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WD900-3 Komatsu Service Manual PDF Download

Page 1

SEBM036908

MACHINE MODEL

SERIAL NUMBER

WD900-3

50001 and up

•

This shop manual may contain attachments and optional equipment that are not available in your area. Please consult your local Komatsu distributor for those items you may require. Materials and specifications are subject to change without notice.

•

WD900-3 mount the SA12V140-1 engine. For details of the engine, see the 12V140 Series Engine Shop Manual.

© 2022 All Rights Reserved Printed in Japan 07-22 (01)

00-1 (8)


GENERAL

CONTENTS No. of page

01 GENERAL ............................................................................................................................ 01-1 10 STRUCTURE AND FUNCTION ................................................................ 10-1 20 TESTING AND ADJUSTING ........................................................................ 20-1 30 DISASSEMBLY AND ASSEMBLY ....................................................... 30-1 40 MAINTENANCE STANDARD ..................................................................... 40-1 90 OTHERS ................................................................................................................................ 90-1

00-2 (1)

WD900-3


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01 GENERAL GENERAL ASSEMBLY DRAWING ..............................................................................................................01SPECIFICATIONS ........................................................................................................................................01WEIGHT TABLE............................................................................................................................................01LIST OF LUBRICANT AND WATER .............................................................................................................01-

WD900-3

2 3 6 8

01-1


GENERAL

GENERAL ASSEMBLY DRAWING

GENERAL ASSEMBLY DRAWING

01-2

WD900-3


GENERAL

SPECIFICATIONS

Performance

Weight

SPECIFICATIONS WD900-3

Serial No.

50001 and up

Operating weight

kg

100,000

Distribution (front)

kg

50,000

Distribution (rear)

kg

50,000

Blade capacity

3

m

26.0

FORWARD 1st

km/h

7.0

FORWARD 2nd

km/h

12.3

FORWARD 3rd

km/h

28.0

REVERSE 1st

km/h

7.1

REVERSE 2nd

km/h

12.4

REVERSE 3rd

km/h

28.3

Max. rimpull

kN {kg}

686.5 {70,000}

Gradeability

deg

25

Center of outside wheel

mm

9,200

Outside portion of blade

mm

11,285

Overall length

mm

12,035

Overall width without blade

mm

4,585

Blade width

mm

6,470

Blade height

mm

2,160

mm

5,215

Wheelbase

mm

5,450

Tread

mm

3,350

Min. ground clearance

mm

480

Travel speed

Min. turning radius

Dimensions

Machine model

Overall height

WD900-3

(top of ROPS cab)

01-3


Engine

GENERAL

SPECIFICATIONS

Machine model

WD900-3

Serial No.

50001 and up

Model

SA12V140-1

Type

4-cycle, water-cooled, V type, 12-cylinder direct injection, with 2-turbocharger, after-cooler

No. of cylinders - bore x stroke

mm

12 – 140 x 165

Piston displacement

l {cc}

30.48 {30,480}

Flywheel horsepower

kW/rpm {HP/rpm}

637/2,000 {853/2,000}

Maximum torque

Nm/rpm {kgm/rpm}

4,090/1,300 {417/1,300}

g/kWh {g/HPh}

200 {145}

High idling speed

rpm

2,220

Low idling speed

rpm

650/850

Performance

Fuel consumption ratio

Starting motor

24 V, 7.5 kW x 2

Alternator

24 V, 75 A

Battery

12 V, 200 Ah x 4 3-element, 1-stage, single-phase (TCA51-1A)

Axle, wheel

Power train

Torque converter Transmission

Planetary gear, multiple-disc, hydraulically actuated, modulation type

Reduction gear

Spiral bevel gear

Differential

Straight bevel gear

Final drive

Planetary gear, single reduction, oil bath

Drive type

Front/rear-wheel drive

Front axle

Fixed-frame, full-floating

Rear axle

Center pin support type, full-floating

Tire Wheel rim

Brakes

Inflation pressure

01-4

45/65 R45 XLDD1 (L-4) 36.00 x 45WTB kPa {kg/cm } 2

667 {6.80}

Main brake

Front/rear wheel braking, separate front/rear wheel, wet disc, hydraulically actuated

Parking brake

Mounted on front axle input shaft, dry disc, hydraulically release spring apply

WD900-3


Machine model

WD900-3

Serial No.

50001 and up Articulated type

Structure

Cylinder

Control valve Set pressure

Hydraulic system Work equipment

SPECIFICATIONS

Type

Hydraulic pump delivery

Steering system

GENERAL

Fully hydraulically power steering

Torque converter, transmission pump

l/min

421 (Gear type: SAR(4)112+SAR(3)100)

Steering pump

l/min

307 (Fixed capacity piston pump: HPF76+71)

Switch pump

l/min

405 (Fixed capacity piston pump: HPV95+95)

Additional oil cooler fan pump

l/min

51 (Gear type: SAR(1)025)

Front brake cooling pump

l/min

67.8 (Gear type: SBL(1)24)

Rear brake cooling pump

l/min

67.8 (Gear type: SBR(1)24)

PPC pump

l/min

68 (Gear type: SAR(1)032)

Brake pump

l/min

29 (Gear type: SAR(1)014)

Work equipment pump

l/min

405 (Variable capacity piston pump: HPV90+90)

Transmission valve

MPa {kg/cm2}

2.5 {25} (Spool type, electric control)

Steering demand valve

MPa {kg/cm2}

31.4 {320} (Fully hydraulic type)

PPC valve

MPa {kg/cm2}

3.7 {38} (2-lever type)

Main control valve

MPa {kg/cm2}

31.4 {320} (2-spool type)

Steering cylinder No. - bore x stroke

mm

Reciprocating piston 1 – 160 x 503

Lift cylinder No. - bore x stroke

mm

Reciprocating piston 1 – 200 x 1,300

Tilt cylinder No. - bore x stroke

mm

Reciprocating piston 2 – 225 x 240

Blade type

Semi U-blade

Blade frame type

Outer frame

WD900-3

01-5


GENERAL

WEIGHT TABLE

WEIGHT TABLE

k This weight table is a guide for use when transporting or handling components. Machine model

WD900-3

Serial No.

50001 and up

Engine

3,200

Radiator

1,200

Torque converter

590

Transmission

2,300

Damper

178

Upper drive shaft

68.5

Center drive shaft

190

Front drive shaft

180

Rear drive shaft

190

Center support

154

Front axle

8,190

Rear axle

7,700

Front differential assembly

1,226

Rear differential assembly

1,256

Planetary carrier assembly (each)

238

Planetary hub assembly (each)

600

Axle pivot (Rear axle)

286

Wheel (each)

845

Tire (each)

2,130

Steering demand valve

58

Steering cylinder (each)

203

Hydraulic tank

823

Work equipment pump

167

Parking brake assembly

185

Torque converter charging + PPC + brake pump

49

Switch pump

141

Switch + additional oil cooler fan pump

151

Steering pump

141

Fender and guard assembly

1,393

PPC valve

5.5

Main control valve (each)

95

DC · CO valve

90

Lift cylinder (each)

621

Tilt cylinder

598

Fender and ladder assembly

1,720

01-6

Unit: kg

WD900-3


GENERAL

WEIGHT TABLE

Unit: kg Machine model

WD900-3

Serial No.

50001 and up

Engine hood

88 (Top) 28 (Side)

Front frame

9,966

Rear frame

9,855

Outer frame (L.H.)

1,136

Outer frame (R.H.)

1,148

H linkage

1,408

Y linkage

1,338

Support (L.H.)

1,909

Support (R.H.)

1,913

Blade

7,149

Counterweight

2,900

Fuel tank

780

Battery (each)

59

Cab

430

Air conditioner unit

55

Operator’s seat

48

Floor plate

348

ROPS support assembly

1,387

WD900-3

01-7


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