DOWNLOAD PDF Volkswagen Golf IV Bora Circuit Wiring Diagram Manual

Page 1


Basic equipment

from October 1997

Notes:

For information concerning

♦ Relay and fuse assignment

♦ Multi-pin connectors

♦ Control units and relays

♦ Earth points

⇒ Overview of Fitting Locations! For information concerning

♦ Fault Finding Programs

⇒ Guided Fault Finding

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.GAnegawskloVybthgirypoC.tnemucodsihtninoitamrof

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Battery, ignition/starter switch, X-contact relief relay

A Battery B Starter

D Ignition/starter switch

J59 X-contact relief relay

S162 Fuse 1 (30), on battery fuse holder

S163 Fuse 2 (30), on battery fuse holder

S164 Fuse 3 (30), on battery fuse holder

S176 Fuse 4 (30), on battery fuse holder

S177 Fuse 2 (30), on battery fuse holder

S178 Fuse 6 (30), on battery fuse holder

S179 Fuse 7 (30), on battery fuse holder

S180 Fuse 8 (30), on battery fuse holder

T3 3-pin connector

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

2 Earth strap, gearbox - body

500 Screw connection 1 (30), on relay plate

501 Screw connection 2 (30), on relay plate

503 Screw connection (75x), on relay plate

A2 Positive connection (15), in dash panel wiring harness A32 Positive connection (30), in dash panel wiring harness

Dash panel insert

C Alternator

H3 Warning buzzer

J285 Control unit with display in dash panel insert

K2 Alternator warning lamp

S5 Fuse 5 in fuse holder

S7 Fuse 7 in fuse holder

S11 Fuse 11 in fuse holder

T2e 2-pinconnector,nearstarter(onvehicleswithnoairconditioning system)

T4 4-pinconnector,nearstarter(onvehicleswithanairconditioning system)

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

T32 32-pin connector, blue

A2 Positive connection (15), in dash panel wiring harness

A13 Connection (door contact switch), in dash panel wiring harness

A17 Positive connection (61), in dash panel wiring harness

B163 Positive connection 1 (15), in interior wiring harness

* From May 1998 -●●- To April 1998

. icremmocroetavirprofgniypoCla rup op s e s , i n p a r t o r in w hole,

= white

Dash panel insert, immobilizer, rev. counter, odometer display

D2 Immobiliser reader coil

G5 Rev. counter

G22 Speedometer sender, in gearbox

J285 Control unit with display in dash panel insert

J362 Immobiliser control unit

J... Engine control units

K117 Immobilizer warning lamp

L75 Digital display illumination bulb

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T12a 12-pin connector, connector only on models with Climatronic T32 32-pin connector, blue

T32a 32-pin connector, green

Y4 Trip counter

A27 Connection (speed signal), in dash panel wiring harness

* Revolution signal from engine control unit

Dash panel insert, trailer operation warning lamp

J285 Control unit with display in dash panel insert

K18 Trailer operation warning lamp

S22 Fuse 22 in fuse holder

S223 Fuse 23 in fuse holder

T32 32-pin connector, blue

81 Earth connection 1, in dash panel wiring harness

135 Earth connection 2, in dash panel wiring harness

A43 Connection (57L), in dash panel wiring harness

A44 Connection (57R), in dash panel wiring harness

A84 Connection (58L), in dash panel wiring harness

A85 Connection (58R), in dash panel wiring harness

* From May 1998

Golf/Bora

Dash panel insert, handbrake warning, brake fluid level warning contact, turn signal indicator lamp, main beam warning lamp, fog light warning lamp, digital clock

F9 Handbrake warning switch

F34 Brake fluid level warning contact

G33 Windscreen washer fluid level sender

J285 Control unit with display in dash panel insert

K1 Main beam warning lamp

K13 Rear fog light warning lamp

K14 Handbrake warning lamp

K37 Washer fluid level warning lamp

K65 Left turn signal warning lamp

K94 Right turn signal warning lamp

K118 Brake system warning lamp

T5h 5-pin connector, near lower part of left A-pillar, wound into wiring harness

T32 32-pin connector, blue

T32a 32-pin connector, green

Y2 Digital clock

135 Earth connection 2, in dash panel wiring harness

179 Earth connection, in left headlight wiring harness

269 Earth connection (sender earth) 1, in dash panel wiring harness

A5 Positive connection (right turn signal), in dash panel wiring harness

A6 Positive connection (left turn signal), in dash panel wiring harness

A95 Connection 1 (56a), in dash panel wiring harness

A88 Connection (RFL), in dash panel wiring harness

Golf/Bora

Turn signal switch, headlight dipper/flasher switch, parking light switch, front left headlight, front left turn signal

E2 Turn signal switch

E4 Headlight dipper and flasher switch

E19 Parking light switch

L1 Left twin filament bulb*

M1 Left side light bulb

M5 Front left turn signal bulb

M18 Left side repeater turn signal bulb

M29 Left headlight dipped beam bulb (only Golf)

M30 Left headlight main beam bulb (only Golf)

S18 Fuse 18 in fuse holder

S19 Fuse 19 in fuse holder

S21 Fuse 21 in fuse holder

T10b 10-pin connector, on left headlight

T12 12-pin connector

12 Earth point, on left in engine compartment

179 Earth connection, in left headlight wiring harness

B166 Connection (56a), in interior wiring harness

B167 Connection (56b), in interior wiring harness

* Only Bora

Golf/Bora

Hazard warning light switch, turn signal relay, front right headlight, front right turn signal

E3 Hazard warning light switch

J1 Turn signal relay

K6 Hazard warning light system warning lamp

L2 Right headlight twin filament bulb (only Bora)

M3 Right side light bulb

M7 Front right turn signal bulb

M19 Right side repeater turn signal bulb

M31 Right headlight dipped beam bulb (only Golf)

M32 Right headlight main beam bulb (only Golf)

T8d 8-pin connector**

T10c 10-pin connector, on right headlight

42 Earth point, next to steering column

81 Earth connection 1, in dash panel wiring harness

179 Earth connection, in left headlight wiring harness

199 Earth connection 3, in dash panel wiring harness

B167 Connection (56b), in interior wiring harness

* From May 1998

-●●- To April 1998

** Connection numbering of turn signal relay can vary, see fault finding programme!

-●- Only Golf

Left tail light, left brake light, rear left turn signal, left reversing light, reversing light switch, rear fog light

F4 Reversing light switch

L46 Rear left fog light bulb

M6 Rear left turn signal bulb

M16 Left reversing light bulb

M21 Left brake and tail light bulb

M25 High level brake light bulb (32 LED's)

T5 5-pin connector, black, left C-pillar coupling station

T5h 5-pin connector, near lower part of left A-pillar, wound into wiring harness

T5i 5-pin connector, near lower part of left A-pillar, wound into wiring harness

T6a 6-pin connector

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

86 Earth connection 1, in rear wiring harness

98 Earth connection, in rear lid wiring harness

A6 Positive connection (left turn signal), in dash panel wiring harness

B182 Connection (RL), in interior wiring harness

W1 Positive connection (54), in interior light wiring harness

W28 Positive connection 2 (54), in rear wiring harness

-●- Only Golf

Golf/Bora

Right tail light, right brake light, rear right turn signal, right reversing light, brake light switch

F Brake light switch

M8 Rear right turn signal bulb

M17 Right reversing light bulb

M22 Right brake and tail light bulb

M25 High level brake light bulb (18 LED's)

S13 Fuse 13 in fuse holder

S14 Fuse 14 in fuse holder

S238 Fuse 38 in fuse holder

T5i 5-pin connector, near lower part of left A-pillar, wound into wiring harness

T6b 6-pin connector

50 Earth point, on left in luggage compartment

86 Earth connection 1, in rear wiring harness

A5 Positive connection (right turn signal), in dash panel wiring harness

A18 Connection (54), in dash panel wiring harness

A89 Connection 2 (54), in dash panel wiring harness

B182 Connection (RL), in interior wiring harness

W1 Positive connection (54), in interior light wiring harness

* Only Bora

= white

= black

Golf/Bora

Self-diagnosis connection, radio connection, cigarette lighter

L28 Cigarette lighter illumination bulb

R Radio

S12 Fuse 12 in fuse holder

S15 Fuse 15 in fuse holder

S237 Fuse 37 in fuse holder

S239 Fuse 39 in fuse holder

S240 Fuse 40 in fuse holder

S241 Fuse 41 in fuse holder

S242 Fuse 42 in fuse holder

T8 8-pin connector, on radio

T12a 12-pin connector, connector only on models with Climatronic T16 16-pin connector, centre in dash panel, self-diagnosis connection

U1 Cigarette lighter

45 Earth point, centre behind dash panel

81 Earth connection 1, in dash panel wiring harness

A4 Positive connection (58b), in dash panel wiring harness

A21 Connection (86s), in dash panel wiring harness

A23 Connection (30a), in dash panel wiring harness

A76 Connection (K-diagnosis wire), in dash panel wiring harness

* From May 1998

Light switch, rear fog light switch

E1 Light switch

E18 Rear fog light switch

L9 Light switch illumination bulb

S236 Fuse 36 in fuse holder

T17 17-pin connector

81 Earth connection 1, in dash panel wiring harness

A4 Positive connection (58b), in dash panel wiring harness

-●- Only Golf

Glove compartment light, number plate light

S3 Fuse 3 in fuse holder

S4 Fuse 4 in fuse holder

T2 2-pin connector, on left in luggage compartment

T5 5-pin connector, black, left C-pillar coupling station

T12a 12-pin connector, connector only on models with Climatronic

W6 Glove compartment light

X Number plate lights

50 Earth point, on

in luggage

81 Earth connection 1, in

panel wiring harness

Earth connection 1, in rear wiring harness 218 Earth connection 1, in rear lid wiring harness

A37 Connection (58a), in dash panel wiring harness

W11 Connection (58), in rear lid wiring harness

W41 Positive connection (58), in number plate lights wiring harness

* Only Bora

-●- Only Golf

Dual-tone horn, fuel tank flap remote release, horn plate

E204 Tank filler flap remote release switch

F138 Airbag coil connector

H Horn plate

H1 Dual tone horn

J4 Dual tone horn relay

L76 Button illumination bulb

T5b 5-pin connector

T5j 5-pin connector

V155 Tank filler flap locking motor

135 Earth connection 2, in dash panel wiring harness

179 Earth connection, in left headlight wiring harness

238 Earth connection 1, in interior wiring harness

A90 Connection (dual tone horn), in dash panel wiring harness

Golf/Bora Current Flow Diagram

thgirypocybdetcetorP . icremmocroetavirprofgniypoCla rup op s e s , i n p a r t o r in w hole, isnotpermittedunlessauthorisedbyVolkswagen AG. Volkswagen

Headlight range control regulator, headlight range control motor, switch and instrument illumination regulator

E20 Switch and instrument illumination regulator

E102 Headlight range control regulator

L54 Headlight range control regulator illumination bulb

S20 Fuse 20 in fuse holder

T6c 6-pin connector

T10b 10-pin connector, on left headlight

T10c 10-pin connector, on right headlight

V48 Left headlight range control motor

V49 Right headlight range control motor

42 Earth point, next to steering column

49 Earth point, on steering column

101 Earth connection, in headlight range control wiring harness

199 Earth connection 3, in dash panel wiring harness

A103 Connection 2 (56), in dash panel wiring harness

A114 Connection (headlight range control), in dash panel wiring harness

* From May 1998

-●●- To April 1998

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• You can download the complete manual from: www.heydownloads.com by clicking the link below

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Golf/Bora

Heated rear window switch, heated rear window, luggage compartment light

E15 Heated rear window switch

E165 Rear lid release switch

F5 Luggage compartment light switch

K10 Heated rear window warning lamp

L39 Heated rear window switch illumination bulb

T5 5-pin connector, black, left C-pillar coupling station

T5a 5-pin connector, pink, left C-pillar coupling station

T7 7-pin connector

W3 Luggage compartment light**

Z1 Heated rear window

50 Earth point, on left in luggage compartment

81 Earth connection 1, in dash panel wiring harness

86 Earth connection 1, in rear wiring harness

98 Earth connection, in rear lid wiring harness

218 Earth connection 1, in rear lid wiring harness

Q22 Connection 1, in rear lid wiring harness

* Only Bora

-●- Only Golf

** See also convenience system

Fresh air blower switch, fresh air/air recirculation flap switch, fresh air blower, fresh air and air recirculation flap control motor

E9 Fresh air blower switch

E159 Fresh air/air recirculation flap switch

K114 Fresh air and air recirculation warning lamp

L16 Fresh air regulator illumination bulb

N24 Fresh air blower series resistor with overheating fuse

S2 Fuse 2 in fuse holder

S225 Fuse 25 in fuse holder

S226 Fuse 26 in fuse holder

T4c 4-pin connector

T6d 6-pin connector

T8b 8-pin connector

T10j 10-pin connector, centre behind dash panel

V2 Fresh air blower

V154 Fresh air/recirculated air flap control motor

45 Earth point, centre behind dash panel

162 Earth connection, in blower motor wiring harness

A20 Connection (15a), in dash panel wiring harness

L66 Connection, in heater blower wiring harness

Golf/Bora

Rear window wiper motor, windscreen and rear window washer pump

S224 Fuse 24 in fuse holder

S227 Fuse 27 in fuse holder

T5a 5-pin connector, pink, left C-pillar coupling station

T5h 5-pin connector, near lower part of left A-pillar, wound into wiring harness

T5i 5-pin connector, near lower part of left A-pillar, wound into wiring harness

V12 Rear window wiper motor

V59 Windscreen and rear window washer pump

98 Earth connection, in rear lid wiring harness

= pink

A96 Connection (53a), in dash panel wiring harness

A97 Connection (53), in dash panel wiring harness

A102 Connection (windscreen wiper), in dash panel wiring harness

-●- Only Golf

Golf/Bora

Intermittent wiper switch, wiper motor, automatic intermittent wash and wipe relay

E22 Intermittent wiper switch

E38 Intermittent wipe regulator

J31 Automatic intermittent wash and wipe relay, on relay plate

T5c 5-pin connector, on wiper motor

T6e 6-pin connector

T8c 8-pin connector

T18a 18-pin connector

V Windscreen wiper motor

81 Earth connection 1, in dash panel wiring harness

179 Earth connection, in left headlight wiring harness

A96 Connection (53a), in dash panel wiring harness

A97 Connection (53), in dash panel wiring harness

A102 Connection (windscreen wiper), in dash panel wiring harness

Front interior light, rear left reading light, left door warning lamp

F2 Driver door contact switch

F10 Rear left door contact switch

J29 Blocking diode

M27 Left door warning lamp

T10i 10-pin connector, black, left A-pillar coupling station

T10l 10-pin connector, black, left B-pillar coupling station

W Front interior light

W11 Rear left reading light

W13 Front passenger reading light

W19 Driver side reading light

128 Earth connection 1, in interior light wiring harness

135 Earth connection 2, in dash panel wiring harness

238 Earth connection 1, in interior wiring harness

A29 Connection (interior light), in dash panel wiring harness

B129 Connection (interior light, 31), in interior wiring harness

R4 Connection 1, in interior light/door contact switch wiring harness

R6 Positive connection 1, in interior light wiring harness

= white

= black

= red

= brown

= green

= blue

= grey

= purple

= yellow

= orange

= pink

Golf/Bora

F3 Front passenger door contact switch

F11 Rear right door contact switch

F147 Driver vanity mirror contact switch

F148 Front passenger vanity mirror contact switch

M28 Right door warning lamp

T10k 10-pin connector, black, right A-pillar coupling station

T10m 10-pin connector, black, right B-pillar coupling station

W12 Rear right reading light

W14 Front passenger side illuminated vanity mirror

W20 Driver side illuminated vanity mirror

R4 Connection 1, in interior light/door contact switch wiring harness

R6 Positive connection 1, in interior light wiring harness

R48 Connection, in front passenger side door wiring harness

* Only Bora -●- Only Golf

1.6 l/74 kW - Simos, engine code AEH from October 1997

1.6 l/74 kW - Simos, engine code AKL from October 1997

Notes: For information concerning ♦ Relay and fuse assignment

♦ Multi-pin connectors

♦ Control units and relays

♦ Earth points

⇒ Overview of Fitting Locations! For information concerning

♦ Fault Finding Programs

⇒ Guided Fault Finding

Alternator, starter

A Battery

B Starter

C Alternator

C1 Voltage regulator

D Ignition/starter switch

J59 X-contact relief relay

J226 Starter inhibitor and reversing light relay

S163 Fuse 2 (30), on battery fuse holder

S176 Fuse 4 (30), on battery fuse holder

S177 Fuse 2 (30), on battery fuse holder

T2e 2-pinconnector,nearstarter(onvehicleswithnoairconditioning system)

T4 4-pinconnector,nearstarter(onvehicleswithanairconditioning system)

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

81 Earth connection 1, in dash panel wiring harness

500 Screw connection 1 (30), on relay plate

502 Screw connection (30a), on relay plate

A17 Connection (61), in dash panel wiring harness

D210 Connection (50), in engine compartment wiring harness

* Only models with manual gearbox

--- Only models with automatic gearbox

*** From May 1998

-●●- To April 1998

Simos control unit, ignition system

D Ignition/starter switch

J361 Simos control unit, centre in plenum chamber

N152 Ignition transformer

P Spark plug connector

Q Spark plug

S10 Fuse 10 in fuse holder

S229 Fuse 29 in fuse holder

T4a 4-pin connector

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

T10a 10-pinconnector,incablechannelonleftinenginecompartment

T80 80-pin connector

501 Screw connection 2 (30), on relay plate

A2 Positive connection (15), in dash panel wiring harness

A32 Positive connection (30), in dash panel wiring harness

A98 Positive connection 4 (30), in dash panel wiring harness

A104 Positive connection 2 (15), in dash panel wiring harness

Golf/Bora Current Flow Diagram

Simos control unit, crankcase breather heater element, coolant temperature sender, Hall sender

G2 Coolant temperature sender

G40 Hall sender

G62 Coolant temperature sender

J226 Starter inhibitor and reversing light relay, above central electrics

J361 Simos control unit, centre in plenum chamber

N79 Crankcase breather heater element

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10a 10-pinconnector,incablechannelonleftinenginecompartment

T80 80-pin connector

131 Earth connection 2, in engine compartment wiring harness

220 Earth connection (sender earth), in engine wiring harness

608 Earth point, centre in plenum chamber

D101 Connection 1, in engine wiring harness

* Only models with manual gearbox Only models with automatic gearbox

** Fuel consumption display signal from engine control unit, only MFI

# Only models with no crankcase breather heater element

-●- Only models with crankcase breather heater element

Golf/Bora Current Flow Diagram

Simos control unit, throttle valve module, engine speed sender, power assisted steering pressure switch

F60 Idling speed switch

F88 Power assisted steering pressure switch

G28 Engine speed sender

G69 Throttle valve potentiometer

G88 Throttle valve module potentiometer

J104 ABS/ABS with EDL control unit

J217 Automatic gearbox control unit

J338 Throttle valve module

J361 Simos control unit, centre in plenum chamber

T3 3-pin connector, near intake manifold

T8 8-pin connector

T10d 10-pin connector, green, in protective housing for connectors on left in plenum chamber

T25 25-pin connector, on ABS/ABS with EDL control unit

T47 47-pin connector, on ABS control unit with EDL/TCS/ESP

T68 68-pin connector

T80 80-pin connector

V60 Throttle valve module

220 Earth connection (sender earth), in engine wiring harness

A121 Connection (high bus), in dash panel wiring harness

A122 Connection (low bus), in dash panel wiring harness Only models with automatic gearbox

= white

= black

orange

= pink

Simos control unit, knock sensor, injectors

G61 Knock sensor

J217 Automatic gearbox control unit

J361 Simos control unit, centre in plenum chamber

N30 Injector, cylinder 1

N31 Injector, cylinder 2

N32 Injector, cylinder 3

N33 Injector, cylinder 4

S232 Fuse 32 in fuse holder

T3a 3-pin connector, near intake manifold

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10a 10-pinconnector,incablechannelonleftinenginecompartment

T68 68-pin connector

T80 80-pin connector

D95 Connection (injectors), in engine compartment wiring harness

D102 Connection 2, in engine compartment wiring harness

** Connection air conditioning system Only models with automatic gearbox

= white

= black

= red

brown

green

Simos control unit, Lambda probe, air mass meter, activated charcoal filter system solenoid valve, variable intake manifold changeover valve

G39 Lambda probe

G70 Air mass meter

J361 Simos control unit, centre in plenum chamber

N80 Activated charcoal filter system solenoid valve 1

N156 Variable intake manifold changeover valve

T4b 4-pin connector, in protective housing in rear of engine compartment

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T80 80-pin connector

orange

= pink

A27 Connection (speed signal), in dash panel wiring harness

E30 Connection (87a), in engine wiring harness

Golf/Bora

Fuel pump, fuel gauge sender, coolant shortage indicator

G Fuel gauge sender

G6 Fuel pump

G32 Coolant shortage indicator sender

J17 Fuel pump relay

S228 Fuse 28 in fuse holder

S234 Fuse 34 in fuse holder

S243 Fuse 43 in fuse holder

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

T10a 10-pinconnector,incablechannelonleftinenginecompartment

Earth connection 2, in dash panel wiring harness 269 Earth connection (sender earth) 1, in dash panel wiring harness

504 Screw connection (87F), on relay plate

A99 Connection 1 (87), in dash panel wiring harness

A100 Connection 2 (87), in dash panel wiring harness

E30 Connection (87a), in engine wiring harness -●- Only models with crankcase breather heater element

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE

Dashpanelinsert,opticalandacousticoilpressurewarning, speedometer sender, coolant temperature/coolant shortage indicator

F1 Oil pressure switch

G22 Speedometer sender (Hall sender on gearbox)

H3 Warning buzzer

J285 Control unit with display in dash panel insert

K3 Oil pressure warning lamp

K28 Coolant temperature/coolant shortage warning lamp

S2 Fuse 2 in fuse holder

S7 Fuse 7 in fuse holder

T10a 10-pinconnector,incablechannelonleftinenginecompartment

T32 32-pin connector, blue

12 Earth point, on left in engine compartment

85 Earth connection 1, in engine compartment wiring harness

179 Earth connection, in left headlight wiring harness

503 Screw connection (75x), on relay plate

608 Earth point, centre in plenum chamber

A1 Positive connection (30a), in dash panel wiring harness

B163 Positive connection 1 (15), in interior wiring harness

* From May 1998 -●●- To April 1998

Golf/Bora

Dash panel insert, coolant temperature gauge, fuel gauge, rev. counter, speedometer, self-diagnosis connection, alternator warning lamp

G1 Fuel gauge

G3 Coolant temperature gauge

G5 Rev. counter

G21 Speedometer

J285 Control unit with display in dash panel insert

K2 Alternator warning lamp

K105 Reserve fuel warning lamp

T12a 12-pin connector, connector only on models with Climatronic

T16 16-pin connector, centre in dash panel, self-diagnosis connection

T32 32-pin connector, blue

T32a 32-pin connector, green

A27 Connection (speed signal), in dash panel wiring harness

A76 Connection (K-diagnosis wire), in dash panel wiring harness

** Fuel consumption display signal from engine control unit, only MFI

*** From May 1998

-●●- To April 1998

Dash panel insert, multifunction display, ambient temperature indicator

E86 Multifunction display call-up button

E109 Multifunction display memory switch

G17 Ambient temperature sensor

J119 Multifunction display

J285 Control unit with display in dash panel insert

T6e 6-pin connector

T32a 32-pin connector, green

1.4 l/55 kW - 4AV, engine code AHW from October 1997

1.4 l/55 kW - 4AV, engine code AKQ from October 1997

Notes: For information concerning ♦ Relay and fuse assignment

♦ Multi-pin connectors

♦ Control units and relays

♦ Earth points

⇒ Overview of Fitting Locations! For information concerning

♦ Fault Finding Programs

⇒ Guided Fault Finding

icremmocroetavirprofgniypoC

Alternator, starter

A Battery

B Starter

C Alternator

C1 Voltage regulator

D Ignition/starter switch

J59 X-contact relief relay

S163 Fuse 2 (30), on battery fuse holder

S176 Fuse 4 (30), on battery fuse holder

S177 Fuse 2 (30), on battery fuse holder

T2e 2-pinconnector,nearstarter(onvehicleswithnoairconditioning system)

T4 4-pinconnector,nearstarter(onvehicleswithanairconditioning system)

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

81 Earth connection 1, in dash panel wiring harness

= pink

500 Screw connection 1 (30), on relay plate

502 Screw connection (30a), on relay plate

A17 Connection (61), in dash panel wiring harness

* From May 1998

-●●- To April 1998

Golf/Bora Current Flow Diagram

4AV injection system control unit, ignition system

D Ignition/starter switch

J448 4AV injection system control unit, centre in plenum chamber

N152 Ignition transformer

P Spark plug connector

Q Spark plug

S10 Fuse 10 in fuse holder

S229 Fuse 29 in fuse holder

T4a 4-pin connector

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

T10a 10-pinconnector,incablechannelonleftinenginecompartment

T80 80-pin connector

85 Earth connection 1, in engine compartment wiring harness

501 Screw connection 2 (30), on relay plate

A2 Positive connection (15), in dash panel wiring harness

A32 Positive connection (30), in dash panel wiring harness

A98 Positive connection 4 (30), in dash panel wiring harness

A104 Positive connection 2 (15), in dash panel wiring harness

Golf/Bora

= white

4CV injection system control unit, crankcase breather heater element, coolant temperature sender, Hall sender

G2 Coolant temperature sender

G40 Hall sender

G62 Coolant temperature sender

J448 4AV injection system control unit, centre in plenum chamber

N79 Crankcase breather heater element

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10a 10-pinconnector,incablechannelonleftinenginecompartment

T80 80-pin connector

131 Earth connection 2, in engine compartment wiring harness

220 Earth connection (sender earth), in engine wiring harness

608 Earth point, centre in plenum chamber

D101 Connection 1, in engine wiring harness

** Fuel consumption display signal from engine control unit, only MFI

*** Radiator fan control unit connection

# Only models with no crankcase breather heater element

-●- Only models with crankcase breather heater element

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4CV injection system control unit, throttle valve module, engine speed sender

F60 Idling speed switch

G28 Engine speed sender

G69 Throttle valve potentiometer

G88 Throttle valve module potentiometer

J226 Starter inhibitor and reversing light relay, above central electrics

J338 Throttle valve module

J448 4AV injection system control unit, centre in plenum chamber

T3 3-pin connector, near intake manifold

T8 8-pin connector

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T80 80-pin connector

V60 Throttle valve module

** Connection air conditioning system

--- Only models with automatic gearbox

4AV injection system control unit, intake manifold pressure sender, intake manifold temperature sender, knock sensor, injectors

G42 Intake air temperature sender

G61 Knock sensor

G71 Intake manifold pressure sender

J448 4AV injection system control unit, centre in plenum chamber

N30 Injector, cylinder 1

N31 Injector, cylinder 2

N32 Injector, cylinder 3

N33 Injector, cylinder 4

S232 Fuse 32 in fuse holder

T2 2-pin connector, on left of cylinder head

T10a 10-pinconnector,incablechannelonleftinenginecompartment

T80 80-pin connector

220 Earth connection (sender earth), in engine wiring harness

D95 Connection (injectors), in engine compartment wiring harness

D102 Connection 2, in engine compartment wiring harness

4AV injection system control unit, Lambda probe, activated charcoal filter system solenoid valve, exhaust gas recirculation valve

G39 Lambda probe

J448 4AV injection system control unit, centre in plenum chamber

N18 Exhaust gas recirculation valve

N80 Activated charcoal filter system solenoid valve 1

T4b 4-pin connector, near Lambda probe

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T80 80-pin connector

609 Earth point, on right in plenum chamber

A27 Connection (speed signal), in dash panel wiring harness

E30 Connection (87a), in engine wiring harness

Fuel pump, fuel gauge sender, coolant shortage indicator sender

G Fuel gauge sender

G6 Fuel pump

G32 Coolant shortage indicator sender

J17 Fuel pump relay

S228 Fuse 28 in fuse holder

S234 Fuse 34 in fuse holder

S243 Fuse 43 in fuse holder

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

T10a 10-pinconnector,incablechannelonleftinenginecompartment

Earth connection 2, in dash panel wiring harness

Earth connection (sender earth) 1, in dash panel wiring harness 504 Screw connection (87F), on relay plate

A99 Connection 1 (87), in dash panel wiring harness

A100 Connection 2 (87), in dash panel wiring harness

E30 Connection (87a), in engine wiring harness -●- Only models with crankcase breather heater element

Dashpanelinsert,opticalandacousticoilpressurewarning, speedometer sender, coolant temperature/coolant shortage indicator

F1 Oil pressure switch

G22 Speedometer sender (Hall sender on gearbox)

H3 Warning buzzer

J285 Control unit with display in dash panel insert

K3 Oil pressure warning lamp

K28 Coolant temperature/coolant shortage warning lamp

S2 Fuse 2 in fuse holder

S7 Fuse 7 in fuse holder

T10a 10-pinconnector,incablechannelonleftinenginecompartment

T32 32-pin connector, blue

85 Earth connection 1, in engine compartment wiring harness

179 Earth connection, in left headlight wiring harness

503 Screw connection (75x), on relay plate

608 Earth point, centre in plenum chamber

A1 Positive connection (30a), in dash panel wiring harness

B163 Positive connection 1 (15), in interior wiring harness

* From May 1998

-●●- To April 1998

ws = white

= black

= red

= brown

= green

= blue

= grey

= purple

= yellow

= orange

= pink

Dash panel insert, coolant temperature gauge, fuel gauge, rev. counter, self-diagnosis connection

G1 Fuel gauge

G3 Coolant temperature gauge

G5 Rev. counter

J285 Control unit with display in dash panel insert

K2 Alternator warning lamp

K105 Reserve fuel warning lamp

T12a 12-pin connector, connector only on models with Climatronic T16 16-pin connector, centre in dash panel, self-diagnosis connection

T32 32-pin connector, blue

T32a 32-pin connector, green

A27 Connection (speed signal), in dash panel wiring harness

A76 Connection (K-diagnosis wire), in dash panel wiring harness

* From May 1998

-●●- To April 1998

** Fuel consumption display signal from engine control unit, only MFI

Dash panel insert, multifunction display, ambient temperature indicator

E86 Multifunction display call-up button

E109 Multifunction display memory switch

G17 Ambient temperature sensor

J119 Multifunction display

J285 Control unit with display in dash panel insert

T6e 6-pin connector

T32a 32-pin connector, green

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

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2.3 l/110 kW - Motronic, engine code AGZ from October 1997

Notes:

For information concerning

♦ Relay and fuse assignment

♦ Multi-pin connectors

♦ Control units and relays

♦ Earth points

⇒ Overview of Fitting Locations! For information concerning

♦ Fault Finding Programs

⇒ Guided Fault Finding

thgirypocybdetcetorP . icremmocroetavirprofgniypoC

Alternator, starter

A Battery

B Starter

C Alternator

C1 Voltage regulator

D Ignition/starter switch

J59 X-contact relief relay

S162 Fuse 1 (30), on battery fuse holder

S163 Fuse 2 (30), on battery fuse holder

S176 Fuse 4 (30), on battery fuse holder

S177 Fuse 2 (30), on battery fuse holder

T2e 2-pinconnector,nearstarter(onvehicleswithnoairconditioning system)

T4 4-pinconnector,nearstarter(onvehicleswithanairconditioning system)

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

T10d 10-pin connector, green, in protective housing for connectors on left in plenum chamber

81 Earth connection 1, in dash panel wiring harness

500 Screw connection 1 (30), on relay plate

502 Screw connection (30a), on relay plate

A17 Connection (61), in dash panel wiring harness

* From May 1998

-●●- To April 1998

Ignition system

N Ignition coil 1, on cylinder head

N122 Output stage for ignition coils, rear in engine compartment

N128 Ignition coil 2, on cylinder head

N158 Ignition coil 3, on cylinder head

N163 Ignition coil 4, on cylinder head

N164 Ignition coil 5, on left of cylinder head

P Spark plug connector

Q Spark plug

T6a 6-pin connector

T6b 6-pin connector

T6c 6-pin connector

T10a 10-pinconnector,incablechannelonleftinenginecompartment

A104 Positive connection 2 (15), in dash panel wiring harness

D52 Positiveconnection(15a),inenginecompartmentwiringharness

Motronic control unit, ignition system

D Ignition/starter switch

J220 Motronic control unit, centre in plenum chamber

N122 Output stage for ignition coils, rear in engine compartment

S10 Fuse 10 in fuse holder

S229 Fuse 29 in fuse holder

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

T6a 6-pin connector

T80 80-pin connector

501 Screw connection 2 (30), on relay plate

A2 Positive connection (15), in dash panel wiring harness

A32 Positive connection (30), in dash panel wiring harness

A98 Positive connection 4 (30), in dash panel wiring harness

A104 Positive connection 2 (15), in dash panel wiring harness

Motronic control unit, coolant temperature sender, variable intake manifold changeover valve, Hall sender, intake air temperature sender, crankcase breather heater element

G2 Coolant temperature sender

G40 Hall sender

G62 Coolant temperature sender

G72 Intake manifold temperature sender

J220 Motronic control unit, centre in plenum chamber

N79 Crankcase breather heater breather

N156 Variable intake manifold changeover valve

T10a 10-pinconnector,incablechannelonleftinenginecompartment

T80 80-pin connector

220 Earth connection (sender earth), in engine wiring harness

D101 Connection 1, in engine wiring harness

D102 Connection 2, in engine wiring harness

Motroniccontrolunit,throttlevalvemodule,knocksensor1, knock sensor 2

F60 Idling speed switch

G61 Knock sensor 1

G66 Knock sensor 2

G69 Throttle valve potentiometer

G88 Throttle valve module potentiometer

J220 Motronic control unit, centre in plenum chamber

J338 Throttle valve module

T2 2-pin connector, in rear of engine compartment

T2a 2-pin connector, front in engine compartment

T8 8-pin connector

T80 80-pin connector

V60 Throttle valve module

brown

= green

blue

grey

= purple

= yellow

orange

= pink

Motronic control unit, engine speed sender

G28 Engine speed sender

J217 Automatic gearbox control unit

J220 Motronic control unit, centre in plenum chamber

J226 Starter inhibitor and reversing light relay

T3 3-pin connector, near intake manifold

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10g 10-pin connector, grey, in protective housing for connectors on left in plenum chamber

T68 68-pin connector

T80 80-pin connector

131 Earth connection 2, in engine compartment wiring harness

220 Earth connection (sender earth), in engine wiring harness

608 Earth point, centre in plenum chamber

* Only models with manual gearbox

** Compressor switch-off

*** Air conditioner "ready" connection

--- Only models with automatic gearbox

Golf/Bora Current Flow Diagram

Motronic control unit, injectors

J104 ABS/ABS with EDL control unit

J217 Automatic gearbox control unit

J220 Motronic control unit, centre in plenum chamber

N30 Injector, cylinder 1

N31 Injector, cylinder 2

N32 Injector, cylinder 3

N33 Injector, cylinder 4

N83 Injector, cylinder 5

S232 Fuse 32 in fuse holder

T10a 10-pinconnector,incablechannelonleftinenginecompartment

T10d 10-pin connector, green, in protective housing for connectors on left in plenum chamber

T25 25-pin connector, on ABS/ABS with EDL control unit

T47 47-pin connector, on ABS control unit with EDL/TCS/ESP

T68 68-pin connector

T80 80-pin connector

A121 Connection (high bus), in dash panel wiring harness

A122 Connection (low bus), in dash panel wiring harness

D95 Connection (injectors), in engine compartment wiring harness

Only models with automatic gearbox

Motronic control unit, cruise control system (CCS) switch, thermal switch for fan run-on, continued coolant circulation pump

E45 Cruise control system switch

E227 Cruise control system (CCS) SET button

F87 Thermal switch for fan run-on

J138 Radiator fan run-on control unit

J220 Motronic control unit, centre in plenum chamber

J293 Radiator fan control unit

T2b 2-pin connector, in cable channel on left in engine compartment

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10b 10-pin connector

T10e 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10s 10-pin connector, next to steering column

T80 80-pin connector

V51 Continued coolant circulation pump

A20 Connection (15a), in dash panel wiring harness

** Fuel consumption display signal from engine control unit, only MFI

-●●- To April 1998

Golf/Bora

Motroniccontrolunit,secondaryairpumpmotor,secondary air inlet valve, clutch pedal switch, cruise control system brake pedal switch, brake light switch

F Brake light switch

F36 Clutch pedal switch

F47 Cruise control system brake pedal switch

J220 Motronic control unit, centre in plenum chamber

J299 Secondary air pump relay, in protective housing on left in engine compartment (control number 100)

N112 Secondary air inlet valve

S13 Fuse 13 in fuse holder

T10d 10-pin connector, green, in protective housing for connectors on left in plenum chamber

T10e 10-pin connector, black, in protective housing for connectors on left in plenum chamber

T80 80-pin connector

V101 Secondary air pump motor

609 Earth point, on right in plenum chamber

A18 Connection (54), in dash panel wiring harness

A20 Connection (15a), in dash panel wiring harness

E30 Connection (87a), in engine wiring harness

* Only models with manual gearbox

--- Only models with automatic gearbox

** Only models with CCS

-●●- To March 1998

*** From April 1998

AGdoesnotguaranteeoracceptanyliabilitywi

Motronic control unit, Lambda probe, air mass meter, activated charcoal filter system solenoid valve

G39 Lambda probe

G70 Air mass meter

J217 Automatic gearbox control unit

J220 Motronic control unit, centre in plenum chamber

N80 Activated charcoal filter system solenoid valve 1

T4a 4-pin connector, in protective housing in rear of engine compartment

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T68 68-pin connector

T80 80-pin connector

A27 Connection (speed signal), in dash panel wiring harness

Only models with automatic gearbox

Fuel pump, fuel gauge sender, coolant shortage indicator sender

G Fuel gauge sender

G6 Fuel pump

G32 Coolant shortage indicator sender

J17 Fuel pump relay

S228 Fuse 28 in fuse holder

S234 Fuse 34 in fuse holder

S243 Fuse 43 in fuse holder

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

T10a 10-pinconnector,incablechannelonleftinenginecompartment 135 Earth connection 2, in dash panel wiring harness 269 Earth connection (sender earth) 1, in dash panel wiring harness

504 Screw connection (87F), on relay plate

A99 Connection 1 (87), in dash panel wiring harness

A100 Connection 2 (87), in dash panel wiring harness

E30 Connection (87a), in engine wiring harness

-●●- To March 1998

Dashpanelinsert,opticalandacousticoilpressurewarning, speedometer sender, coolant temperature/coolant shortage indicator

F1 Oil pressure switch

G22 Speedometer sender (Hall sender on gearbox)

H3 Warning buzzer

J285 Control unit with display in dash panel insert

K3 Oil pressure warning lamp

K28 Coolant temperature/coolant shortage warning lamp

S2 Fuse 2 in fuse holder

S5 Fuse 5 in fuse holder

S7 Fuse 7 in fuse holder

T10a 10-pinconnector,incablechannelonleftinenginecompartment

T32 32-pin connector, blue

12 Earth point, on left in engine compartment

85 Earth connection 1, in engine compartment wiring harness

179 Earth connection, in left headlight wiring harness

503 Screw connection (75x), on relay plate

608 Earth point, centre in plenum chamber

A1 Positive connection (30a), in dash panel wiring harness

B163 Positive connection 1 (15), in interior wiring harness

* From May 1998

-●●- To April 1998

Dash panel insert, coolant temperature gauge, fuel gauge, rev. counter, speedometer, self-diagnosis connection, alternator warning lamp

G1 Fuel gauge

G3 Coolant temperature gauge

G5 Rev. counter

G21 Speedometer

J285 Control unit with display in dash panel insert

K2 Alternator warning lamp

K105 Reserve fuel warning lamp

T12a 12-pin connector, connector only on models with Climatronic

T16 16-pin connector, centre in dash panel, self-diagnosis connection

T32 32-pin connector, blue

T32a 32-pin connector, green

A27 Connection (speed signal), in dash panel wiring harness

A76 Connection (K-diagnosis wire), in dash panel wiring harness

* From May 1998

-●●- To April 1998

** Fuel consumption display signal from engine control unit, only MFI

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE

. icremmocroetavirprofgniypoCla rup op s e s , i n p a r t o r in w hole, isnotpermittedunlessauthorisedbyVolkswagen

AG. Volkswagen AGdoesnotguaranteeoracceptanyliabilitywi

Dash panel insert, multifunction display, ambient temperature indicator

E86 Multifunction display call-up button

E109 Multifunction display memory switch

G17 Ambient temperature sensor

J119 Multifunction display

J285 Control unit with display in dash panel insert

T6e 6-pin connector

T32a 32-pin connector, green

1.9 l/66 kW - turbo diesel engine, engine code ALH from October 1997

Notes:

For information concerning

♦ Relay and fuse assignment

♦ Multi-pin connectors

♦ Control units and relays

♦ Earth points

⇒ Overview of Fitting Locations! For information concerning

♦ Fault Finding Programs

⇒ Guided Fault Finding

thgirypocybdetcetorP . icremmocroetavirprofgniypoCla rup op s e s , i n p a r t o r in w hole,

icremmocroetavirprofgniypoCla rup op s e s , i n p a r t o r in w hole,

yellow

orange

Alternator, starter

A Battery

B Starter

C Alternator

C1 Voltage regulator

D Ignition/starter switch

J59 X-contact relief relay

J226 Starter inhibitor and reversing light relay

S162 Fuse 1 (30), on battery fuse holder

S163 Fuse 2 (30), on battery fuse holder

S176 Fuse 4 (30), on battery fuse holder

S177 Fuse 2 (30), on battery fuse holder

T2e 2-pinconnector,nearstarter(onvehicleswithnoairconditioning system)

T4 4-pinconnector,nearstarter(onvehicleswithanairconditioning system)

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

500 Screw connection 1 (30), on relay plate

502 Screw connection (30a), on relay plate

A17 Connection (61), in dash panel wiring harness

** From May 1998

-●●- To April 1998

* Only models with manual gearbox Only models with automatic gearbox

Diesel direct injection system control unit, terminal 30 voltage supply relay, glow plugs - engine

D Ignition/starter switch

J248 Diesel direct injection system control unit, centre in plenum chamber

J317 Terminal 30 voltage supply relay, above central electrics

Q6 Glow plugs - engine

S229 Fuse 29 in fuse holder

T2 2-pin connector, in cable channel on left in engine compartment

T10a 10-pinconnector,incablechannelonleftinenginecompartment

T10h 10-pin connector, blue, in protective housing for connectors on left in plenum chamber

T80 80-pin connector

42 Earth point, next to steering column

81 Earth connection 1, in dash panel wiring harness

501 Screw connection 2 (30), on relay plate

504 Screw connection (87F), on relay plate

A2 Positive connection (15), in dash panel wiring harness

A32 Positive connection (30), in dash panel wiring harness

A98 Positive connection 4 (30), in dash panel wiring harness

A104 Positive connection 2 (15), in dash panel wiring harness

Diesel direct injection system control unit, glow plug relay, fuel temperature sender, metering adjuster, modulating piston movement sender

G81 Fuel temperature sender

G149 Modulating piston movement sender

J52 Glow plug relay

J248 Diesel direct injection system control unit, centre in plenum chamber

N146 Metering adjuster

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10f 10-pin connector, on front of engine

T80 80-pin connector

A104 Positive connection 2 (15), in dash panel wiring harness

D74 Connection (86), in engine compartment wiring harness

F25 Connection 1, in diesel direct injection system wiring harness

*** Fuel consumption display signal from engine control unit, only MFI

Golf/Bora

T80/12T80/8T80/23T80/11T80/24

Diesel direct injection system control unit, kickdown switch, idling speed switch, accelerator position sender

F8 Kickdown switch

F60 Idling speed switch

G79 Accelerator position sender

J248 Diesel direct injection system control unit, centre in plenum chamber

T6a 6-pin connector, on left behind dash panel

T6b 6-pin connector

T10h 10-pin connector, blue, in protective housing for connectors on left in plenum chamber

T80 80-pin connector

220 Earth connection (sender earth), in engine wiring harness

** From May 1998 -●●- To April 1998

Diesel direct injection system control unit, coolant temperature sender, air mass meter, intake manifold pressure sender, intake manifold temperature sender

G2 Coolant temperature sender

G62 Coolant temperature sender

G70 Air mass meter

G71 Intake manifold pressure sender

G72 Intake manifold temperature sender

J248 Diesel direct injection system control unit, centre in plenum chamber

T5 5-pin connector

T6c 6-pin connector

T10a 10-pin connector, in cable channel on left in engine compartment

T80 80-pin connector

220 Earth connection (sender earth), in engine wiring harness

** From May 1998

-●●- To April 1998

Diesel direct injection system control unit, engine speed sender, needle lift sender

G28 Engine speed sender

G80 Needle lift sender

J104 ABS/ABS with EDL control unit

J217 Automatic gearbox control unit

J248 Diesel direct injection system control unit, centre in plenum chamber

T2a 2-pin connector, on front of engine

T2b 2-pin connector, in cable channel on left in engine compartment

T3 3-pin connector, on front of engine

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10d 10-pin connector, green, in protective housing for connectors on left in plenum chamber

T25 25-pin connector, on ABS/ABS with EDL control unit

T47 47-pin connector, on ABS control unit with EDL/TCS/ESP

T68 68-pin connector

T80 80-pin connector

200 Earth connection (screening), in engine compartment wiring harness

A121 Connection (high bus), in dash panel wiring harness

A122 Connection (low bus), in dash panel wiring harness

** Connection air conditioning system Only models with automatic gearbox

= yellow

= orange

= pink

Diesel direct injection system control unit, variable intake manifold flap changeover valve, exhaust gas recirculation valve, charge pressure control solenoid valve, crankcase breather heater element

J248 Diesel direct injection system control unit, centre in plenum chamber

N18 Exhaust gas recirculation valve

N75 Charge pressure control solenoid valve

N79 Crankcase breather heater breather

N239 Variable intake manifold flap changeover valve

T10d 10-pin connector, green, in protective housing for connectors on left in plenum chamber

T80 80-pin connector

131 Earth connection 2, in engine compartment wiring harness

608 Earth point, centre in plenum chamber

E30 Connection (87a), in engine wiring harness

* Only models with manual gearbox

--- Only models with automatic gearbox

-●●- To April 1998

Golf/Bora

Diesel direct injection system control unit, cruise control system (CCS) switch, clutch pedal switch, commencement of injection valve, fuel shut-off valve

E45 Cruise control system switch**

E227 Cruise control system (CCS) SET button**

F36 Clutch pedal switch

J248 Diesel direct injection system control unit, centre in plenum chamber

N108 Commencement of injection valve

N109 Fuel shut-off valve

T10d 10-pin connector, green, in protective housing for connectors on left in plenum chamber

T10e 10-pin connector, black, in protective housing for connectors on left in plenum chamber

T10f 10-pin connector, on front of engine

T10s 10-pin connector, next to steering column

T80 80-pin connector

A155 Connection 2 (86), in dash panel wiring harness

* Only models with manual gearbox

** Only models with CCS

Diesel direct injection system control unit, coolant heater element, brake pedal switch for CCS/diesel direct injection system, brake light switch, high and low heat output relay (s)

F Brake light switch

F47 Cruise control system brake pedal switch/diesel direct injection system

J248 Diesel direct injection system control unit, centre in plenum chamber

J359 Low heat output relay*, in protective housing on left in engine compartment (53)

J360 High heat output relay*, in protective housing on left in engine compartment (100)

Q7 Coolant glow plugs*

S13 Fuse 13 in fuse holder

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10e 10-pin connector, black, in protective housing for connectors on left in plenum chamber

T80 80-pin connector

A18 Connection (54), in dash panel wiring harness

A27 Connection (speed signal), in dash panel wiring harness

A155 Connection 2 (86), in dash panel wiring harness

D50 Positive connection (30), in engine compartment wiring harness

D98 Connection (glow plugs), in engine compartment wiring harness

* Only models with manual gearbox

Fuel gauge sender, coolant shortage indicator sender

G Fuel gauge sender

G32 Coolant shortage indicator sender

S232 Fuse 32 in fuse holder

S234 Fuse 34 in fuse holder

S243 Fuse 43 in fuse holder

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

T10a 10-pinconnector,incablechannelonleftinenginecompartment

269 Earth connection (sender earth) 1, in dash panel wiring harness

A71 Connection (86), in dash panel wiring harness

A100 Connection 2 (87), in dash panel wiring harness

B168 Connection (86), in interior wiring harness

Dash panel insert, oil pressure warning, speedometer sender

F1 Oil pressure switch

G22 Speedometer sender (Hall sender on gearbox)

J285 Control unit with display in dash panel insert

K3 Oil pressure warning lamp

S2 Fuse 2 in fuse holder

S5 Fuse 5 in fuse holder

S7 Fuse 7 in fuse holder

T10a 10-pinconnector,incablechannelonleftinenginecompartment

T32 32-pin connector, blue

= grey

yellow

= orange

= pink

179 Earth connection, in left headlight wiring harness

503 Screw connection (75x), on relay plate

608 Earth point, centre in plenum chamber

A1 Positive connection (30a), in dash panel wiring harness

A20 Connection (15a), in dash panel wiring harness

B163 Positive connection 1 (15), in interior wiring harness

** From May 1998 -●●- To April 1998

= white

brown

green

blue

grey

= purple

yellow

orange

= pink

Dash panel insert, coolant temperature/coolant shortage sender, fuel gauge, rev. counter, speedometer, alternator warning lamp

G1 Fuel gauge

G3 Coolant temperature gauge

G5 Rev. counter

G21 Speedometer

H3 Warning buzzer

J285 Control unit with display in dash panel insert

K2 Alternator warning lamp

K28 Coolant temperature/coolant shortage warning lamp

K105 Reserve fuel warning lamp

T12a 12-pin connector, connector only on models with Climatronic T32 32-pin connector, blue

A27 Connection (speed signal), in dash panel wiring harness

* Revolution signal from engine control unit

** From May 1998

-●●- To April 1998

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE

Dash panel insert, multifunction display, ambient temperature indicator, self-diagnosis connection, cruise control system warning lamp, glow period warning lamp

E86 Multifunction display call-up button

E109 Multifunction display memory switch

G17 Ambient temperature sensor

J119 Multifunction display

J285 Control unit with display in dash panel insert

K29 Glow period warning lamp

T6e 6-pin connector

T16 16-pinconnector,centreindashpanel,self-diagnosisconnection

T32 32-pin connector, blue

T32a 32-pin connector, green

A76 Connection (K-diagnosis wire), in dash panel wiring harness

*** Fuel consumption display signal from engine control unit, only MFI

1.9 l/50 kW - naturally aspirated diesel engine, engine code AGP from October 1997

1.9 l/50 kW - naturally aspirated diesel engine, engine code AQM from October 1998

Notes: For information concerning

♦ Relay and fuse assignment

♦ Multi-pin connectors

♦ Control units and relays

♦ Earth points

⇒ Overview of Fitting Locations!

For information concerning

♦ Fault Finding Programs

⇒ Guided Fault Finding

thgirypocybdetcetorP . icremmocroetavirprofgniypoCla rup op s e s , i n p a r t o r in w hole, isnotpermittedunlessauthorisedbyVolkswagen AG. Volkswagen

.GAnegawskloVybthgirypoC.tnemucodsihtninoitamrof

Alternator, starter

A Battery

B Starter

C Alternator

C1 Voltage regulator

D Ignition/starter switch

J59 X-contact relief relay

S162 Fuse 1 (30), on battery fuse holder

S163 Fuse 2 (30), on battery fuse holder

S176 Fuse 4 (30), on battery fuse holder

S177 Fuse 2 (30), on battery fuse holder

T2e 2-pinconnector,nearstarter(onvehicleswithnoairconditioning system)

T4 4-pinconnector,nearstarter(onvehicleswithanairconditioning system)

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

500 Screw connection 1 (30), on relay plate

502 Screw connection (30a), on relay plate

A17 Connection (61), in dash panel wiring harness

* From May 1998

-●●- To April 1998

Diesel direct injection system control unit, terminal 30 voltage supply relay, glow plugs - engine

D Ignition/starter switch

J248 Diesel direct injection system control unit, centre in plenum chamber

J317 Terminal 30 voltage supply relay, above central electrics

Q6 Glow plugs - engine

S229 Fuse 29 in fuse holder

T2 2-pin connector, in cable channel on left in engine compartment

T10a 10-pinconnector,incablechannelonleftinenginecompartment

T10h 10-pin connector, blue, in protective housing for connectors on left in plenum chamber

T80 80-pin connector

42 Earth point, next to steering column

81 Earth connection 1, in dash panel wiring harness

501 Screw connection 2 (30), on relay plate

504 Screw connection (87F), on relay plate

A2 Positive connection (15), in dash panel wiring harness

A32 Positive connection (30), in dash panel wiring harness

A98 Positive connection 4 (30), in dash panel wiring harness

A104 Positive connection 2 (15), in dash panel wiring harness

Diesel direct injection system control unit, glow plug relay, fuel temperature sender, metering adjuster, modulating piston movement sender

G81 Fuel temperature sender

G149 Modulating piston movement sender

J52 Glow plug relay

J248 Diesel direct injection system control unit, centre in plenum chamber

N146 Metering adjuster

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10f 10-pin connector, on front of engine

T80 80-pin connector

A104 Positive connection 2 (15), in dash panel wiring harness

D74 Connection (86), in engine compartment wiring harness

F25 Connection 1, in diesel direct injection system wiring harness

*** Fuel consumption display signal from engine control unit, only MFI

Golf/Bora

T80/12T80/8T80/23T80/11T80/24

Diesel direct injection system control unit, kickdown switch, idling speed switch, accelerator position sender

F8 Kickdown switch

F60 Idling speed switch

G79 Accelerator position sender

J248 Diesel direct injection system control unit, centre in plenum chamber

T6a 6-pin connector, on left behind dash panel

T6b 6-pin connector

T10h 10-pin connector, blue, in protective housing for connectors on left in plenum chamber

T80 80-pin connector

220 Earth connection (sender earth), in engine wiring harness ** From May 1998

To April 1998

Diesel direct injection system control unit, coolant temperature display sender, intake manifold pressure sender, commencement of injection valve, intake manifold flap motor

G2 Coolant temperature sender

G62 Coolant temperature sender

G70 Air mass meter

G71 Intake manifold pressure sender

G72 Intake manifold temperature sender

J248 Diesel direct injection system control unit, centre in plenum chamber

N108 Commencement of injection valve

T4a 4-pin connector, in cable channel on left in engine compartment

T10a 10-pinconnector,incablechannelonleftinenginecompartment

T10f 10-pin connector, on front of engine

T80 80-pin connector

V157 Intake manifold flap motor

85 Earth connection 1, in engine compartment wiring harness

220 Earth connection (sender earth), in engine wiring harness

E30 Connection (87a), in engine wiring harness

Golf/Bora

Diesel direct injection system control unit, engine speed

sender, needle lift sender

G28 Engine speed sender

G80 Needle lift sender

J104 ABS/ABS with EDL control unit

J248 Diesel direct injection system control unit, centre in plenum chamber

T2a 2-pin connector, on front of engine

T3 3-pin connector, on front of engine

T4a 4-pin connector, in cable channel on left in engine compartment

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10d 10-pin connector, green, in protective housing for connectors on left in plenum chamber

T25 25-pin connector, on ABS/ABS with EDL control unit

T47 47-pin connector, on ABS control unit with EDL/TCS/ESP

T80 80-pin connector

200 Earth connection (screening), in engine compartment wiring harness

A121 Connection (high bus), in dash panel wiring harness

A122 Connection (low bus), in dash panel wiring harness

** Connection air conditioning system

Diesel direct injection system control unit, crankcase breather heater element, exhaust gas recirculation valve, fuel shut-off valve

J248 Diesel direct injection system control unit, centre in plenum chamber

N18 Exhaust gas recirculation valve

N75 Charge pressure control solenoid valve

N79 Crankcase breather heater breather

N109 Fuel shut-off valve

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10d 10-pin connector, green, in protective housing for connectors on left in plenum chamber

T10f 10-pin connector, on front of engine

T80 80-pin connector

131 Earth connection 2, in engine compartment wiring harness

608 Earth point, centre in plenum chamber

* Only models with glow pin heater plugs Only models with no glow pin heater plugs

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Diesel direct injection system control unit, cruise control system (CCS) switch, clutch pedal switch

E45 Cruise control system switch**

E227 Cruise control system (CCS) SET button**

F36 Clutch pedal switch

J248 Diesel direct injection system control unit, centre in plenum chamber

T10d 10-pin connector, green, in protective housing for connectors on left in plenum chamber

T10e 10-pin connector, black, in protective housing for connectors on left in plenum chamber

T10s 10-pin connector, next to steering column

T80 80-pin connector

= white

= black

red

brown

green

= blue

= grey

= purple

= yellow

= orange

= pink

A155 Connection 2 (86), in dash panel wiring harness

** Only models with CCS

Golf/Bora

Diesel direct injection system control unit, coolant heater element, brake pedal switch for CCS/diesel direct injection system, brake light switch, high and low heat output relay (s)

F Brake light switch

F47 Cruise control system brake pedal switch/diesel direct injection system

J248 Diesel direct injection system control unit, centre in plenum chamber

J359 Low heat output relay*, in protective housing on left in engine compartment (53)

J360 High heat output relay*, in protective housing on left in engine compartment (100)

Q7 Coolant glow plugs*

S13 Fuse 13 in fuse holder

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10e 10-pin connector, black, in protective housing for connectors on left in plenum chamber

T80 80-pin connector

A18 Connection (54), in dash panel wiring harness

A27 Connection (speed signal), in dash panel wiring harness

A155 Connection 2 (86), in dash panel wiring harness

D50 Positive connection (30), in engine compartment wiring harness

D98 Connection (glow plugs), in engine compartment wiring harness

* Only models with glow pin heater plugs

Fuel gauge sender, coolant shortage indicator sender

G Fuel gauge sender

G32 Coolant shortage indicator sender

S232 Fuse 32 in fuse holder

S234 Fuse 34 in fuse holder

S243 Fuse 43 in fuse holder

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

T10a 10-pinconnector,incablechannelonleftinenginecompartment

269 Earth connection (sender earth) 1, in dash panel wiring harness

A71 Connection (86), in dash panel wiring harness

A100 Connection 2 (87), in dash panel wiring harness

B168 Connection (86), in interior wiring harness

Dash panel insert, oil pressure warning, speedometer sender

F1 Oil pressure switch

G22 Speedometer sender (Hall sender on gearbox)

J285 Control unit with display in dash panel insert

K3 Oil pressure warning lamp

S2 Fuse 2 in fuse holder

S5 Fuse 5 in fuse holder

S7 Fuse 7 in fuse holder

T10a 10-pinconnector,incablechannelonleftinenginecompartment

T32 32-pin connector, blue

179 Earth connection, in left headlight wiring harness

503 Screw connection (75x), on relay plate

608 Earth point, centre in plenum chamber

A1 Positive connection (30a), in dash panel wiring harness

A20 Connection (15a), in dash panel wiring harness

B163 Positive connection 1 (15), in interior wiring harness

** From May 1998 -●●- To April 1998

purple

yellow

orange

= pink

= white

Dash panel insert, coolant temperature/coolant shortage sender, fuel gauge, rev. counter, speedometer, alternator warning lamp

G1 Fuel gauge

G3 Coolant temperature gauge

G5 Rev. counter

G21 Speedometer

H3 Warning buzzer

J285 Control unit with display in dash panel insert

K2 Alternator warning lamp

K28 Coolant temperature/coolant shortage warning lamp

K105 Reserve fuel warning lamp

T12a 12-pin connector, connector only on models with Climatronic T32 32-pin connector, blue

A27 Connection (speed signal), in dash panel wiring harness

* Revolution signal from engine control unit

** From May 1998

-●●- To April 1998

= brown

green

blue

grey

= purple

= yellow

= orange

= pink

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Dash panel insert, multifunction display, ambient temperature indicator, self-diagnosis connection, cruise control system warning lamp, glow period warning lamp

E86 Multifunction display call-up button

E109 Multifunction display memory switch

G17 Ambient temperature sensor

J119 Multifunction display

J285 Control unit with display in dash panel insert

K29 Glow period warning lamp

T6e 6-pin connector

T16 16-pinconnector,centreindashpanel,self-diagnosisconnection

T32 32-pin connector, blue

T32a 32-pin connector, green

A76 Connection (K-diagnosis wire), in dash panel wiring harness

*** Fuel consumption display signal from engine control unit, only MFI

Anti-lock brake system (ABS), anti-lock brake system (ABS) with electronic differential lock (EDL) from October 1997

Notes:

For information concerning

♦ Relay and fuse assignment

♦ Multi-pin connectors

♦ Control units and relays

♦ Earth points

⇒ Overview of Fitting Locations! For information concerning

♦ Fault Finding Programs

⇒ Guided Fault Finding

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ABS control unit with EDL, brake light switch

A Battery

F Brake light switch

J104 ABS/ABS with EDL control unit, on left in engine compartment

J217 Automatic gearbox control unit

J... Engine control units

S13 Fuse 13 in fuse holder

S178 Fuse 6 (30), on battery fuse holder

S179 Fuse 7 (30), on battery fuse holder

T3 3-pin connector

T10d 10-pin connector, green, in protective housing for connectors on left in plenum chamber

T25 25-pin connector

T68 68-pin connector

501 Screw connection 2 (30), on relay plate

A18 Connection (54), in dash panel wiring harness

A121 Connection (high bus), in dash panel wiring harness

A122 Connection (low bus), in dash panel wiring harness

--- Only models with automatic gearbox

Golf/Bora

ABS control unit with EDL, ABS warning lamp, ABS hydraulic pump

D Ignition/starter switch

J104 ABS/ABS with EDL control unit, on left in engine compartment

J285 Control unit with display in dash panel insert

J503 Control unit with display for radio and navigation system**

K47 ABS warning lamp

N125 Differential lock valve 1*

N126 Differential lock valve 2*

N133 Rear right ABS inlet valve

N134 Rear left ABS inlet valve

N135 Rear right ABS outlet valve

N136 Rear left ABS outlet valve

S9 Fuse 9 in fuse holder

T2 2-pin connector

T16 16-pinconnector,centreindashpanel,self-diagnosisconnection

T25 25-pin connector

T26 26-pin connector**

T32 32-pin connector, blue

V64 ABS hydraulic pump

A76 Connection (K-diagnosis wire), in dash panel wiring harness

A80 Connection 1 (X), in dash panel wiring harness

A133 Connection (left ABS impulse), in dash panel wiring harness

A134 Connection (right ABS impulse), in dash panel wiring harness

* Only models with EDL/TCS

** Only models with navigation

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ABS control unit with EDL, speed sensor

G44 Rear right speed sensor

G45 Front right speed sensor

G46 Rear left speed sensor

G47 Front left speed sensor

J104 ABS/ABS with EDL control unit, on left in engine compartment

N99 Front right ABS inlet valve

N100 Front right ABS outlet valve

N101 Front left ABS inlet valve

N102 Front left ABS outlet valve

T2a 2-pin connector, near rear right speed sensor

T2b 2-pin connector, near rear left speed sensor

T25 25-pin connector

100 Earth connection 1, in ABS wiring harness

671 Earth point 1, on front of left longitudinal member

yellow

orange

D146 Connection (rear left speed sensor +), in engine compartment wiring harness

D147 Connection (rear left speed sensor -), in engine compartment wiring harness

D148 Connection (rear right speed sensor +), in engine compartment wiring harness

D149 Connection (rear right speed sensor -), in engine compartment wiring harness

Climatronic

⇒ 1.6 ltr./74 kW Simos, engine code AEH, 1.6 ltr./74 kW Simos, engine code AKL

⇒ 1.8 ltr./92 kW Motronic, engine code AGN

⇒ 1.8 ltr./110 kW Motronic, engine code AGU

⇒ 1.9 ltr./50 kW Normally aspirated diesel ,engine code AGP, 1.9ltr./50 kW Normally aspirated diesel, engine code AQM

⇒ 1.9 ltr./66 kW Turbo diesel, engine code AGR, 1.9ltr./81 kw Turbo diesel, engine code AHF

⇒ 1.9 ltr./66 kW Turbo diesel, engine code ALH

⇒ 2.0 ltr./85 kW Motronic, engine code APK, 2.0 ltr./85 kW Motronic, engine code AQY

From October 1997

For alternatives to relay and fuse positions as well as multi-pin connector wiring-see "Fitting locations" section.

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Climatronic control unit, temperature flap positioning motor

D Ignition/starter switch

E87 Operating and display unit for Climatronic

G56 Dash panel temperature sensor

G92 Temperature flap control motor potentiometer

J255 Climatronic control unit

L75 Digital display illumination

L76 Button illumination

S5 Fuse in relay plate fuse box

S11 Fuse in relay plate fuse box

T6a 6-pin connector, centre behind dash panel

T10a 10-pin connector, centre behind dash panel

T16a 16-pin connector

T20 20-pin connector

V42 Temperature sensor blower

V68 Temperature flap control motor

243 Earth connection -1-, in Climatronic wiring harness

A2 Positive (+) connection (15), in dash panel wiring harness

A20 Connection (15a), in dash panel wiring harness

A58 Connection (5 volt), in instrument wiring harness

Climatronic control unit, central flap positioning motor, footwell/defrost flap positioning motor

G112 Cenatral flap control motor potentiometer

G114 Control motor potentiometer for footwell/defrost flap

J255 Climatronic control unit

J285 Control unit with display in dash panel insert

T6b 6- pin connector, centre behind dash panel

T6c 6-pin connector, centre behind dash panel

T10a 10-pin connector, centre behind dash panel

T12 12-pin connector

T12a 12-pin connector, centre behind dash panel

T16 16-pin connector, centre in dash panel, self-diagnosis connection

T16a 16-pin connector

T20 20-pin connector

T32a 32-pin connector, green, on dash panel insert

V70 Central flap control motor

V85 Footwell/defroster flap control motor

yellow

A76 Connection (diagnosis wire K), in dash wiring harness

* Time stationary signal from dash panel insert

Climatronic control unit, air flow flap positioning motor, vent temperature sender, fresh air intake duct temperature sensor

G89 Fresh air intake duct temperature sensor, right under the dash panel

G113 Air flow flap control motor potentiometer

G192 Vent temperature sender, footwell

J255 Climatronic control unit

J285 Control unit with display in dash panel insert

J... Engine control unit

T5 5-pin connector, centre behind dash panel

T10 10-pin connector, orange, in protective housing for connectors, left in plenum chamber

T10a 10-pin connector, centre behind dash panel

T12 12-pin connector

T16a 16-pin connector

T16b 16-pin connector

T20 20-pin connector

T32 32-pin connector, blue, on dash panel insert

V71 Air flow flap control motor

A45 Connection (engine speed signal), in dash panel wiring harness

A58 Connection (5 volt), in dash panel wiring harness

Climatronic control unit, ambient temperature sensor, fresh air blower, fresh air blower control unit, sunlight penetration photo sensor

E20 Switches and instruments-lighting control

G17 Ambient temperature sensor, left on front bumper

G107 Sunlight penetration photosensor, centre on dash panel

J126 Fresh air blower control unit, right under dash panel

J255 Climatronic control unit

S225 Fuse in fuse holder

T6c 6-pin connector

T10a 10-pin connector, centre behind dash panel

T12 12-pin connector

T12a 12-pin connector, centre behind dash panel

T16b 16-pin connector

T20 20-pin connector

V2 Fresh air blower

43 Earth point, A-pillar, right lower

243 Earth connection -1-, in Climatronic wiring harness

244 Earth connection (sender earth), in Climatronic wiring harness

257 Earth connection -2-, in Climatronic wiring harness

503 Screw connection (75x), on relay plate

A4 Positive (+) connection (58b), in dash panel wiring harness

L67 Positive connection (75x) in Climatronic wiring harness

Climatronic control unit, air conditioner pressure switch

F129 Air conditioner pressure switch

J220 Motronic control unit

J248 Diesel direct injection system control unit

J255 Climatronic control unit

J285 Control unit with display in dash panel insert

J361 Simos control unit, in centre of plenum chamber

T10 10-pin connector, orange, in protective housing for connectors, left in plenum chamber

T10a 10-pin connector, centre behind dash panel

T12 12-pin connector

T12a 12-pin connector, centre behind dash panel

T16a 16-pin connector

T16b 16-pin connector

T32 32-pin connector, blue, on dash panel insert

T80 80-pin connector

135 Earth connection -2-, in dash panel wiring harness

A27 Connection (speed signal), in dash panel wiring harness

A37 Connection (58a), in dash panel wiring harness

L39 Connection (air conditioner pressure switch) -1-, in Climatronic wiring harness

L56 Connection (sender), in Climatronic wiring harness

Golf/Bora

Radiator fan control unit, radiator fan, air conditioner magnetic coupling, air conditioner cut-off thermo-switch

F163 Air conditioner shut-off thermo-switch

J293 Radiator fan control unit, front left in engine compartment

N25 Air conditioning system magnetic coupling

T3a 3-pin connector, front left in engine compartment

T3b 3-pin connector, front left in engine compartment

T4 4-pin connector, near starter

T4a 4-pin connector

T10b 10-pin connector

V7 Radiator fan

V35 Coolant fan, right

193 Earth connection -1-, in coolant fan wiring harness

C11 Connection in radiator fan wiring harness

K21 Connection-1-, in radiator fan wiring harness

L39 Connection (air conditioner pressure switch) -1-, in Climatronic wiring harness

L56 Connection (sender), in Climatronic wiring harness

L68 Connection -2- (sender) in Climatronic wiring harness

Radiator fan control unit, radiator fan thermo-switch

A Battery

D Ignition/starter switch

F18 Radiator fan thermo-switch

J293 Radiator fan control unit, front left in engine compartment

S16 Fuse in relay plate fuse box

S164 Fuse -3- (30), in battery fuse holder

S180 Fuse -8- (30), in battery fuse holder

T3 3-pin connector

T4a 4-pin connector

T10b 10-pin connector

12 Earth point, left in engine compartment

193 Earth connection -1-, in coolant fan wiring harness

501 Screw connection -2- (30), on relay plate

A32 Positive connection (30), in dash panel wiring harness

A98 Positive connection -4- (30), in dash panel wiring harness

K20 Positive (+) connection (30), in radiator fan wiring harness

K21 Connection -1-, in radiator fan wiring harness

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE

Climatronic

⇒ 1.4 l/55 kW - 4AV, engine code AHW, AKQ from October 1997

Notes: For information concerning

♦ Relay and fuse assignment

♦ Multi-pin connectors

♦ Control units and relays

♦ Earth points

⇒ Overview of Fitting Locations! For information concerning

♦ Fault Finding Programs

⇒ Guided Fault Finding

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Climatronic control unit, temperature flap control motor

D Ignition/starter switch

E87 Rear Climatronic operating and display unit

G56 Dash panel temperature sensor

G92 Potentiometer for temperature flap control motor

J255 Climatronic control unit

L75 Digital display illumination bulb

L76 Button illumination bulb

S5 Fuse 5 in fuse holder

S11 Fuse 11 in fuse holder

T6a 6-pin connector, centre behind dash panel

T10a 10-pin connector, centre behind dash panel

T16a 16-pin connector

T20 20-pin connector

V42 Temperature sensor blower

V68 Temperature flap control motor

243 Earth connection 1, in Climatronic wiring harness

A2 Positive connection (15), in dash panel wiring harness

A20 Connection (15a), in dash panel wiring harness

A58 Connection (5 volt), in dash panel wiring harness

Climatronic control unit, control motor for central flap, control motor for footwell/defroster flap

G112 Central flap control motor potentiometer

G114 Footwell/defroster flap control motor potentiometer

J255 Climatronic control unit

J285 Control unit with display in dash panel insert

T6b 6-pin connector, centre behind dash panel

T6c 6-pin connector, centre behind dash panel

T12 12-pin connector

T12a 12-pin connector, centre behind dash panel

T16 16-pin connector, centre in dash panel, self-diagnosis connection

T16a 16-pin connector

T20 20-pin connector

T32a 32-pin connector, green, on dash panel insert

V70 Central flap control motor

V85 Footwell and defroster flap control motor

A76 Connection (K-diagnosis wire), in dash panel wiring harness

* Time stationary/not used signal from dash panel

Climatronic control unit, air flow flap control motor, vent temperature sensor, fresh air duct temperature sensor

G89 Fresh air intake duct temperature sensor, on right under dash panel

G113 Potentiometer for servomotor for air flow flap

G192 Footwell vent temperature sender

J255 Climatronic control unit

J285 Control unit with display in dash panel insert

J448 4AV injection system control unit, centre in plenum chamber

J... Engine control units

T5 5-pin connector, centre behind dash panel

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10a 10-pin connector, centre behind dash panel

T12 12-pin connector

T16a 16-pin connector

T16b 16-pin connector

T20 20-pin connector

T32 32-pin connector, blue, on dash panel insert

T80 80-pin connector

V71 Servomotor for air flow flap

A45 Connection (RPM signal), in dash panel wiring harness

A58 Connection (5 volt), in dash panel wiring harness

Golf/Bora

Climatronic control unit, ambient air temperature sensor, fresh air blower, fresh air blower control unit, sunlight penetration photosensor

E20 Switch and instrument illumination regulator

G17 Ambient temperature sensor, on front bumper on left

G107 Sunlight penetration photosensor, central on dash panel

J126 Fresh air blower control unit, on right under dash panel

J255 Climatronic control unit

S225 Fuse 25 in fuse holder

T6c 6-pin connector

T10a 10-pin connector, centre behind dash panel

T12 12-pin connector

T12a 12-pin connector, centre behind dash panel

T16b 16-pin connector

T20 20-pin connector

V2 Fresh air blower

43 Earth point, lower part of right A-pillar

243 Earth connection 1, in Climatronic wiring harness

244 Earth connection (sender earth), in Climatronic wiring harness

257 Earth connection 2, in Climatronic wiring harness

503 Screw connection (75x), on relay plate

A4 Positive connection (58b), in dash panel wiring harness

L67 Positive connection (75X), in Climatronic wiring harness

Climatronic control unit

J255 Climatronic control unit

J285 Control unit with display in dash panel insert

J448 4AV injection system control unit, centre in plenum chamber

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10a 10-pin connector, centre behind dash panel

T12 12-pin connector

T12a 12-pin connector, centre behind dash panel

T16a 16-pin connector

T16b 16-pin connector

T32 32-pin connector, blue, on dash panel insert

T80 80-pin connector

135 Earth connection 2, in dash panel wiring harness

A27 Connection (speed signal), in dash panel wiring harness

A37 Connection (58a), in dash panel wiring harness

Golf/Bora

= yellow

Radiator fan control unit, radiator fan, air conditioning system magnetic clutch

J285 Control unit with display in dash panel insert

J293 Radiator fan control unit, in front left of engine compartment

N25 Air conditioning system magnetic clutch

T3a 3-pin connector, front left in engine compartment

T3b 3-pin connector, front left in engine compartment

T4 4-pin connector, near starter

T4a 4-pin connector

T14 14-pin connector

T32a 32-pin connector, green, on dash panel insert

V7 Radiator fan

V35 Right fan for radiator

12 Earth point, on left in engine compartment

193 Earth connection 1, in coolant fan wiring harness

C11 Connection in radiator fan wiring harness

K21 Connection 1, in radiator fan wiring harness

Golf/Bora Current Flow Diagram

Radiator fan control unit, thermal switch for radiator fan, high-pressure sender

A Battery

D Ignition/starter switch

F18 Thermal switch for radiator fan

G65 High-pressure sender

J293 Radiator fan control unit, in front left of engine compartment

J448 4AV injection system control unit

S16 Fuse 16 in fuse holder

S164 Fuse 3 (30), on battery fuse holder

S180 Fuse 8 (30), on battery fuse holder

T3 3-pin connector

T3c 3-pin connector

T4a 4-pin connector

T10 10-pinconnector,orange,inprotectivehousingforconnectorson left in plenum chamber

T14 14-pin connector

T80 80-pin connector

193 Earth connection 1, in coolant fan wiring harness

501 Screw connection 2 (30), on relay plate

A32 Positive connection (30), in dash panel wiring harness

A98 Positive connection 4 (30), in dash panel wiring harness

D61 Connection (air conditioning system), in engine compartment wiring harness

K20 Positive connection 1 (30), in radiator fan wiring harness

K21 Connection 1, in radiator fan wiring harness

Climatronic

⇒ 2.3 l/110 kW - Motronic, engine code AGZ from October 1997

Notes:

For information concerning

♦ Relay and fuse assignment

♦ Multi-pin connectors

♦ Control units and relays

♦ Earth points

⇒ Overview of Fitting Locations!

For information concerning

♦ Fault Finding Programs

⇒ Guided Fault Finding

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Climatronic control unit, temperature flap control motor

D Ignition/starter switch

E87 Rear Climatronic operating and display unit

G56 Dash panel temperature sensor

G92 Potentiometer for temperature flap control motor

J255 Climatronic control unit

L75 Digital display illumination bulb

L76 Button illumination bulb

S5 Fuse 5 in fuse holder

S11 Fuse 11 in fuse holder

T6a 6-pin connector, centre behind dash panel

T10a 10-pin connector, centre behind dash panel

T16a 16-pin connector

T20 20-pin connector

V42 Temperature sensor blower

V68 Temperature flap control motor

243 Earth connection 1, in Climatronic wiring harness

A2 Positive connection (15), in dash panel wiring harness

A20 Connection (15a), in dash panel wiring harness

A58 Connection (5 volt), in dash panel wiring harness

-●●- To April 1998

Golf/Bora Current Flow Diagram

= white

= black

= green

= blue

= grey

Climatronic control unit, control motor for central flap, control motor for footwell/defroster flap

G112 Central flap control motor potentiometer

G114 Footwell/defroster flap control motor potentiometer

J255 Climatronic control unit

J285 Control unit with display in dash panel insert

T6b 6-pin connector, centre behind dash panel

T6c 6-pin connector, centre behind dash panel

T10a 10-pin connector, centre behind dash panel

T12 12-pin connector

T12a 12-pin connector, centre behind dash panel

T16 16-pin connector, centre in dash panel, self-diagnosis connection

T16a 16-pin connector

T20 20-pin connector

T32a 32-pin connector, green, on dash panel insert

V70 Central flap control motor

V85 Footwell and defroster flap control motor

A76 Connection (K-diagnosis wire), in dash panel wiring harness

* Time stationary/not used signal from dash panel

Climatronic control unit, air flow flap control motor, vent temperature sensor, fresh air duct temperature sensor

G89 Fresh air intake duct temperature sensor, on right under dash panel

G113 Potentiometer for servomotor for air flow flap

G192 Footwell vent temperature sender

J220 Motronic control unit

J255 Climatronic control unit

J285 Control unit with display in dash panel insert

T5 5-pin connector, centre behind dash panel

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10a 10-pin connector, centre behind dash panel

T12 12-pin connector

T16a 16-pin connector

T16b 16-pin connector

T20 20-pin connector

T32 32-pin connector, blue, on dash panel insert

T80 80-pin connector

V71 Servomotor for air flow flap

A45 Connection (RPM signal), in dash panel wiring harness

A58 Connection (5 volt), in dash panel wiring harness

Climatronic control unit, ambient air temperature sensor, fresh air blower, fresh air blower control unit, sunlight penetration photosensor

E20 Switch and instrument illumination regulator

G17 Ambient temperature sensor, on front bumper on left

G107 Sunlight penetration photosensor, central on dash panel

J126 Fresh air blower control unit, on right under dash panel

J255 Climatronic control unit

S225 Fuse 25 in fuse holder

T6c 6-pin connector

T10a 10-pin connector, centre behind dash panel

T12 12-pin connector

T12a 12-pin connector, centre behind dash panel

T16b 16-pin connector

T20 20-pin connector

V2 Fresh air blower

43 Earth point, lower part of right A-pillar

243 Earth connection 1, in Climatronic wiring harness

244 Earth connection (sender earth), in Climatronic wiring harness

257 Earth connection 2, in Climatronic wiring harness

503 Screw connection (75x), on relay plate

A4 Positive connection (58b), in dash panel wiring harness

L67 Positive connection (75X), in Climatronic wiring harness

Golf/Bora Current Flow Diagram

Climatronic control unit, air conditioning system pressure switch

F129 Air conditioning system pressure switch

J220 Motronic control unit

J255 Climatronic control unit

J285 Control unit with display in dash panel insert

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

T10a 10-pin connector, centre behind dash panel

T12 12-pin connector

T12a 12-pin connector, centre behind dash panel

T16a 16-pin connector

T16b 16-pin connector

T32 32-pin connector, blue, on dash panel insert

T80 80-pin connector

135 Earth connection 2, in dash panel wiring harness

A27 Connection (speed signal), in dash panel wiring harness

A37 Connection (58a), in dash panel wiring harness

L39 Connection (air conditioning system pressure switch) 1, in Climatronic wiring harness

L56 Connection (sender), in Climatronic wiring harness

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Radiator fan control unit, radiator fan, air conditioning system magnetic coupling, air conditioning system thermal switch (switch-off)

F163 Thermal switch for air conditioning system shut-off

J293 Radiator fan control unit, in front left of engine compartment

N25 Air conditioning system magnetic clutch

T3a 3-pin connector, front left in engine compartment

T3b 3-pin connector, front left in engine compartment

T4 4-pin connector, near starter

T4a 4-pin connector

T10b 10-pin connector

V7 Radiator fan

V35 Right fan for radiator

12 Earth point, on left in engine compartment

193 Earth connection 1, in coolant fan wiring harness

C11 Connection in radiator fan wiring harness

K21 Connection 1, in radiator fan wiring harness

L39 Connection (air conditioning system pressure switch) 1, in Climatronic wiring harness

L56 Connection (sender), in Climatronic wiring harness

L68 Connection 2 (sender), in Climatronic wiring harness

Golf/Bora

Radiator fan control unit, radiator fan thermal switch, continuedcoolantcirculationcontrolunit,fanrun-onthermal switch, continued coolant circulation pump

A Battery

D Ignition/starter switch

F18 Thermal switch for radiator fan

F87 Thermal switch for fan run-on

J138 Continued coolant circulation control unit, on additional relay carrier above relay plate

J293 Radiator fan control unit, in front left of engine compartment

S16 Fuse 16 in fuse holder

S164 Fuse 3 (30), on battery fuse holder

S180 Fuse 8 (30), on battery fuse holder

T2b 2-pin connector, on left in engine compartment

T3 3-pin connector

T4a 4-pin connector

T10b 10-pin connector

V51 Continued coolant circulation pump

193 Earth connection 1, in coolant fan wiring harness

85 Earth connection 1, in engine compartment wiring harness

501 Screw connection 2 (30), on relay plate

A32 Positive connection (30), in dash panel wiring harness

A98 Positive connection 4 (30), in dash panel wiring harness

K20 Positive connection 1 (30), in radiator fan wiring harness

K21 Connection 1, in radiator fan wiring harness

-●●- To April 1998

Airbag systems

⇒ Driver and front passenger airbag

⇒ Belt tensioner

⇒ Side airbag

From October 1997

Notes:

For information concerning

♦ Relay and fuse assignment

♦ Multi-pin connectors

♦ Control units and relays

♦ Earth points

⇒ Overview of Fitting Locations!

For information concerning

♦ Fault Finding Programs

⇒ Guided Fault Finding

thgirypocybdetcetorP . icremmocroetavirprofgniypoCla rup op s e s , i n p a r t o r in w hole, isnotpermittedunlessauthorisedbyVolkswagen

.GAnegawskloVybthgirypoC.tnemucodsihtninoitamrof

= white

Airbag control unit, airbag coil connector, front airbag igniter, side airbag crash sensors

F138 Airbag coil connector

G179 Side airbag crash sensor on driver side

G180 Side airbag crash sensor on front passenger side

H Horn plate

J4 Dual tone horn relay

J234 Airbag control unit, behind lower part of console

N95 Driver side airbag igniter

N131 Front passenger side airbag igniter 1

T5b 5-pin connector

T5j 5-pin connector

T50 50-pin connector

109 Earth connection, in airbag wiring harness

135 Earth connection 2, in dash panel wiring harness

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = purple ge = yellow or = orange

rs = pink

Airbag control unit, side airbag igniter, belt tensioner igniter

J234 Airbag control unit, behind lower part of centre console

N153 Driver seat belt tensioner igniter

N154 Front passenger seat belt tensioner igniter

N199 Side airbag igniter on driver side

N200 Side airbag igniter on front passenger side

T2 2-pin connector, near left B-pillar

T2a 2-pin connector, near right B-pillar

T3 3-pin connector, under driver seat

T3a 3-pin connector, under front passenger seat

T50 50-pin connector

34 Earth point on driver seat

35 Earth point on front passenger seat

135 Earth connection 2, in dash panel wiring harness

Airbag control unit, airbag warning lamp

D Ignition/starter switch

J234 Airbag control unit, behind lower part of console

J285 Control unit with display in dash panel insert

J379 Central locking and anti-theft alarm system control unit

J393 Convenience system central control unit

K75 Airbag warning lamp, in dash panel insert

T4 4-pin connector, behind right of dash panel

T16 16-pinconnector,centreindashpanel,self-diagnosisconnection

T23 23-pin connector

T24 24-pin connector

T32 32-pin connector, blue

T50 50-pin connector

135 Earth connection 2, in dash panel wiring harness

A2 Positive connection (15), in dash panel wiring harness

A76 Connection (K-diagnosis wire), in dash panel wiring harness

A125 Connection (crash signal), in dash panel wiring harness

Fog light and rear fog light from October 1997

Notes:

For information concerning

♦ Relay and fuse assignment

♦ Multi-pin connectors

♦ Control units and relays

♦ Earth points

⇒ Overview of Fitting Locations! For information concerning

♦ Fault Finding Programs

⇒ Guided Fault Finding

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= white

= black

= brown

= green

= purple

= yellow

orange

= pink

Leftfoglight,leftheadlight,leftsidelight,frontleftturnsignal

E4 Headlight dipper and flasher switch

L1 Left twin filament bulb*

L22 Left fog light bulb

M1 Left side light bulb

M5 Front left turn signal bulb

M18 Left side repeater turn signal bulb

M29 Left headlight dipped beam bulb (only Golf)

M30 Left headlight main beam bulb (only Golf)

S18 Fuse 18 in fuse holder

S19 Fuse 19 in fuse holder

S21 Fuse 21 in fuse holder

T10b 10-pin connector, on left headlight

T12 12-pin connector

179 Earth connection, in left headlight wiring harness

A6 Positive connection (left turn signal), in dash panel wiring harness

B166 Connection (56a), in interior wiring harness

B167 Connection (56b), in interior wiring harness

B205 Connection (FL), in interior wiring harness

* Only Bora

Golf/Bora Current Flow Diagram

Rightfoglight,foglightrelay,rightheadlight,rightsidelight, front right turn signal

J5 Fog light relay, on additional relay carrier above relay plate

L2 Right twin filament bulb*

L23 Right fog light bulb

M3 Right side light bulb

M7 Front right turn signal bulb

M19 Right side repeater turn signal bulb

M31 Right headlight dipped beam bulb (only Golf)

M32 Right headlight main beam bulb (only Golf)

S20 Fuse 20 in fuse holder

T10c 10-pin connector, on right headlight

12 Earth point, on left in engine compartment

179 Earth connection, in left headlight wiring harness

A5 Positive connection (right turn signal), in dash panel wiring harness

A85 Connection (58R), in dash panel wiring harness

A103 Connection 2 (56), in dash panel wiring harness

B167 Connection (56b), in interior wiring harness

B205 Connection (FL), in interior wiring harness

* Only Bora -●- Only Golf

Light switch, fog light switch, rear fog light switch

D Ignition/starter switch

E1 Light switch

E4 Headlight dipper and flasher switch

E7 Fog light switch

E18 Rear fog light switch

E20 Switch and instrument illumination regulator

K17 Fog light warning lamp

L9 Light switch illumination bulb

S236 Fuse 36 in fuse holder

T6c 6-pin connector

T12 12-pin connector

T17 17-pin connector

501 Screw connection 2 (30), on relay plate

A4 Positive connection (58b), in dash panel wiring harness

A32 Positive connection (30), in dash panel wiring harness

A43 Connection (57L), in dash panel wiring harness

A44 Connection (57R), in dash panel wiring harness

A80 Connection 1 (X), in dash panel wiring harness

-●- Only Golf

Rear fog light, left tail light, brake light, reversing light

F Brake light switch

F4 Reversing light switch

L46 Rear left fog light bulb

M6 Rear left turn signal bulb

M16 Left reversing light bulb

M17 Right reversing light bulb

M21 Left brake and tail light bulb

M22 Right brake and tail light bulb

S3 Fuse 3 in fuse holder

S4 Fuse 4 in fuse holder

S7 Fuse 7 in fuse holder

T5h 5-pin connector, near lower part of left A-pillar, wound into wiring harness

T5i 5-pin connector, near lower part of left A-pillar, wound into wiring harness

T6 6-pin connector, brown, in protective housing for connectors on left in plenum chamber

T10 10-pin connector, orange, in protective housing for connectors on left in plenum chamber

A18 Connection (54), in dash panel wiring harness

A37 Connection (58a), in dash panel wiring harness

A89 Connection 2 (54), in dash panel wiring harness

B163 Positive connection 1 (15), in interior wiring harness

B182 Connection (RL), in interior wiring harness

W1 Positive connection (54), in interior light wiring harness

Dash panel insert, turn signal warning lamps, main beam warning lamp, rear fog light warning lamp

H3 Warning buzzer

J285 Control unit with display in dash panel insert

K1 Main beam warning lamp

K13 Rear fog light warning lamp

K65 Left turn signal warning lamp

K94 Right turn signal warning lamp

T32 32-pin connector, blue 42 Earth point, next to steering column

Earth connection 1, in dash panel wiring harness 199 Earth connection 3, in dash panel wiring harness

A6 Positiveconnection(leftturnsignal),indashpanelwiringharness

A84 Connection (58L), in dash panel wiring harness

A88 Connection (RFL), in dash panel wiring harness

A95 Connection 1 (56a), in dash panel wiring harness

** From May 1998 To April 1998

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE

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