• Practically pulsation-free for high surface quality
• Very low detergent consumption
• Applications up to 250 bar and 5 l/min
• For aggressive, abrasive or shear-sensitive materials
MANAGING DIRECTOR & ADVERTISEMENT DIRECTOR
Nigel Bean
t: +44 (0) 1442 826826
e: nigelbean1@aol.com nigelbean@surfaceworld.com
EDITOR & GRAPHIC DESIGNER
Jane Soones
e: janesoones@aol.com janesoones@surfaceworld.com
CIRCULATION & SUBSCRIPTION DEPARTMENT
t: +44 (0) 1442 826826
EXHIBITION ORGANISATION
t: +44 (0) 1442 826826
Hill Media Ltd, Marash House 2-5 Brook Street, Tring, Hertfordshire HP23 5ED, United Kingdom.
The Surface World magazine is published 12 times a year by Hill Media Ltd. Although every effort is made to ensure the accuracy and reliability of material published in Surface World, Hill Media Ltd and its agents accept no responsibility for the veracity of claims made by contributors, manufacturers or advertisers. Copyright in all material published in Surface World, including but not limited to all Hill Media brands, brand logos, trademarks, and associated assets, remains with Hill Media Ltd and its agents.
COMPANY SPOTLIGHT COMBINED BLASTING AND PAINTING SOLUTION BY PEKOTEK OY.
QUALICOAT UK & IRELAND NEW QUALICOAT 26TH EDITION SPECIFICATIONS SET BENCHMARK FOR ALUMINUM FINISHING.
INSTITUTE OF MATERIALS FINISHING
INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF.
INDUSTRY NEWS
HMG PAINTS SUPPORT FOR NATIONAL APPRENTICESHIP WEEK 2026.
BOROUGH LTD APPOINTS ADAM GINGER AS TECHNICAL
MANAGER.
INSTRUMENTS BECOMES UK DEFELSKO AUTHORISED
JOINS NATSPEC TO SIMPLIFY COMPLIANT POWDER
PERFORMANCE THROUGH ADVANCED
CLEANING SOLUTIONS. 34 PAINT & POWDER
AKZONOBEL POWDER COATINGS HIGHLIGHTS ITS TOP SUSTAINABILITY PERFORMERS WITH ECO+ PRODUCTS.
SPRAYBOOTHS & PROCESS
AND COOLING IN ELECTROPLATING AND SURFACE
– THE HIGHEST CHEMICAL RESISTANCE WITH
WATER & EFFLUENT TREATMENT INNOVATING
COMBINED BLASTING AND PAINTING SOLUTION BY PEKOTEK OY
Industrial surface treatment is a critical factor in ensuring highquality and durable production. Well-designed and implemented blasting and painting solutions have a direct impact on product lifespan, appearance, and competitiveness. Pekotek Oy is a Finnish pioneer, providing comprehensive surface treatment systems for demanding industrial applications – always tailored to the customer’s specific needs.
Why choose Pekotek?
Pekotek’s strength lies in its comprehensive service: the company designs, manufactures, and delivers blast rooms and paint booths on a turnkey basis. Customers do not need to worry about the details – Pekotek’s experts handle everything from design and installation to commissioning and training. This ensures a smooth project and guarantees that the result is efficient, safe, and environmentally friendly.
Innovation: Blasting and painting in the same treatment chamber
Could surface treatment be even more efficient? Pekotek’s innovative solution enables both blasting and painting to be performed in the same treatment chamber – with no compromises in quality or safety. This innovation offers significant advantages, especially when space is limited or production flexibility is essential. By combining two processes
in one space, investment and operating costs can be reduced, and the production process becomes more efficient: less part handling and shorter lead times.
Pekotek’s systems feature advanced grit recycling combined with ventilation, dust extraction, and other technical solutions to ensure that both processes can be carried out efficiently and safely –resulting in high-quality surface treatment even in demanding conditions.
Solutions that grow with your business
Pekotek’s systems are modular and flexible. They can be tailored for both small and large production facilities and are easy to expand as production grows. Energy efficiency and workplace safety are at the core of every design – our solutions help customers reduce energy costs and meet increasingly strict environmental requirements.
Combined blasting and painting chamber in Weckman Seel, Finland
Experience and reliability
With over 40 years of experience in industrial surface treatment solutions, Pekotek’s references cover a wide range of Finnish and international industries: engineering workshops, shipyards, vehicle manufacturing, and heavy structures as well as military products. Every project is carried out in close cooperation with the customer to ensure the solution meets the specific needs of production and enables efficient, high-quality, and cost-effective operations. Because our advanced technology is highly reliable, the life cycle of our solutions is also significantly longer than that of our competitors.
A partner for the future
Pekotek is committed to continuous development and the latest technology. The company closely follows industry trends and develops its solutions to meet future requirements – whether it’s automation, digital control systems,
or environmentally friendly processes. Pekotek’s goal is to be a long-term partner for its customers, helping them succeed in a changing operating environment.
Is your company ready for the next step in surface treatment?
Contact Pekotek’s experts and discover a solution that will take your production to the next level. www.pekotek.fi/en
NEW QUALICOAT 26TH EDITION SPECIFICATIONS SET BENCHMARK FOR ALUMINUM FINISHING
QUALICOAT UK & Ireland has published the 26th Edition of the QUALICOAT Specifications, establishing the latest international benchmark for aluminium finishing quality and compliance.
Presented across three volumes, the updated Specifications contain essential guidance for organisations seeking to obtain and retain the QUALICOAT quality label.
While the specifications apply directly to powder coaters, chemical pretreatment manufacturers and powder manufacturers, QUALICOAT is also calling on architects, specifiers, contractors and aluminium systems houses to ensure their supply chains are working to the latest edition. Clear and accurate referencing of QUALICOAT Specifications – 26th Edition within project documentation is also recommended.
Aluminium finishing plays a critical role in the durability, appearance and long-term performance of architectural aluminium and its alloys. Consistent quality relies on an integrated supply chain, with all parties working to the same, current standard.
“Specifications evolve for a reason; they are active documents,” said QUALICOAT
UK & Ireland, Chair, Chris Mansfield.
“Referencing outdated information can
introduce unnecessary risk, whether that’s reduced coating performance, non-compliance or challenges further down the supply chain. The 26th Edition reflects current best practice based on previous experience, new and additional testing regimes and R&D by our Technical Committee, and provides an up-to-date, internationally recognised benchmark.”
The Specifications are divided into volumes dedicated to a specific part in the quality system. Each specification outlines the minimum technical and operational requirements that must be met before a QUALICOAT licence is granted.
The 26th Edition of the QUALICOAT Specifications is now in force. It is a controlled document and is available via QUALICOAT UK & Ireland Secretariat, Jan Lukaszewski. Download the summary document via qualicoat.net/main/specifications.
Chris MansfieldQUALICOAT UK & Ireland Chair
Become an Acknowledged Leader in Surface Engineering and Materials Finishing: INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF
Are you involved with the application of coatings to enhance and protect your products? Do you need to meet client specifications to ensure the longevity of your components? Does the complex world of surface engineering and materials finishing cause you headaches?
If so, the courses offered by the Institute of Materials Finishing (IMF) could be your solution!
The IMF have been promoting knowledge in the surface finishing industries, both inorganic surface treatments including plating and the application of organic paints, lacquers and varnishes for many years. Large numbers of engineers and technicians across a multitude of industries have benefitted from the knowledge gained to enhance their careers, their standing within industry and the ability to problem solve the many challenges they face in their daily working lives!
Starting with the Foundation level course, students gain knowledge on all aspects of materials finishing, specifically aimed at their own industry requirements, but to include sections on Health & Safety, the Environment and Surface Finishing and Corrosion Protection. There is no need for a science background to be able to successfully complete a foundation course.
The Foundation Course requires study of 15 sections and requires the submission of 2 marked assignments followed by an end examination. The course, conducted by distance learning will take 16 weeks to complete. There are three specific study routes to choose from; electroplating, organic coatings and aerospace finishing. On successful completion, the student is awarded the Foundation Certificate.
To follow on, students can then elect to progress to the Technician level modules, which give more in-depth knowledge for key finishing technologies, their application and best practice methods. Again, both inorganic and organic technologies can be studied to match the industry requirements. There is a choice of eight modules, which provide study in applicable areas of surface finishing best matched to your needs.
Like the Foundation course, study is by distance learning, and the student is required to complete four marked assignments and pass an examination.
Passing two technician modules leads to the award of Technician Certificate; passing four modules leads to the award of an Advanced Technician Certificate.
If you feel your career could benefit from being a recognised specialist in your particular branch of Surface Engineering or Materials Finishing, then contact the IMF today.
Speak with our training manager Karen Yates on +44 (0)121 622 7287 or email karen@materialsfinishing.org.
Move your career to the next level and join the finishing community and all the benefits that gives through the IMF.
HMG PAINTS SUPPORT FOR NATIONAL APPRENTICESHIP WEEK 2026
As National Apprenticeship Week reaches its 19th year, HMG Paints is demonstrating its continued commitment to workforce development within the sector through a showcase of the various development pathways found within apprenticeships in the business.
Apprenticeships play a crucial role in the long-term development strategy of the HMG, with the development of technical expertise and industry knowledge through on-the-job learning being fully supported by leaders within the business, many of whom started their HMG careers as apprentices.
Apprenticeships have played a key role for all employees looking to further their education and have proved to be great for those who want to advance in their career within HMG, with apprenticeship pathways supporting both early-career development and long-term advancement into more senior and specialist roles across the business.
HMG has a long history of developing its own staff and offers a range of career development opportunities which are taken up by employees, around 40% of employees have taken part in external training courses during their time at HMG.
In recent years, participation in apprenticeship and T-Level programs has continued to grow, with a significant number of employees participating in structured learning pathways since 2023. These programs span a wide range of pathways across the business, in both technical and non-technical roles.
A member of staff who took a non-technical apprentice route
was Head of People and Culture Melissa Strowbridge who undertook a Degree Level Apprenticeship in Business Management. Speaking on her time as an apprentice, completing her Melissa said “My apprenticeship served me with an excellent launchpad for my career. It was more than just a qualification and equipped me with skills both inside and outside the classroom, which laid the foundations for growth. HMG have always been committed to supporting both me and my learning, allowing me to progress in my career, showing that HMG are a company that truly invests in its people.”
Continuing with the theme of degree apprenticeships, another example can be seen through HMG’s Product Manager Shannon Williams, who has progressed into her role following the completion of a Degree Apprenticeship.
“The Degree Apprenticeship helped to develop my skills and knowledge of business through a wide range of subjects and management processes. These skills have helped with my new role as Product Manager, and HMG provided me with the support and time needed throughout to enable me to complete the degree.”
“The apprenticeship helped me gain a range of new skills have made a tangible impact on the business. My career journey from Print Room Assistant to Product Manager is a story of success enabled by apprenticeships. It is a demonstration on how the program has allowed me to step into a leadership role with the exact expertise our team needed to grow.”
The business also continues to support many of their current apprentices that work across multiple departments within the business.
One such example is HMG’s Marketing Executive Apprentice Joshua Hibbert, who is currently gaining hands-on-experience across a wide range of marketing activities at HMG through his apprenticeship program.
“The chance to gain experience through a marketing-focused apprenticeship at HMG has been great. This role has helped to provide me with valuable insight into both the technical and creative sides of marketing in the manufacturing sector” said Josh, speaking on his apprenticeship.
“The guidance I have received from the team at HMG has also played a key role in my development, giving me the confidence to take on new challenges within my field and continue to grow in a fast-paced, manufacturing-led environment.”
HMG Paints has also seen a number of employees recently complete their apprenticeship programmes and progress into more advanced roles. One example of this is Lewis Whalen, who has completed his CIMA Level 7 Professional Accounting Technician qualification.
“My apprenticeship has played a key role in developing me as an accountant by allowing me to combine practical, hands-on experience with structured learning” said Lewis “My understanding of accounting principles has helped me advance in my career, creating new opportunities and greater responsibilities. “
In addition to apprenticeships, HMG has also continued to invest into T-Level programmes, recognising the importance in developing early technical capability and supporting progression into specialist roles within the business. One such instance is Luis Beaumont, who completed a Laboratory Technician Apprenticeship and was recently nominated for Apprentice of the Year at the 2025 British Coating Federation Awards.
Speaking on his T-Level Apprenticeship, Luis commented “My laboratory technician apprenticeship laid the foundation for my problem-solving skills and significantly boosted my confidence in working accurately and efficiently. It taught me discipline and a strong respect for quality standards, making the transition into a quality analyst role a natural progression.”
This National Apprenticeship week, HMG is proud to be celebrating the various apprentices from across the business and highlighting the long-term value that is created through apprenticeship and training programs. From production and technical roles to office-based roles, apprentices and trainees continue to play a key role into the ongoing success of HMG Paints.
You can see more about HMG and their apprentices during National Apprenticeship Week on HMG’s social media channels including Linkedin (https://www.linkedin.com/ company/hmg-paints-ltd) and Instagram (https://www. instagram.com/hmgpaints).
Leigh-on-Sea-based plastic injection moulding and chrome plating specialist Borough Ltd has strengthened its commercial team with the appointment of Adam Ginger [BEng] as Technical Sales Manager.
Ginger brings significant experience from the automotive sector, having built his career in safety restraints covering seatbelts, airbags and steering wheels, many of which involve injection-moulded components and decorative finishes. His move to Borough marks a strategic step to apply his proven track record in business development to a broader range of industries and applications beyond automotive manufacturing.
David Brereton, Joint Managing Director of Borough Ltd, said: “Adam’s appointment strengthens our commercial capability. His background in the automotive sector gives him deep technical knowledge of precision manufacturing and quality standards, which translates perfectly to what we do here at Borough.
“The automotive sector demands exceptional attention to detail and rigorous processes, and that experience is a real asset for us. But what particularly attracted us was his ambition to grow in new directions and tackle fresh challenges.
“We’re increasingly working with customers across multiple sectors beyond automotive, and Adam’s fresh perspective, proven sales abilities and
hunger to build new relationships will be invaluable as we expand our horizons.”
Commenting on his appointment, Adam Ginger said: “I’ve had success growing business in my previous roles and wanted to transfer those skills, experience and contacts to a new environment and a new challenge. A role with Borough gives me the perfect opportunity to learn something new while working with different products, processes and crucially, customers across industries I haven’t previously served.
“While my background is mostly in automotive, I was keen to broaden my horizons and apply what I know about injection moulded parts and decorative finishes to new applications. The products and processes at Borough may be related to what I’ve worked with
before, but the scope of industries we can serve is far wider and that’s what makes this opportunity so exciting.
“My focus this year is building strong relationships with Borough’s current customers, reconnecting with former customers who might benefit from our expanded capabilities and developing entirely new business. The goal is straightforward: to grow the company’s revenue significantly while helping customers discover exactly what Borough can achieve for them.”
Brereton concludes: “We’re optimistic about the year ahead and recruiting talented individuals like Adam, who bring both technical understanding and commercial drive, is absolutely central to our growth plans.”
Visit: www.borough.co.uk
DFT INSTRUMENTS BECOMES UK DEFELSKO AUTHORISED SERVICE CENTRE
DFT Instruments is proud to announced that it is now an official DeFelsko Authorised Service Centre (DASC) for the UK/Ireland, providing manufacturer-approved repairs, servicing, and recalibration for DeFelsko inspection instruments. The appointment represents a significant enhancement to the company’s service offering and delivers clear benefits to UK users of DeFelsko equipment.
DeFelsko instruments are widely used across the UK coatings and corrosion protection market, supporting inspection and quality control in sectors including steel fabrication, infrastructure, oil and gas, marine, and asset maintenance. With inspection equipment playing a critical role in project compliance and sign-off, reliable performance and accurate calibration are essential.
Appointment as a DeFelsko Authorised Service Centre reflects DFT Instruments’ ability to meet the manufacturer’s strict technical, procedural, and quality requirements.
As a DASC, DFT Instruments is authorised to carry out certified repairs and recalibration in line with DeFelsko’s factory standards. All work is completed by technicians who have received formal training and approval from DeFelsko,
using genuine parts and calibrated reference standards. This ensures instruments are maintained to original manufacturer specifications, providing confidence in measurement accuracy and long-term reliability.
For UK customers, one of the most immediate advantages is local access to authorised servicing. Previously, repairs and recalibration work required instruments to be returned overseas, resulting in extended turnaround times. By offering a UK-based authorised service, DFT Instruments a same day turn round on the majority of the range.
All instruments serviced through the DASC are returned with appropriate certification and documentation, supporting quality management systems and audit requirements. This is particularly important for organisations working to recognised standards and specifications, where traceability and documented calibration are essential.
The new appointment builds on DFT Instruments’ established reputation within
the UK market for technical expertise and customer support. In addition to supplying inspection equipment, the company has long provided practical advice and after-sales assistance to inspectors, contractors, and asset owners. Becoming a DeFelsko Authorised Service Centre enables DFT Instruments to offer a more complete lifecycle service, from initial product supply through to ongoing maintenance and compliance support.
Commenting on the appointment, DFT Instruments highlighted its focus on strengthening local support for inspection professionals and reducing barriers to keeping equipment accurate and compliant. The DASC status allows the company to respond more quickly to customer needs, while ensuring all servicing work is fully aligned with DeFelsko’s global standards.
Looking ahead, the appointment strengthens the availability of manufacturer-backed service capability within the UK, offering reassurance to customers who rely on DeFelsko instruments for critical inspection work. With authorised repairs and recalibration now available locally, UK users can benefit from faster turnaround, and confidence that their equipment continues to perform as intended.
For the UK coatings and inspection industry, the appointment of DFT Instruments as a DeFelsko Authorised Service Centre represents a practical and welcome enhancement to after-sales support.
For more information on the service available and the full range of paint test equipment from DeFelsko, please contact Mark Conlon at DFT Instruments, proud authorised UK agent for DeFelsko.
Telephone: 01442 879494
Email: sales@dftinstruments.co.uk
Visit:www.dftinstruments.co.uk
6 K-type thermocouple ports
High temperature
long run times
Download, view, and analyze
or export
INTERPON JOINS NATSPEC TO SIMPLIFY COMPLIANT POWDER COATINGS SPECIFICATION ACROSS AUSTRALIA
Partnership integrates Interpon’s architectural powder coatings into Australia’s national specification system, helping architects specify with greater speed, accuracy and confidence.
Interpon, AkzoNobel’s powder coating brand, is now a recognised Product Partner of Australia’s National Building Specification tool, NATSPEC, giving architects, specifiers, fabricators and engineers convenient access to its high-performance, sustainable and compliant architectural powder coatings.
NATPSPEC is a national, not-for-profit organisation, owned by government and industry. Its objective is to improve the construction quality and productivity of the sustainable built environment and is used widely by architects and specifiers. The NATSPEC system helps streamline product selection while supporting compliance with Australian Standards and project requirements.
Through this collaboration, architects and specifiers can now select Interpon powder coatings directly within the worksection of the NATSPEC website, without the need to search for technical documentation or rewrite specifications.
Access to verified sustainability and performance data, warranties, technical information, and colour and finish options help improve specification accuracy, reduce project risk and support efficient workflows from design through to delivery.
Among the Interpon products and services available through NATSPEC are the super- and hyper-durable D2525 and
D3020 ranges. These powder coatings offer excellent weather resistance, colour, and gloss retention. The D2525 range has an extended colour retention warranty from 15 to 20 years. The D3020 range has an extended film integrity warranty from 30 to 35 years and colour retention warranty from 20 to 30 years.
Moreover, the D2525 range sits within Interpon’s sustainable solutions collection having met the data-backed sustainability criteria that define the sustainable solutions range. Interpon sustainable solutions powder coatings help reduce environmental impact without compromising durability, appearance or cost – making it easier for architects to choose coatings that align with their sustainability goals.
Simon Timmins, Regional Commercial Director, Powder Coatings South Asia at AkzoNobel Powder Coatings says Australia’s architectural sector is placing
increasing emphasis on performance and compliance: “As these expectations continue to rise, specifiers need streamlined tools that simplify product selection, while architects are seeking reliable, locally supported products they can specify with confidence.
“By working together with NATSPEC and integrating Interpon into a trusted specification system, we’re setting a clearer, more efficient pathway for high-performance coating specification – delivering the durability, design flexibility, and local technical support the industry expects.”
For more than 50 years, AkzoNobel’s Interpon range of architectural powder coatings has helped architects, specifiers and builders bring their creative visions to life. To learn more, visit: Interpon and NATSPEC.
Visit: www.interpon.com / www.natspec.com.au
Paint Finishing Systems Ltd in conjunction with Eurotherm S.p.A. delivering results, reliability and responsibility.
PFS and Eurotherm know that the finish is the first thing your customers see, this is why we take great pride in supplying you with the best possible plant to achieve that great finish.
Any finish, no matter how expertly applied, is wasted unless applied properly. You can be assured that our advice and the service we provide, will ensure that your products will be finished to the highest possible standard.
Pre-Treatment Plant
Blasting Enclosures
Drying & Curing Ovens
Spraybooths
Powder Coating Booths
Conveyor Systems
From sandblasting to finishing. Custom booths and equipment for industrial painting
Eurotherm, established in 1958, manufactures and installs complete painting machines and systems, taking care of every stage of the project, from implementation to testing.
Working in conjunction with PFS in the UK & Ireland to provide a complete turnkey solution.
From pretreatment operations, such as washing and sandblasting, to the ultimate finish: Eurotherm plants apply the most efficient technological processes to ensure a consistently excellent result.
Manual & Automatic Powder Coating Systems Complete Painting Solutions Energy Efficient Plant & Equipment
Dürr presents its new application
fast, precise, and high resolution
system:
ECONEXTJET PRINTS CUSTOM DESIGNS ON VEHICLE BODIES
EcoNextJet prints complex graphics, patterns, and lettering directly onto vehicle surfaces: in high resolution, both horizontally and vertically, and in two colors when required. Dürr’s new application system integrates custom designs directly into the painting process, replacing films and manual steps with an automated sequence that frees up resources.
The vehicle personalization trend shows no signs of slowing down. Until now, the process involved manually gluing on elaborate patterns or lettering – often multi-layered, difficult-to-recycle films with noticeable edges and limited adhesion. EcoNextJet automates this labor-intensive step, transforming creative design into a serial process. “The lines printed by EcoNextJet are as fine as a human hair. Regardless of the geometry or alignment of the body, detailed designs with high surface quality are possible in almost any location. Once the graphic has been clear coated, you can’t feel it anymore,” says Timo Beyl, Manager New Technologies at Dürr.
Drop-on-demand: Painting at the highest resolution
EcoNextJet is based on drop-on-demand technology. This involves attaching a printhead with 2,000 individually controllable nozzles to a painting robot.
EcoNextJet enables an automated, film-free painting process for a custom vehicle design.
Dürr, Axalta, and XAAR have developed a complete system for high-resolution direct printing on vehicles.
Trivalent Decorative Chromium Plating
SurTec 883 XT - Trivalent Decorative Chromium Process
Identical colour values as chromium(VI) surfaces
Integration into existing lines possible
Excellent layer thickness distribution between 0.2 and 0.4 μm
SurTec 851 - Exclusive Satin Nickel Finish
Semigloss & non-reflecting nickel coatings with extreme uniform finish
Long bath lifetime due to using a continous system
Broad range of satin effects to match automotive OEM requirements
SurTec 866 - Bright Acid Copper Process
For extremely bright copper deposits with excellent levelling
Well suited for parts with deep recesses or complicate shapes
Very efficient additive system with low maintenance cost
Each nozzle dispenses paint only when needed. Up to six drops can be dispensed per pixel. As the drops fly through the air, they merge into one larger drop before reaching the surface of the vehicle body. This technology allows size and speed to be controlled with a very high degree of precision. Pixel by pixel, a paper-thin image is produced, with approximately five micrometers of paint film thickness and resolution up to 720 dpi. The two-channel printhead can dispense two colors simultaneously. A software program, specially developed by Dürr, controls the robot’s path and calculates the point of impact for each drop – even on convex or vertical surfaces. Importantly, the same paint is used for all surfaces, simplifying the process and ensuring consistent finish quality.
Partnership as the key to innovation
EcoNextJet was developed through close partnerships: Dürr handled process integration, robotics, and software for the painting process; paint manufacturer Axalta developed the appropriate paints; and printhead manufacturer XAAR provided the printhead. “Our customers want their designers to have more freedom, especially when it comes to highresolution graphics. The partnership with Axalta and XAAR significantly shortened the development time and made it possible to offer a complete system that meets the automotive industry’s requirements,” says Frank Herre, Director Automotive (Paint Shop) at Dürr.
Over 2,000 nozzles control the paint with pinpoint accuracy for two-colored, razor-sharp designs using drop-on demand technology.
Ready for practical use
EcoNextJet is available for initial testing in Dürr’s test centers in Bietigheim, Germany, and Southfield, Michigan, USA. At these facilities, manufacturers can observe how graphics and patterns are produced in an automated painting process that uses no films, reduces
waste, and saves labor time. At the same time, the high resolution opens up new design possibilities. EcoNextJet is thus not only a technological innovation, but also a means of more efficient and more sustainable processes in vehicle production.
Visit: www.durr.com
EcoNextJet applies custom graphics anywhere on the body with pinpoint precision.
Coatings Inspection Equipment
It’s not just the Elcometer 456 Coating Thickness Gauge that’s fast... Generate professional inspection reports in seconds using the FREE ElcoMaster® Data Management Software.
This year, marks five decades as an independent powder coating specialist. We are proud to have one of the largest ranges of stock powder coatings in the UK, available for next day delivery. We have thousands of satisfied customers across diverse markets including construction, agriculture, leisure and retail as well as renowned architects and design houses.
Celebrating 40 years in business
TEXTUREJET LAUNCHES RENTAL MODEL FOR HIGHPRECISION SURFACE PROCESSING – WITHOUT THE CAPITAL COST
TextureJet, a leading innovator in advanced surface processing, has announced the launch of a new rental model for its Electrochemical Jet Machining (EJM) technology, giving sub-contract manufacturers access to high-precision finishing capabilities without the need for significant upfront capital investment.
The new offering allows customers to rent EJM systems on a low monthly fee combined with a simple pay-per-minute usage model, enabling manufacturers to take on higher-value work, expand their service offering, and scale capacity in a flexible, cost-effective way.
Electrochemical Jet Machining is ideally suited to a wide range of precision surface processing applications, including:
Deburring and edge shaping
Precision surface preparation
Permanent part marking and traceability
Selective material removal on hard-to-machine alloys
The rental model is designed to support sub-contractors serving demanding sectors such as aerospace, medical, energy, and high-precision industrial manufacturing, where quality, consistency, and repeatability are critical.
By removing the barrier of large capital expenditure, the new approach enables manufacturers to:
Add high-margin finishing processes to their portfolio
Improve surface quality and process consistency
Reduce reliance on manual finishing methods
Pay only for the machine time they actually use
“Many sub-contractors see the value of advanced surface processing but are held back by the cost and risk of capital investment,” said Jonathon Mitchell-Smith, CEO and Founder, TextureJet. “Our rental and pay-per-minute model gives them a low-risk route to offer high-precision electrochemical machining, win more complex work, and grow their capabilities at their own pace.”
Availability of rental systems will be limited initially, so interested manufacturers should engage early to secure access.
For more information on TextureJet’s Electrochemical Jet Machining rental programme, or to discuss suitability for your application, visit www.texturejet.com or contact the TextureJet team directly: https://texturejet.com/contact/
AUTOMOTIVE & AEROSPACE
ADVANCED CORROSION
PROTECTION FOR AVIONIC, ELECTRICAL AND MECHANICAL SYSTEMS
Corrosion continues to present a significant challenge for the aerospace industry, affecting aircraft reliability, safety and lifecycle costs. Exposure to moisture, salt-laden air, temperature extremes and airborne contaminants places constant stress on aircraft systems - particularly avionic, electrical and mechanical components where performance margins are critical. Advanced corrosion protection solutions are therefore essential to maintaining airworthiness and operational readiness.
SuperCORR A has been developed specifically to address these challenges, providing long-lasting corrosion protection for sensitive aerospace systems operating in harsh environments. Originally formulated to meet demanding military requirements, the product is now widely used across aerospace and defence applications where failure is not an option.
Addressing Corrosion in Aerospace Environments
Aircraft routinely operate in conditions that accelerate corrosion processes, including coastal regions, high-humidity climates and low-altitude missions over seawater. While structural corrosion is a wellrecognised concern, corrosion affecting electrical connectors and mechanical flight controls can be equally disruptive.
In avionic and electronic systems, corrosion can increase contact resistance, degrade signal integrity and lead to intermittent faults that are difficult to diagnose. Mechanical components such as flap tracks, screw jacks and control linkages are also vulnerable, particularly where corrosion increases friction or wear, impacting control responsiveness and increasing maintenance requirements.
Scan & Spray
Dynamic Contour Detection
Programming-free coating of any shape! Gema
The second generation of Dynamic Contour Detection detects the object contour fully automatic and positions the guns individually even for thin objects and at high conveyor speeds. Due to the programming-free adaption of all relevant line settings the application range is significantly extended.
Email: uk.sales@gema.eu.com
Dual-Function Protection and Lubrication
SuperCORR A offers a combination of corrosion protection and dry lubrication, making it well suited to both electrical and mechanical aerospace applications. When applied, it forms an ultra-thin, hydrophobic protective filmapproximately seven microns thick - that actively displaces moisture and inhibits oxidation without interfering with tight tolerances or electrical performance.
The non-hardening film provides sustained protection against atmospheric and salt-induced corrosion while also reducing wear and fretting in moving or vibration-prone components. Unlike traditional waxes or heavy oils, the coating remains stable over time and does not attract contaminants or build up on treated surfaces.
Protection for Avionic and Electrical Systems
SuperCORR A is particularly effective in safeguarding aerospace electrical and electronic assemblies, including connectors, switches, wiring harnesses and avionic modules. By preventing corrosion at contact points, the product helps maintain signal integrity and reduces the risk of performance degradation caused by oxidation, electro-migration or fretting corrosion. It has been extensively tested by the US Airforce and proven to significantly reduce instances of “no fault found”.
The formulation is non-flammable, RoHS-compliant and free from sulphates, chlorides and halogens, making it suitable for use on sensitive electronic components and in regulated aerospace environments.
Safeguarding Mechanical Flight Controls
Mechanical flight control systems are exposed to continuous movement and environmental stress, particularly in aircraft operating in maritime or highhumidity conditions. SuperCORR A provides a dry lubricating layer that protects these components from corrosion while simultaneously reducing friction and wear.
This dual action supports smoother operation of flight controls and helps extend maintenance intervals, contributing to improved aircraft availability and reduced lifecycle costs.
Supporting Avionic Maintenance and Operations
Supplied in an easy-to-apply aerosol format, SuperCORR A is applied efficiently during routine inspections, maintenance and overhaul activities by many military and commercial aviation companies. Its ability to reach confined or hard-to-access areas makes it especially valuable for aerospace maintenance, repair and operations (MRO) teams.
SuperCORR A helps aerospace operators reduce unplanned downtime, protect high-value assets and maintain consistent performance in demanding operating environments.
Specialist Barrier Film Corrosion Protection Spray
SuperCORR A is a unique and proprietary formulation with long-lasting, anticorrosion inhibitors.
The non-flammable film is only 7 microns (0.007mm) in thickness, is not a wax or oil-based product and is formulated without sulphates, chlorides, petroleumbased material, or halogens, to meet the EU RoHS directive. It complies with MIL-DTL-87177B (revised MIL-L-87177A)
Type I, Grade B.
SuperCORR A forms an airtight seal preventing damage to electronics and other surfaces caused by exposure to acid gases such as Sulfur dioxide (SO2), Nitrogen dioxide (NO2), Hydrogen Sulfide (H2S), Ammonia (NH3), Chlorine based
gases (CL12), and the thermal decomposition by product of HFC-227ea used in fire suppression systems, Hydrogen Fluoride (HF).
The use of SuperCORR A cannot only bring financial savings in reduced maintenance and replacement costs but more importantly greater safety. It is much simpler and a lot less costly to prevent corrosion than to repair or replace damaged equipment or a component that failed because of corrosion.
PACKAGING
SuperCORR A is available in the following container sizes and weights:
Boxes of 12 – 340gm (12 oz fluid) aerosol cans.
5kg can of liquid.
EFFICIENT AND ECONOMICAL
Extremely long-lasting, specially formulated and proprietary anticorrosive inhibitor.
Eliminates premature failure of components created by moisture, general or fretting corrosion.
Prevents deterioration and contamination on all surfaces of electronic and electrical equipment and mechanical close tolerance moving components.
Reliability increased, maintenance intervals increased, costs reduced, manufacturers save costly warranty service calls or product re-call.
INDUSTRY APPROVED
Complies with MIL-DTL-87177B (revised MIL-L-87177A) Type I, Grade B.
FURTHER INFORMATION
Please visit our website https://www. envirotech-europe.com/supercorr-a for information about other uses and applications for SuperCORR A.
For more advice, please telephone us on +44 (0) 20 8281 6370 or use our website contact form. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.
ENHANCING AUTOMOTIVE PERFORMANCE THROUGH ADVANCED INDUSTRIAL CLEANING SOLUTIONS
In modern automotive engineering, component cleanliness plays a critical role in ensuring reliability, regulatory compliance, and long-term system performance. Fraser Technologies partner with automotive manufacturers and tier suppliers to optimise cleaning processes at every stage of production. Through applicationspecific expertise, we help ensure critical components meet exacting technical standards, delivering performance, repeatability, and operational efficiency across the production line.
Taking a holistic approach, ensures that the optimal combination of equipment and chemistry is specified to deliver measurable technical, operational, and commercial gains. The impact of this consultative, data-led methodology is clearly demonstrated from the following quotes from a recent automative case study.
A solvent recovery system was also installed at the same time as the new fully automated cleaning equipment. The recovery
system put the SF solvent through a distillation process so that it can be used again. 90% of waste solvent is recovered for reuse, which reduced what they have needed to buy, as well as reduced waste handling costs.
“The report that came back from Fraser Technologies was clear – a solvent solution would save us money in the long term and would provide a more consistent superior clean.
“With improvements to be seen on not just the quality of the clean, but also productivity, maintenance, safety and our environmental impact, we were able to very easily justify the capital expenditure. Since the machine was installed, the results have more than lived up to our expectations – the cleaning is technically superior; and we can see the difference that the machines are having on our carbon footprint, as well as our business, as the cost of heating water and air has gone from around 40kw to 8kw.” The OPEX Manager commented.
Automotive Applications of Opteon™ SF
Opteon™ SF are high-performance speciality cleaning fluids, and central to our approach, engineered for demanding automotive applications including engine and gearbox components, composites, and EV battery assemblies.
In addition, options are available for advanced heat transfer carrier fluid, delivering efficient, non-conductive, and non-flammable thermal management for battery cooling systems.
Discover the range in more detail:
1. Cleaning and Carrier Fluids for Fluorinated Lubricants and Grease: Ensure optimal lubrication and friction reduction for enhanced engine performance.
2. Cleaning Engine and Gearbox Components: Maximise efficiency by keeping vital components clean and free from contaminants.
3. Bonding and Cleaning of Composites: Strengthen structural integrity while maintaining impeccable cleanliness for advanced composite materials.
4. Cleaning and Cooling of EV Battery: Pioneer solutions for efficient battery maintenance, ensuring peak performance and longevity in electric vehicles.
5. Cleaning and Lubrication of Bearings: Preserve precision and reduce friction in critical mechanical components for smoother operation.
6. Carrier Fluid for Adhesives: Facilitate strong bonds and seamless assembly with precision-engineered adhesive carrier fluids.
7. Hydraulic System Cleaning: Optimise hydraulic systems for responsive performance and prolonged service life through thorough cleaning and maintenance.
As the automotive industry prioritises sustainability and efficiency, environmentally friendly Opteon™ SF emerge as the gold standard.
Fraser Technologies can optimise your equipment and chemistries applications – contact us today
www.frasertech.co.uk
PUMPS & FILTERS
L SERIES | Medium flow rate filter
P SERIES | Ultra-high flow rate filter
A SERIES | Mechanical seals pump
M SERIES | Magnetic drive pump T SERIES | Vertical pump
FILTER MEDIA
L-TECH | Pleated cartridge BAGTECH | Filtration bag
QUALITHERM | Extruded cartridge
QUALIBOB | Wound cartridge ANODTECH | Anode bag
RAC® 5
ONE GUARDFOR ENO ROFDRAUG
RAC® X Tips
KEY BENEFITS
WIDE APPICATIONS
Use one guard for all your airless spraying needs — production, high-pressure, fine finish, low-pressure, wide-angle, line marking and more.
Insert two tips. On one side RAC® 5, RAC® XHD and SC-6 tips and on the other side RAC® X tips and switch instantly for speed and flexibility.
TECHNICAL HIGHLIGHTS
+ Pressure rated up to 530 BAR / 7,700 PSI
+ Fits RAC® 5, RAC® XHD, SC-6 and RAC® X tips
Engineered for convenience. TWINFIT® connects seamlessly to almost any professional airless spray gun. Tighten by hand or wrench to any 7/8” or 11/16” connection.
Only two seats and seals required. Our unique SealEx® 6 for RAC® 5, RAC® XHD, and SC-6 tips, and SealEx® 7 for RAC® X tips ensure reliable performance and perfect adaptability.
FIRST PAINTING
Maximize control, and protect the user: TWINFIT® is built to support professionals ‘under pressure’.
+ Perfect match for ExitFlex® Speedy 6 and Speedy 7 airless tips
+ Rugged, durable and ready for all-day use
COMBINE TWINFIT® WITH SPEEDY TIPS TO UNLOCK THE FULL POWER OF YOUR AIRLESS SYSTEM.
SPEEDY 6
VERSATILITY AT ITS CORE
+ Universal compatibility with all major airless systems and guards.
+ 715+ tip sizes for production, fine finish, line striping and more.
+ Ergonomic handle with built in seal and tIp positioning tool
+ Ideal for daily use with your existing equipment.
+ Perfect fit with TWINFIT® for seamless operation.
SPEEDY 7 TOP OF THE RANGE
+ Tip locking mechanism for extra safety on high-pressure jobs.
+ Designed for tough conditions - shipbuilding, heavy industry and more.
+ 715+ tip sizes, ergonomic excellence.
+ Perfect fit with TWINFIT® for optimal safety amd performance.
+ The go-to for heavy duty professionals demanding precision, protection and perfection.
AKZONOBEL POWDER COATINGS HIGHLIGHTS ITS TOP SUSTAINABILITY PERFORMERS WITH ECO+ PRODUCTS
AkzoNobel Powder Coatings today introduces Eco+ products, a dedicated portfolio that brings together its most sustainable powder coating solutions from the Interpon and Resicoat portfolios under one clear designation, bringing clarity, confidence and proof to sustainable coating choices.
The Eco+ portfolio focuses on powder coatings that deliver measurable sustainability improvements alongside clear performance benefits in defined areas. These products reduce energy use, waste and carbon emissions, extend product lifespan or improve process efficiency, helping customers improve environmental impact while also strengthening operational performance.
Products earn Eco+ status based on measurable sustainability performance, assessed against a clear, data-backed set of criteria that verify improvement in one or more defined sustainability areas.
Every Eco+ product qualifies based on at least one of six defined sustainability benefits:
Reduced energy consumption through lower curing temperatures and faster curing cycles
Increased productivity with singlelayer systems, fewer process steps and less rework
Less waste during manufacturing and application, including reduced leftover powder
Reduced material consumption through right-first-time performance and optimized coverage
Longer-lasting performance, with durable and super-durable coatings that protect assets for decades
Reduced carbon footprint, enabled by smarter raw material choices, including bioattributed resins
“Powder coatings are already one of the most sustainable coating technologies available,” said Jorrit van Rijn, Marketing Director of AkzoNobel Powder Coatings. “With Eco+, we make it easier for customers to see where sustainability genuinely adds value. Whether it’s lower energy use, greater efficiency or longer service life, Eco+ highlights the powder coating solutions that help customers reduce their impact while improving how their operations perform. That’s what value-driven sustainability means to us.”
By making sustainability performance clear and comparable, Eco+ helps customers own their impact by understanding what improves, where it improves and why that matters for their business and the environment.
The Eco+ portfolio covers a wide range of industries and applications, from architecture and automotive to appliances, functional and general industrial use, delivering benefits such as low-temperature curing, high durability, extended lifetime through enhanced corrosion protection and improved material efficiency.
“With Eco+, we’re not asking customers to choose between sustainability and performance,” added van Rijn. “We’re showing that the right powder coatings can deliver both, and that’s how real progress is made.”
To learn more about Eco+ products and how they can help you own your impact, visit:
Stewart Gill Conveyors Ltd have been supplying overhead conveyors into all sectors of industry for over 70 years.
As a long time member of the Railtechniek van Herwijnen BV Group based in the Netherlands, Stewart Gill Conveyors can offer a comprehensive range of overhead conveyor products which are capable of handling unit loads up to 7000kg.
Stewart Gill Conveyors Ltd offer complete manufacture, installation and commissioning, coupled with fully documented instruction, operation and maintenance manuals.
We do:
In-House 3D CAD engineering
In-House manufactoring in the UK and EU
In-House design of PLC/PC control systems
Industry 4.0
Worldwide installation and commissioning
Remote support, service & inspection Stewart
Part of the
SPRINT 2 EXPERT: MAGICAL RESULTS WITH THE MASTER SOLUTION FOR MANUAL COATING TASKS
As a new member of the Sprint 2 product family, the Sprint 2 Expert manual powder coating system offers unique additional functions for special requirements. Clever assistance functions such as the WAGNER Wizard and DSO (Digital Surface Optimizer) as well as process documentation options make every user an expert in manual coating in no time at all.
The perfect recipe as if by magic
All relevant parameters for the coating job are set via the WACON Sprint 2 Expert control unit with 7-inch touchscreen. The intuitive menu navigation also offers recipe management, error history, operating hours and maintenance counters as well as user management. The highlight of the control system is the WAGNER Wizard: With the intelligent coating assistant, even inexperienced users can find the right recipe for every coating job. In 5 simple steps, you select the workpiece geometry, size, coating structure, desired coating thickness and type of powder, and the Wizard uses these parameters to determine the ideal recipe. So that you can get started straight away, it also provides recommendations for suitable accessories (e.g. nozzle type, nozzle extension) and the required gun distance.
With the DSO (Digital Surface Optimizer) assistance function, overcharge effects such as orange peel or edge build-up can be reduced at the touch of a button. This advantage is particularly relevant for decorative coatings on complex components or with demanding powder coatings.
New injector offers numerous advantages
Just like the Sprint 2, the Sprint 2 Expert also features the new Quick-Link injector. Optimized nozzle geometries reduce the air requirement and hose diameter needed, resulting in a significantly softer powder cloud at a lower speed. This results in a wide range of applications - from fine, decorative coatings on small parts to corrosion protection for large components. The injector also speeds up the cleaning and color change process: all powder and air hoses can be detached in one easy step using the Quick-Link coupling. The integrated scraper ring in the swivel arm scrapes the powder off the outside of the lance. For even faster color changes - in less than 30 seconds - a special cleaning set with automated internal cleaning of the suction lance is available as an option for the Sprint 2 Expert.
Sprint 2 Expert manual system is available in two versions - for feeding powder directly from the original box (top picture) or alternatively from a 60-liter container (bottom picture).
The
Control unit WACON Sprint 2 Expert with WAGNER Wizard coating assistant.
Solutions for recycling SOLVENTS
Working Across Aluminium Industries to Improve Your Processes
Specialist in the Supply of Anodising & Metal Finishing Technologies
A powder scale under the base plate is used for precise monitoring of the powder consumption. This scale shows the weight in the powder box and automatically sets measuring points, which are documented in a logbook with the active user, selected recipe and coating period. This allows relevant coating data to be bundled and evaluated. The user can download all process data from the control unit via USB for further processing. Additional interfaces are optionally available for the control unit to enable connection to higher-level systems, robot technology or a cloud solution - such as the COATIFY information and management platform.
The right solution for every application
The multifunctional head module of the Sprint 2 Expert with the standardized perforated plate structure offers dust-protected storage areas and hanging options for tools and accessories. This keeps everything tidy and within easy reach. The manual system can also be quickly upgraded to a double system with two guns. The head module offers space for the installation of a second control unit.
Both the Sprint 2 and the Sprint 2 Expert are available in two versions - for powder feeding directly from the original box or a 60-liter container.
The mobile cup gun case set is suitable for individual parts and small quantities as
well as for laboratory and development purposes. It is easy to set up anywhere and can be operated directly from the case. The 3-liter table set includes a compact vibrating table with a 3-liter fluid container attachment, a Hi-Coat injector and 9 mm hose in addition to the control unit and manual gun. This setup is used to achieve extremely fine coatingse.g. in laboratory environments, for special applications such as the nondestructive testing of cast parts or for small parts with very high surface quality requirements.
Find more information on: go.wagner-group.com/sprint-2
Telephone: 01327 368410
Email: enquiries@wagner-group.com
Visit: www.wagner-group.com
for coating
quantities.
Right: 3-liter table set, suitable for extremely fine coatings for special applications.
The WAGNER Wizard guides the user to the right recipe in just a few steps.
Left: Scraper ring in the swivel arm. Right: Quick-Link injector with Quick-Link coupling for fast cleaning and color change.
Multifunctional head module of the manual system with storage areas and hanging options for tools and accessories
Left: Mobile cup gun case set, suitable
individual parts and very small
New and used vibratory finishing machines and systems from 2 litres to 4000 litres
Finishing media; Ceramic, Plastic, Wood, Steel and Maizorb
Liquid / powdered / paste compounds
Abrasive finishing wheels
Vibratory separators / sieving machines and re-meshing service
Repairs and relines
Effluent water treatment systems
Redundant machines purchased
Consultancy
Subcontracted finishing and industrial sieving services
SHARMIC FOR FAST, FRIENDLY SERVICE
Experienced Engineers After sales technical support Nationwide deliveries
Sharmic Engineering Ltd
Tel: +44 (0)1299 822135 / 878123/4/5
Email: info@sharmic.co.uk www.sharmic.co.uk
ELECTRON: ADVANCED POWDER COATING SOLUTIONS
Founded in 1998, Sistem Teknik A.Ş. has been a preferred company in both domestic and international markets for more than 25 years. Operating under the ELECTRON brand, the company has achieved high customer satisfaction by producing products that comply with advanced international standards. By prioritizing customer satisfaction, Sistem Teknik A.Ş. continues to increase its capacity through a widespread sales and service network, a strategic perspective, and a strong commitment to quality and efficient production.
In line with its growing production volume, the company operates from two separate facilities in İzmir, covering a total area of 15,000 m². These facilities are equipped with advanced production lines, state-of-the-art machinery, and an R&D centre certified by the Ministry of Industry and Technology, enabling more efficient and high-quality production for its customers.
With over a quarter century of knowledge and experience, Sistem Teknik A.�. is one of the leading companies in the sector, specializing in the production of Electrostatic Powder Coating Equipment and Complete Coating Systems. Manufactured under the ELECTRON brand in accordance with world-class quality standards, its products are widely recognized in Turkey through a professional dealer network and comprehensive after-sales services. Internationally, the company provides production, assembly, spare parts, and after-sales support in more than 50 countries across five continents.
In addition to equipment manufacturing, Sistem Teknik A.Ş evaluates customer needs and requirements for project-based coating systems, offers optimal solutions, and integrates the latest technological developments in the sector into its applications. The company continues to grow and innovate without compromising on quality.
E-COAT+3 MASTER Series
E-COAT+3 MASTER Series devices are upper segment devices where pneumatic and electrical parameters are digitally controlled from the front panel.
Its electrical controls give the opportunity to adjust the air values both independently and proportionally while remaining dependent on voltage and current. The factory settings, along with 50 different customizable electrical/pneumatic specifications, dual triggering options, PLC automation and bluetooth connectivity, make the E-COAT+3 MASTER the optimal solution for especially advanced manual and automated applications.
The sub-10 μA micro charge control option, as well as the 120kV-120μA maximum charge capacity and built-in LED lighting features create a unique coating experience for users. It can respond to different application needs with automatic, manual options and a wide range of accessories.
E-COAT PRO Series
E-COAT+3 PRO Series devices are first segment devices in which pneumatic and electrical parameters are controlled by buttons and regulators on the front panel.
Electrical controls provide the opportunity to adjust air values independently of each other while connected to voltage and current. Factory settings and 50 different customizable electrical prescriptions, the E-COAT + 3 PRO emerges as the economical solution, especially for manual and basic applications. It can respond to different application needs with automatic, manual options and a wide range of accessories.
Factory settings and 50 different customizable electrical prescriptions, the E-COAT + 3 PRO emerges as the economical solution, especially for manual and basic applications. It can respond to different application needs with automatic, manual options and a wide range of accessories.
For more information, please visit: www.electron.com.tr
Why Choose a Junair Industrial Box Oven? MORE THAN AN OVEN — A PARTNER IN YOUR PROCESS
Junair industrial box ovens are engineered to deliver precise thermal control, consistent performance, and long-term reliability across a wide range of manufacturing applications.
Just as importantly, they’re backed by experienced UK-based engineers who work closely with you from initial specification through to installation and ongoing support.
These ovens are commonly used across industries such as:
Powder coating and surface finishing
Aerospace (AMS2750)
automotive manufacturing
Metal fabrication
Electronics and electrical components
General industrial curing and drying
The benefit to our customers is confidence
Confidence that parts are processed correctly, first time. Confidence that quality issues won’t appear weeks later in the field. Confidence that when an audit happens, the oven can demonstrate compliance rather than become a risk. Over the lifetime of the oven, that confidence translates into less scrap, fewer process adjustments, lower energy costs, and far less downtime.
Real-World Performance You Can Rely On
Junair box ovens are designed to perform reliably in harsh production environments. Carefully engineered airflow systems, robust construction, and high-performance insulation work together to maintain stable conditions throughout the chamber.
For your production team, this means predictable results, fewer process issues, and the confidence that every batch will meet specification without constant adjustment or oversight.
Expertise You Can Trust in Powder Coating
Powder coating is one of Junair’s core areas of expertise, and that experience shows in the way our box ovens are
designed. By delivering controlled heat and airflow, Junair ovens support consistent curing, strong coating adhesion, and high-quality finishes.
Our engineers understand the practical challenges of powder coating lines and work with you to ensure the oven enhances throughput and finish quality rather than limiting productivity.
A well-designed box oven ensures:
Proper adhesion of the coating
Consistent film thickness
A smooth, durable finish
Reduced risk of under- or over-curing
Junair are the UK’s number one supplier of paint finishing equipment, offering the most energy efficient and lowest full life cost of any system on the market.
Experts in the design, manufacture and supply of:
• Paint and powder coating systems
• Dip and spray pre-treatment
• Drying and curing ovens
• Overhead and floor mounted conveyors
Contact us today for more information or to discuss your requirements.
Regulated and AMS2750 Environments
In regulated environments, not all ovens deliver the same level of control — which is precisely why standards such as AMS2750 exist.. The standard recognises that oven design, sensor layout, airflow, insulation, and control architecture all directly affect whether a process is repeatable and auditable. An oven that struggles to meet temperature uniformity today will only get worse as time goes on.
A major difference between a basic heated enclosure and a properly engineered industrial oven is control. Heat on its own doesn’t guarantee a successful process. What matters is how evenly that heat is delivered, how accurately it’s measured, how consistently it’s maintained, and how reliably it performs throughout years of use. If temperature varies across the chamber, even by a few degrees, coatings can cure inconsistently, materials can distort, and parts can fall outside specification without being noticed until it’s too late.
Junair offer all AMS2750 Furnace Classes and Temperature Uniformity requirements
Furnace Class Maximum Temperature Variation
Class 1 ±3°C (±5°F)
Class 2 ±6°C (±10°F)
Class 3 ±8°C (±15°F)
Class 4 ±10°C (±20°F)
Class 5 ±14°C (±25°F)
Class 6 ±28°C (±50°F)
In heavily regulated industries such as aerospace and defence, getting the specification right from the outset is critical. Junair has extensive experience designing industrial box ovens to meet these AMS2750 requirements, including furnace class selection, instrumentation, temperature uniformity, and data recording.
By working closely with your quality and engineering teams, Junair helps ensure audit-ready compliance, full traceability, and reduced risk of costly nonconformance — both now and as standards evolve.
Engineered for Efficiency and Long-Term Value
Junair ovens are designed with efficiency and longevity in mind. Intelligent control systems, optimised airflow, and highquality insulation reduce energy consumption while maintaining stable process conditions.
Combined with durable construction and proven components, this results in lower running costs, reduced maintenance, and equipment that continues to deliver value over many years of service.
Built to Fit Your Facility — and Grow with It
Because Junair ovens are customengineered, they integrate smoothly into existing facilities and workflows. Whether it’s chamber size, access configuration, material handling, or data integration, each oven is designed to suit your space and process.
This flexibility also makes it easier to adapt the oven as production demands change, helping protect your investment over the long term.
Ongoing Support From a UK-Based Engineering Team
Working with Junair means having access to responsive, UK-based technical support throughout the life of your oven. From commissioning and training to maintenance support and future upgrades, our team remains involved l ong after installation.
For our clients, this means shorter lead times, practical engineering advice, and the reassurance of working with a manufacturer that stands behind its equipment.
A Long-Term Partner in Thermal Processing
A Junair industrial box oven is not just a piece of heating equipment — it’s a critical part of your manufacturing process. By combining proven oven design with hands-on engineering expertise and long-term support, Junair helps manufacturers protect quality, improve efficiency, and operate with confidence.
For organisations looking for dependable thermal processing and a collaborative engineering partner, Junair offer a proven and trusted solution.
Visit: www.junair-spraybooths.co.uk
PHOS-PREP
Pre-Treatment Solutions Group Ltd supply unique chemistries for an array of metal processes.
Our Phos-Prep® range of chemicals are chrome free, eco-friendly and cost effective all while maintaining quality and performance.
With over 50 years experience within the industry we pride ourselves on finding the right solution for your metal treatment. Whether that be degreasing, etching, phosphating, paint stripping and more!
TESTIMONIALS
“We have been a customer of PTS for over 20 years and during our time we have relocated our business, changed our pretreatment process with the full support and expert advice to implement changes from the PTS team. A great company who always go the extra mile to support their customers.”
P.Allen, West Midlands.
“We have been fortunate to have partnered with PTS for over ten years now. They are consummate professionals and always exceed expectations in terms of delivery of service, knowledge and customer care.”
E.Smith, Hampshire.
, queries whole
“We have had the great pleasure in working with PTS for over 5 years. No matter how big or small our queries are, PTS always come up trumps and in rapid time. The team are always willing to visit our site to help out with any issues we have or just for a general catch up with our staff. We have a very good relationship with the whole team at PTS and long may this continue.”
R.Glasbey, West Yorkshire.
HEATING AND COOLING IN ELECTROPLATING AND SURFACE ENGINEERING –THE HIGHEST CHEMICAL RESISTANCE WITH LOW SPACE REQUIREMENTS
SYNOTHERM® heat exchangers allow for use in heat exchange loop systems through which a hot liquid (such as hot water, steam, hot oil) is passed through the panel. Heat energy from the hot liquid then transfers through the internal surface of the panel into the process solution tank. The spotwelded, perforated design creates turbulence through the channels, ensuring heated liquid molecules all touch with the internal surfaces of the panel therefore increasing heat exchange efficiency. Heat losses during the production process are compensated. A process generated heat input (e.g., from ambient heat, rectifier, or an exothermic reaction), can be compensated with the aid of heat exchangers by passing a cold liquid (e.g. cold water, glycol) through the panel.
SYNOTHERM® PFA-coated plate heat exchangers exhibit a metallic base build. The compact, lightweight and pressureresistant design of the metallic base enables a long service life and high operational reliability of the heat exchanger.
In a multi-stage coating process, a fluoropolymer coating is applied to the metallic base build.
Zero porosity of the coating is verified by conducting a 100% high voltage test.
Thanks to the PFA-coating, SYNOTHERM® PFA-coated plate heat exchangers feature excellent chemical resistance and anti-adhesion properties, thus fulfilling two key requirements for use in chemical apparatus engineering. They are suitable for tempering highly acidic process liquids.
The anti-adhesive fluoropolymer coating ensures homogeneous heat transfer in conditions where incrustations, build-ups and deposits restrict the heat transfer capacity of heat exchangers. Fluoropolymers have significantly better heat transfer properties than other coating materials and plastic heat exchanger.
Heat exchanger coated with fluoropolymer
PFA-coated plate heat exchanger with angled pipework
Metallic plate heat exchanger
• low space requirement
• high thermal and mechanical stability
• easy to clean
Coated plate heat exchanger
• custom-made dimensions
+44 / 1509 673 656
• for process liquids with strong acids
• anti-adhesive coating made of thermal conductive fluorpolymer
significant reduction in encrustations
Polymer heat exchanger
• different dimensions
• highest chemical resistance
• several planar layers of tube coils made of PFA large heat transfer surface to volume ratio high temperature- and pressure resistance
The incrustation tendency from media that cause heavy incrustation, such as zinc phosphates, is reduced considerably.
Easy cleaning and extended maintenance intervals reduce maintenance costs and ensure the availability of your plant in the long term. Falling parts or sediments cannot deposit on or get caught in the heat exchanger body.
The coated plate heat exchangers have a high surface density. This means that a large heat exchanger surface area (in m2) can be provided in relation to the required construction volume (in m3).
The total installation depth (see image) is 61 mm (11 mm heat exchanger body + 50 mm spacer to tank wall). The space saving reduces the size and cost requirement for tanks. More space is available for other components in the tank or plant (pumps, rectifiers, barrels etc.).
Telephone 01509/673656
Email: sales@gmfequipment.co.uk
Visit: www.gmfequipment.co.uk
Sketch – dimensions
INNOVATING WATER & PROCESS CONTROL FOR SURFACE FINISHING EXCELLENCE
For over four decades, AWE Ltd has worked alongside the UK’s surface finishing community as a trusted partner in industrial water treatment, process control and effluent management. Since our foundation in 1982, we have continued to evolve — not simply as equipment suppliers, but as technical problem-solvers committed to improving performance, compliance and reliability wherever water chemistry plays a critical role.
Surface finishing processes are inherently demanding. They rely on precise control of aqueous chemistry — from pH and conductivity to dissolved oxygen, turbidity, level and flow. Whether within plating lines, rinse water systems, chemical dosing applications or
wastewater neutralisation, consistent results depend on accurate measurement and dependable control. At AWE Ltd, this understanding underpins everything we do. Our comprehensive range of instrumentation, controllers and dosing systems is designed to help operators maintain quality, meet environmental obligations and optimise efficiency across their operations.
However, effective solutions go beyond hardware alone. AWE Ltd’s approach is built on collaboration. We take the time to understand individual challenges and tailor systems to suit real-world conditions. From straightforward backplate manifold assemblies to fully bespoke, packaged control solutions, our designs prioritise
robustness, ease of installation and long-term maintainability. Each system reflects decades of hands-on experience gained through close work with customers across surface finishing and wider industrial sectors.
A clear example of this philosophy can be seen in our turnkey wastewater pH neutralisation systems. Supplied skid-mounted, fully documented and supported through commissioning, these systems provide dependable compliance with discharge regulations while minimising downtime and operational complexity.
Looking ahead, AWE Ltd continues to invest in innovation. Advances such as intelligent digital transmitters with 4–20 mA and Modbus communication, alongside practical tools like our Chemical Compatibility Checker, help engineers make informed decisions and design safer, more resilient systems. These developments are not simply incremental improvements; they represent a move towards smarter, more sustainable water and effluent management.
Precision is fundamental to modern surface finishing, and precision begins with control. Whether supporting new installations, system upgrades or troubleshooting existing processes, AWE Ltd remains committed to delivering reliable solutions and expert guidance — helping customers ensure their water and effluent systems perform at their best, today and into the future.
AWE Ltd — Your partner in process control and industrial water excellence. Telephone: +44(0) 1785 254 597
Email: sales@awe-ltd.co.uk
Visit: www.awe-ltd.co.uk
Automated Water & Effluent Ltd
Get in touch for a quote today!
Automated Water & Effluent Ltd have been supplying process control equipment to the metal finishing and surface finishing industry.
We have an in-house team of qualified engineers able to design and build control panels and process equipment specifically to fit your requirements.
A wide range of our control instrumentation, dosing pumps and chemical process equipment is available on short delivery.
The transition from hexavalent to trivalent chromium plating continues to reshape the metal finishing industry. While trivalent systems offer clear benefits in terms of environmental impact and operator safety, they also introduce tighter process windows and higher sensitivity to electrical parameters. As a result, the rectifier is no longer just a power supply—it has become a critical process tool. Periodic pulse rectifier (PPR) technology plays a key role in meeting these new demands.
Trivalent chromium deposition requires precise control of current density, waveform, and timing to achieve consistent thickness, colour, and surface quality. Unlike conventional DC operation, periodic pulse current allows the electrochemical reaction to be actively managed. Pulse on-times drive deposition, while off-times allow ion diffusion and surface relaxation, reducing burning and improving coverage on complex geometries.
One of the key requirements for pulse rectifiers in trivalent chromium plating is accurate and stable waveform control. Frequency, duty cycle, and current amplitude must be adjustable with high resolution and repeatability. Even small deviations can result in color shifts, dull deposits. Fast rise and fall times are essential to ensure that the defined pulse shape is maintained regardless of load changes or rack movement.
Low ripple performance is equally important. Trivalent chromium baths are
particularly sensitive to ripple, especially at the lower current densities used in decorative applications. Excess ripple can lead to visible surface defects and uneven appearance. A modern pulse rectifier must therefore combine dynamic pulse modulation with extremely low residual ripple under all operating conditions.
Periodic pulse reverse (PPR) waveforms add another layer of process control. By introducing a controlled reverse pulse, desorption occurs at the cathode surface, helping to balance low and high current density areas. This improves uniformity, enhances throwing power, and supports more consistent plating on parts with challenging shapes. In decorative trivalent chromium plating, pulse and reversepulse techniques can also improve appearance, producing brighter, bluer, and more uniform finishes.
control, ultra-low ripple, and robust performance in continuous industrial operation. Its modular architecture allows easy scaling and adaptation to different bath chemistries and process recipes, while modern communication interfaces support seamless integration into automated plating lines.
As trivalent chromium continues to replace traditional technologies, periodic pulse rectifiers are becoming essential for achieving consistent quality and efficient operation. With ModuPulse, KraftPowercon combines decades of PPR experience with a future-ready platform—helping metal finishers fully realise the potential of trivalent chromium plating.
Contact us (Bjorn.Ulfvenskold@ kraftpowercon.com; +46 31 979718) to discuss how ModuPulse can strengthen your plating performance.
While pulse plating is gaining momentum in general metal finishing today, it is a well-established and proven technology. For over 30 years, KraftPowercon has supplied PPR rectifiers globally for demanding PCB applications where precision and repeatability are critical. This long experience has shaped a deep understanding of pulse behaviour, and reflected in the ModuPulse rectifier platform. Designed for advanced plating applications, ModuPulse delivers highresolution pulse and reverse-pulse
Learn more about KraftPowercon’s PPR rectifiers
ModuPulse:
THE BEST KEPT SECRET
IN
THE INDUSTRY IS JUST A LOAD OF BALLS!
“Euro-Matic’s croffles solution solves so many manufacturing issues, why doesn’t everyone know about it?”
Let’s face it, it isn’t a new thing, a croffle, in fact Euro-Matic have been producing them since 1965 and have been selling them globally, but its surprising how many people don’t know about them or what a simple, cost effective solution they are for the manufacturing environment.
For any factories or production plants with chemical processes or heat or cooling tanks there will inevitably a number of knock on effects, such as maintaining tank temperature and the costs associated with this and also the nasty smells, toxins or even just the damage evaporation can do to the work place environment in respect to decay of buildings and the workforce. But this long-standing simple solution that has been development by Euro-Matic solves these issues simply by pouring blanket of balls onto any open process tanks and creating a flexible cover.
A blanket of Euro-Matic croffles reduce heating costs by up to 75%, and evaporation by 90% and they last for years.
Euro-Matic balls come in a variety of plastics such as HDPE and most commonly PP dependent on the chemicals and a variety of sizes from 6mm right up to 150mm. The cool thing is that the balls move around any parts in machinery and by sitting on the top of the liquid, there is completely no maintenance.
We have many satisfied repeat customers from chrome and electroplating to automotive and what is simple is that they are literally poured on to the tank with immediate benefits.
How to get some balls
Balls can be ordered on line at www.euro-matic.co.uk or by calling them on 0330 311 0003 where their friendly staff will work out exactly how many you need, there is also a clever ball calculator that enables you to insert tank dimensions and it will do the maths for you, https://www.euro-matic.co.uk/ball-calculator/
Euro-Matic supply direct and or to distributors. Stock is all available next day from their Midlands distribution hub.
CONTINUOUS ENVIRONMENTAL MONITORING WITH THE POSITECTOR® DPM L & DPM L+
Maintaining the correct environmental conditions during coating application is essential to achieving long-term protection and performance. In sectors such as infrastructure, marine, oil and gas, and fabrication, even minor variations in temperature or humidity can affect coating adhesion, curing, and durability. The PosiTector® DPM L and DPM L+ Dew Point Meter Loggers from DeFelsko provide a practical, accurate, and reliable solution for continuously monitoring and recording environmental conditions throughout a project.
One of the most critical factors during coating work is the relationship between surface temperature and dew point — the temperature at which condensation forms. Moisture on a surface is often invisible, yet it can lead to corrosion, poor adhesion, and premature coating failure when trapped beneath a coating system. For this reason, most international standards recommend that steel surface temperature remains at least 3 °C above the dew point during coating application.
However, dew point alone does not provide the full picture. Ambient temperature and relative humidity also influence how coatings cure and bond, and many modern specifications now require continuous environmental logging to demonstrate compliance and quality control.
The PosiTector DPM L and DPM L+ are designed specifically for long-term
environmental monitoring in the field, in workshops, or in storage and process environments. Both models feature precision sensors that measure ambient temperature, relative humidity, and surface temperature, while automatically calculating dew point temperature and Delta T. Each unit is supplied with a Long-Form Certificate of Calibration traceable to NIST, ensuring confidence in measurement accuracy.
Built for demanding industrial conditions, both loggers feature an IP65-rated weatherproof and dustproof enclosure and internal memory capable of storing up to 10,000 logged datasets. Logging intervals can be user-selected from one minute to eight hours, allowing the instrument to be tailored to project requirements. Bluetooth connectivity enables simple configuration and data download via the PosiTector App,
available for iOS and Android devices, while the magnetic surface temperature probe allows secure attachment to steel structures. A Kensington security slot supports optional anti-theft locking where required.
The PosiTector DPM L+ extends these capabilities further by incorporating WiFi connectivity, enabling logged data to be automatically uploaded to the PosiSoft.net cloud for remote monitoring. This allows project teams to review environmental conditions without visiting the instrument. Alarm thresholds can be configured according to project specifications, with automatic email notifications sent if environmental limits are exceeded. The DPM L+ can operate for up to two years on two AAA batteries and also supports USB power for more frequent data synchronisation.
All logged readings can be viewed, graphed, and analysed using the PosiTector DPM Monitor within PosiSoft. net, helping users identify trends and verify compliance. Data can also be downloaded to PosiSoft Desktop for archiving and generation of customised reports across multiple instruments.
Backed by DeFelsko’s reputation for quality and a two-year warranty, the PosiTector DPM L and DPM L+ provide a dependable and straightforward solution for environmental monitoring. Accurate, durable, and easy to deploy, they help coating professionals ensure conditions remain within specification, supporting quality workmanship and long-term asset protection.
For more information on the DPML range and the full range of paint test equipment from DeFelsko, please contact Mark Conlon at DFT Instruments, proud authorised UK agent for DeFelsko.
…… Efficient Live Product Cure Temperature Monitoring
Large OEM automotive paint lines are all closely monitored and controlled by sophisticated monitoring systems. Such systems are generally based on monitoring of control thermocouples within zones of the various ovens. Although giving 24/7 monitoring capability obviously such data does not give actual product temperature. For years process engineers have been striving to achieve continuous live product temperature monitoring through the process.
Radio telemetry as a technology allows in theory direct data transfer from a data logger out of an oven to a monitoring PC providing such live monitoring. Although well known the technology has rarely been applied to temperature profiling in the automotive paint market. The reasons for this are generally down to the distance over which the signal needs to be transmitted (Oven to QA Office), number of receivers needed to detect a signal out of the oven and the costs associated with configuring receiver units hard linked by cable and needing external power to
operate. Even with expensive RF configuration any data gaps in the process, due to large ovens, faraday gage effects and transient RF interferences can make comprehensive monitoring difficult and non-conclusive.
To overcome the inherent technical limitations of existing RF system on the market PhoenixTM has developed its own unique RF telemetry system. The system has been designed in such a way as to overcome the inherent challenges of the automotive paint line. The two-way RF
system not only monitors temperature data recorded by the data logger but allows direct control of the data logger itself. The data logger can be reset or downloaded direct from the oven without any need to access the data logger inside the thermal barrier. The RF signal transmitted out of the oven is passed along a series of repeater units back to the main coordinator connected to the monitoring PC. The repeater units are powered by battery and are not physically linked by any cable. As such they can be positioned where needed and moved with
Abrasive Blast Equipment
ease (No expensive infrastructure installation costs). For a paint line it is possible therefore that each oven has its own allocated repeater(s). A very valuable feature of the system is a unique ‘catch up feature’. Any missed data from RF black spots is automatically re-transmitted as soon as the RF signal is re-established ensuring that profile data is complete.
Combining RF telemetry with the
performance of the profiling system it is possible to monitor the complete paint process in one continuous run. This approach eliminates a lot of the intensive labour required for traditional manual profiling of each oven. System set-up installation and retrieval for each oven is tedious, time consuming, not forgetting the travel time from oven back to the QA office to download the profile data.
PhoenixTM RF telemetry temperature monitoring system key components: (i) Multi-channel data logger protected in the TS04-135 Thermal Barrier (ii) Remote repeater(s) used to transfer data logger RF data signal back from Ovens to monitoring PC (iii) Thermal View Finishing software designed to manage real time data collection, full analysis and reporting.
The Thermal barrier (TS04-135) provides up to 5 hours protection @ 200 °C. So, with the delays between ovens (cooling period) it has enough thermal protection to allow all coating ovens to be run in one profile pass. With RF operation the data is collected automatically, and process issues can be detected immediately. With a battery life of up to 1000 hours and 3.8 M data point memory in theory the system could run continuously in RF mode for a complete manufacturing week (6.5 days).
It is potentially feasible that a car test body, fitted with a RF system and thermocouples permanently fixed in place could run continuously around automated paint cure loop, performing a daily profile of all cure ovens without any operator intervention, other than programming the insertion of the test body into the product stream. Why not consider RF technology as a means of automating your thruprocess product temperature monitoring making it easier, quicker, less labour intensive and live!
For more information contact: Dr Steve Offley Product Marketing Manager
Telephone: +44(0)1353223100
Email: Steve.Offley@phoenixtm.com
Visit: www.phoenixtm.com
Schematic: The continuous pass of the test car carrying the RF Telemetry PhoenixTM Temperature Profiling system allowing live monitoring of the product temperature profile information direct from the different sequential coating cure oven in a single run.
Comprehensive Range
• Data Logger and Thermal Barrier choice (6 to 20 Thermocouples)
• Extensive Thermocouple range
• ATEX approved options
• Real Time RF Telemetry options
• Full UK service and calibration support
Software Packages to Suit
• Thermal View or enhanced Thermal View Finishing software
- Match Analysis Tools to suit.
• CQI-12 Temperature Uniformity Survey solution options
Innovative Video Capture Thru the operating oven
• Detect paint runs, chips and defects
• Spot transport problems
• Identify oven damage
• Locate dust and inclusion risk areas
Temperature Profiling Systems
Oven Profile and TUS software
Optic Video Profiling System
WATER BASED DEGREASING
– FOR LOW VOCS AND NON FLAMABILITY
At BC Metal Finishing over several years we have developed a range of wipe on degreasers particularly in view of the restrictions on vapour degreasing. The core of the products has been solvent based with two products in particular proving to be very popular as shown below:-
Metsol PT 526 environmentally solvent based wipe on degreaser.
Desol PW 710 fast drying solvent wipes
Under pressure from our customers who have restraints on solvent based products owing to insurance premiums on flammable products and VOC restrictions, we have developed a range of water based degreasing products. The main products are as follows:-
Metsol PT 529 heavy duty water based wipe on degreaser particularly suitable for heavily degreased steel components
Metsol PT 532 medium duty water based degreaser particularly suitable for aluminium and lightly soiled mild steel and HDG
Desol PW 701 water based wipes for general purpose use.
Desol PW 704 water based wipes dedicated for aluminium which improves the adhesion and considerably increases the salt spray corrosion resistance
Desol PW 770 water based pretreatment wipes for steel which leaves a phosphate coating and in some cases can replace a Mordent wipe on HDG
The obvious advantages of these products and in particular Metsol PT 529 and Metsol PT 532 are:
Non flammable
Low VOCs of around 7%
For more information contact BC Metal Finishing on 01204 495818 or david@bcmetalfinishing.co.uk or https.bcmetalfinishing.co.uk
Non-contact Uncured Powder Thickness Gauge
Affordably measures uncured powder coatings using non-contact ultrasonic technology to predict a cured thickness
Dedicated stand-alone unit is ready to measure right out of the box
Fast measurement speed—ideal for moving lines and swinging parts
Scan Mode continuously takes measurements—ideal for analyzing large areas
Storage of 999 readings with onscreen averaging. Stored readings can be downloaded to PosiSoft Desktop Software
Powder Inspection Kits
Complete solutions for measuring powder coating before and after cure are available
TOP 7000 CAST DOSING SYSTEM: PRECISION AND STABILITY FOR CASTING PROCESSES
Elmet has developed the new "Cast” variant of its TOP 7000 precision dosing system specifically for the decisive requirements of casting, coating, and manual molding applications. It is suitable for processing from 20- or 200-liter drums (55- or 5-gallon drums) and is characterized by its particularly high precision and process stability. Elmet is thus expanding its range of dosing systems with a standalone solution for applications outside of classic LSR injection molding, for which the TOP 700, TOP 3100, TOP 5100, and flagship TOP 7000 Pro systems are designed. Elmet is presenting the new TOP 7000 Cast dosing system to the public for the first time at MD&M West in Anaheim, California/USA, on February 3–5 2026.
The system, which was developed specifically for casting applications, is based on Elmet's high-performance TOP 7000 Pro model and combines a constant volume flow with a stable mixing ratio. This enables reproducible component quality, even with materials that have highly variable viscosity and fillers. Up to five freely configurable ramp profiles ensure precise and reliable filling processes. Freely selectable shutdown criteria, such as time, volume, filling pressure, or an external start/stop signal, enable flexible adaptation to different casting processes. Optionally, stored recipes can be called up within seconds via QR code recipe management. This saves time and prevents incorrect settings. In addition, up to six additives can be mixed into the optimally mixed base material with an accuracy of +/- 0.01%.
Drum changes can be carried out from three sides and are fully automatic from the drum edge. It takes less than five minutes for a pair of 200-liter drums, enabling a quick restart. Fully automatic venting ensures consistent process conditions with every change. The intuitive software and selflearning control system, which automatically
adapts to the conveying behavior of the material, reduce operating costs and increase process reliability. Conveying capacities of more than five liters per minute, depending on viscosity, enable short cycle times. In combination with material utilization of up to 99.8% per container, low power consumption of only 150 to 400 Wh during operation, and low maintenance costs, this results in high cost-effectiveness over the entire service life of often twenty years or more.
The TOP 7000 Cast meets the requirements of EN ISO 13849-1 and is CE, RoHS, and UL compliant. It is designed for all standard materials, flame-retardant materials, HVI materials, oil-resistant compounds, medical materials, and other special materials. The processable viscosity range extends from 0.001 Pa to 3,000 Pa. For highly filled and abrasive materials, a wear-resistant version is available as an option, which is designed for continuous operation without increased maintenance intervals.
For a wide range of industrial applications
Typical applications for TOP 7000 Cast, which place high demands on precision, material homogeneity, and reproducible filling processes, include direct filling (casting) of products for high- and medium-voltage applications such as insulators (HVI) and composite hollow core insulators, as well as cable joints. Other applications include manual molding of medical products such as manifolds (distributors for liquids and gases), prosthetic liners, and medical cushions (orthopedic cushions), with or without a dispensing gun. In the areas of fabric and paper release coating as well as cable sheathing, where uniform, controlled material application is required, the TOP 7000 Cast scores with its continuous, stable volume flow, even with significant viscosity differences.
Email: office@elmet.com
Visit: www.elmet.com
Steel Shot (High & Low Carbon)
Steel Grit
Stainless Steel Shot and Stainless Steel Grit (Cr & Cr/Ni)
Spraybooths, rooms, ovens, conveyors, pretreatment, powder plant and air replacement units.
Pull-Off Adhesion Testers
Measure the adhesion of coatings to metal, wood, concrete and more
n Impact and scratch resistant color Touch Screen display with keypad
n Wirelessly connect the PosiTest AT-A to your smart device using our free app
n Record the results as pass/fail and the nature of fracture cohesive, adhesive and glue failures
PUT QUALITY ON REPEAT
Let‘s talk about powder coating. A technology that is proven since decades and actually, it‘s just getting started with FLOWSENSE. FLOWSENSE? It‘s a software masterpiece and a bunch of small sensors that do big things: Consistent powder output from the first to the last workpiece. Reliability, measured in real time. Put quality on repeat!
