT

For all your precision cleaning needs www.kemet-cleaning.co.uk cleaning@kemet.co.uk 01622 755287

EFFLUENT TREATMENT PLANT

GET IN

TOUCH Dust Extraction Equipment • Self Cleaning Cartridge Filters • Made in the UK • Many Sizes Available

www.neutralac.co.uk

TENNANTS

TENNANTS DISTRIBUTION LIMITED

FILTERS

PAINT STRIPPING

• EXTENSIVE RANGE OF FILTER SYSTEMS • AUTOMATIC FILTER SYSTEMS • SEMI AUTOMATIC FILTER SYSTEMS • BAG FILTERS • CARTRIDGE FILTERS • DISC FILTERS • OIL SEPARATION • FILTER PRESSES • CARBON UNITS • PUMPS • PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS

HOOKS & JIGS

MATERIAL & EQUIPMENT SUPPLIERS MASKING

ELECTROPLATING EQUIPMENT

OVERHEAD CONVEYORS

EQUIPMENT FOR: ANODIZING CLEANING ELECTROPLATING AND WASTE WATER TREATMENT PLEASE CONTACT LOCALLY:

TEL: 01420 544909 EMAIL: SALES@TURBEX.CO.UK LACQUERS

CHEMICALS

PRETREAMENT CHEMICALS PRECISION CLEANING & OXYGEN LEVEL CLEANING

Aluminium Anodizing Chemetall’s Anodizing Technology.

Shyre Precision Cleaning Specialists Unitech Shyre we’re leading in developing and delivering specialised cleaning processes and equipment to the precision optical industry.

OVENS

CM-WP-0377EN-07.2022

MACHINERY

Specialists in Spraybooth & Paint Finishing Solutions

Cleaning is a manufacturing process, not an afterthought. MACHINE, PROCESS, CHEMISTRY SYNERGY BY DESIGN, MADE IN THE UK, SUPPORTED WORLDWIDE

www.chemetall.com www.unitechshyre.co.uk | 01543 224531 | info@unitechshyre.co.uk

PUMP & FILTRATION SPECIALISTS

RECTIFIER EQUIPMENT

DC 3505 VIXEN Ovens Ad 1.qxp_Layo

Modular

Incubators & Industrial Ovens

GET IN TOUCH

• 100+ Models Available • Made in the UK & EU • Prices Starting from £300

Reliable Since 1935

Contact one of our UK partners

• ADVANCED MODULAR RANGE • SWITCH MODE UNITS • SCR RECTIFIERS • PULSE RECTIFIERS • RAMP CONTROLLERS • PROCESS PARAMETER PRINTING • SPECIAL COMPUTERISED RECTIFIERS • OPERATOR GUIDANCE SYSTEMS FOR ANODISING & PLATING • A/HOUR METERS & DOSING PUMPS • METERS • SHUNTS • PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS

To advertise in these pages under an existing heading or one of your own choice please call Nigel on 01442 826826 or email nigelbean1@aol.com 66

MATERIAL & EQUIPMENT SUPPLIERS POWDER COATING EQUIPMENT

DC 3505 VIXEN Powdercoating Ad 1.qx

GET IN

Powder TOUCH Coating Equipment gemapowdercoating.com

Innovative coating technology for perfect surfaces.

• Most Advanced on the Market • ROMER Unit RRP £3995 • Special OFFER Price £3495

Robotic coating

“Smart Solutions for Powder Coating’’ Serkan Inci Mail: serkan.inci@electron.com.tr Phone: +90 531 930 37 03

Your global partner for high quality powder coating

PUMPS

Powder coating

Liquid coating

SPRAY GUN WASHERS

SOLUTEX Gema Europe SRL UK Branch Tel: 0044 1202 763942 uk.sales@gema.eu.com

Wagner Spraytech (UK) Ltd.

Tel. 01327 368410

enquiries@wagner-group.com www.wagner-group.com

PARTS & PAINT SPRAY GUN WASHERS

S l t & Water Solvent W t Washers W h Manual | Automatic

www.solutex.co.uk e: info@solutex.co.uk info@solutex co uk t: 01691 622 225

MATERIAL & EQUIPMENT SUPPLIERS SOLVENT RECYCLING

SPRAY BOOTHS

SOFTWARE

ULTRASONIC

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

SPRAY WASH

turbex.co.uk POWDER

Shyre Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling

THERMAL FLUID

E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

www.unitechshyre.co.uk 01543 224531 info@unitechshyre.co.uk

turbex.co.uk

Thermal Fluid Heating

Equipment +Chemistry + Support =

Total Cleaning Solutions

Technology now for the future

✓ Over 50 years expertise ✓ New generation chemistries & equipment ✓ Superior performance & results ✓ FREE audit & trial facilities ✓ Extremely eco-friendly, safe and reliable

• • • • • • • • •

Up to 50% energy savings Compact size Easy & safe to use Works up to 350°C Low exhaust emissions High efficiency Requires no specialist knowledge Corrosion free operation No chemical treatment

Tel: 020 8953 7111

info@babcock-wanson.com www.babcock-wanson.com

01506 443058 www.frasertech.co.uk

VIBRATORY DEBURRING, POLISHING & SURFACE FINISHING

Precision Cleaning Specialists

VIBRATORY FINISHING EQUIPMENT & MATERIALS

FOR ALL YOUR VIBRATORY FINISHING EQUIPMENT AND MATERIALS

SHARMIC FOR FAST, FRIENDLY SERVICE

Shyre Precision Cleaning Specialists Unitech Shyre we’re leading in developing and delivering specialised cleaning processes and equipment to the precision optical industry.

Cleaning is a manufacturing process, not an afterthought. MACHINE, PROCESS, CHEMISTRY SYNERGY BY DESIGN, MADE IN THE UK, SUPPORTED WORLDWIDE www.unitechshyre.co.uk | 01543 224531 | info@unitechshyre.co.uk

WASHING SYSTEMS

New Product Alert!!

Experienced Engineers After sales technical support Nationwide deliveries

Sharmic Engineering Ltd Telephone: +44 (0)1299 822135 or +44 (0) 1299 878123/4/5 Email: info@sharmic.co.uk www.sharmic.co.uk

Cabinet Parts Washer Tel:01543 224608 | Email washers@unitech.uk.com

PosiTector Inspection ®

Unrivaled probe interchangeability for all of your inspection needs.

E N a n E nd W an W F d e n

Coating Thickness Probes n Ferrous n Non-Ferrous n Combination n Ultrasonic

Surface Profile Probes

n Depth Micrometer n Replica Tape Reader

Environmental Conditions Probes n Integral n Cabled Magnetic Probe n Anemometer Probe n 1/2” NPT n Infrared

Hardness Probes n Shore n Barcol

Salt Contamination Probe n Bresle Method

Ultrasonic Wall Thickness Probes n Corrosion n Multiple Echo Thru-Paint n Precision n Low Frequency n Xtreme

Customized Inspection Kits... Build your own kit from a selection of gauge bodies and probes to suit your needs. Coating Thickness

Surface Profile

Environmental Conditions

Hardness

Salt Ultrasonic Contamination Wall Thickness

Backwards Compatibility! The redesigned PosiTector gauge body accepts ALL coating thickness (6000/200), environmental (DPM), surface profile (SPG/RTR), salt contamination (SST), hardness (SHD/BHI), and ultrasonic wall thickness (UTG) probes manufactured since 2012.

DFT DFTInstruments InstrumentsUK UKLTD LTD

16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN 16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN t: t: 01442 879494 f: 01442 879595 01442 879494 f: 01442 879595 www.dftinstruments.co.uk sales@dftinstruments.co.uk www.dftinstruments.co.uk e:e: sales@dftinstruments.co.uk Proud supplier ofof DeFelsko Inspection Instruments Proud supplier DeFelsko Inspection Instruments

PUT QUALITY ON REPEAT Let‘s talk about powder coating. A technology that is proven since decades and actually, it‘s just getting started with FLOWSENSE. FLOWSENSE? It‘s a software masterpiece and a bunch of small sensors that do big things: Consistent powder output from the first to the last workpiece. Reliability, measured in real time. Put quality on repeat!

go.wagner-group.com/flowsense

Contact Wagner Spraytech (UK) Ltd Telephone: 01327 368410 enquiries@wagner-group.com

Surface World September 2026